Large-pipe-diameter pipeline non-excavation integral repairing device

Abstract

The utility model discloses a non-excavation integral repair device for a large-diameter pipeline, which belongs to the field of non-excavation repair of pipelines and comprises two positioning plates. The opposite side faces of the two positioning plates are each provided with a plurality of positioning assemblies in a surrounding mode along the circle center, and a core rod is rotationally arranged between the two positioning assemblies which are horizontally and oppositely arranged. And a guide roller is sleeved outside the core rod. According to the non-excavation integral repairing device for the large-pipe-diameter pipeline, the arranged bearing sleeves can be rapidly installed in the positioning assemblies, so that the core rod and the guide rollers can be rapidly installed in a matched mode, when the guide rollers are damaged, the guide rollers in the two positioning assemblies can be independently disassembled, assembled and replaced, and the labor intensity of workers is reduced. Meanwhile, the work of other guide rollers is not influenced; and a plurality of sliding grooves are formed in the mounting seat, so that the mounting position of the positioning assembly can be freely adjusted on the positioning plate, two adjacent guide rollers can be mounted at different spiral angles, and the pipeline repair profile can be better spirally guided.

Description

Technical Field

[0001] The utility model belongs to the field of trenchless repair of pipelines, and in particular relates to a trenchless integral repair device for large-diameter pipelines. Background Art

[0002] At present, underground pipelines are responsible for the important tasks of urban sewage and flood drainage, so the maintenance of underground pipelines is of great significance. If underground pipelines are damaged during long-term use, they need to be repaired in time. The traditional pipeline repair method is to replace new pipelines by excavation, which makes the project huge, costly, and long in construction period, and will also lead to problems such as traffic jams and environmental pollution. The trenchless pipeline repair method is to repair the pipeline partially or as a whole without excavating the pipeline. Compared with the traditional pipeline excavation repair, it has the advantages of less pollution, shorter construction period, and less impact on traffic. At present, the common trenchless pipeline repair methods mainly include soft lining method, interlacing method and spiral winding method.

[0003] Among them, the spiral winding method is to simultaneously send the prefabricated strip profile in the factory into the spiral winding repair device pre-installed in the inspection well, and advance it in a spiral winding manner to make a new pipe inside the old pipe, and then pour cement slurry between the new pipe and the old pipe, finally forming a new type of pipeline with high strength and good water tightness.

[0004] The existing spiral winding repair device is provided with an annular bracket, on which a guide roller is installed. The strip profile is guided to spirally wind to form a new tube through the grooves of the guide roller. Therefore, during assembly, it is necessary to accurately adjust the position of each guide roller so that the connecting line of all the guide rollers finally forms a spiral line, so that the strip profile can form a new tube under the action of the spiral winding repair device.

[0005] With respect to the above-mentioned related technologies, during the assembly of the annular bracket device, since the position of each guide roller is fixed, it is difficult to quickly disassemble it when the pipeline size changes or the guide roller is damaged, which increases the complexity and cost of maintenance. At the same time, when faced with profiles of different sizes or types, it is difficult to quickly adjust the setting of the guide column, which limits the flexibility and adaptability of the winding machine. Therefore, a non-excavation integral repair device for large-diameter pipelines is proposed to solve the above problems. Utility Model Content

[0006] In response to one or more of the above defects or improvement needs in the prior art, the utility model provides a non-excavation integral repair device for large-diameter pipelines, which has the advantages of being able to quickly disassemble and assemble the guide shaft on the winding machine, making it easy to adjust and use.

[0007] To achieve the above-mentioned purpose, the utility model provides a large-diameter pipeline trenchless integral repair device, comprising two positioning plates;

[0008] A plurality of positioning components are installed around the center of the two positioning plates on the opposite sides thereof, and a core rod is rotatably arranged between the two positioning components arranged horizontally and oppositely; a guide roller is sleeved on the outside of the core rod;

[0009] Some of the positioning components include a mounting seat arranged on the side of the positioning plate, and the side of the mounting seat is provided with a plurality of slide grooves around the center of the circle; a mounting block is installed on the side of the mounting seat, and a side seat is installed on the side of the mounting block;

[0010] A limit bracket is installed on the side of the mounting seat, and a clamping slider is slidably arranged in the limit bracket;

[0011] A bearing sleeve is clamped between the clamping slide block and the side seat.

[0012] As a further improvement of the present invention, the limiting bracket is arranged in a door shape and is detachably assembled on the side of the mounting seat by means of hexagon socket bolts.

[0013] As a further improvement of the utility model, the clamping slider is a rectangular block structure and a triangular notch is opened on its side; wherein two of the slide grooves are penetrated by positioning bolts, one end of the two positioning bolts passes through the mounting block and is threadedly connected with a nut, and the mounting block is detachably mounted on the mounting seat by the positioning bolts.

[0014] As a further improvement of the present invention, a base is also installed on the side of the mounting seat, and a shaft sleeve is integrally arranged at the center of the base. The shaft sleeve is engraved with a threaded line and is threadedly connected with an adjusting screw, one end of the adjusting screw passes through the side seat and abuts against the side of the clamping slider; a tensioning bolt member is arranged on the mounting seat, and the tensioning bolt member includes a rod body and a nut member matched therewith, and the base is detachably arranged on the mounting seat through the tensioning bolt member.

[0015] As a further improvement of the utility model, a bearing component is installed in the bearing sleeve, and the core rod is rotatably matched with the bearing component.

[0016] In general, compared with the prior art, the above technical solutions conceived by the utility model have the following beneficial effects:

[0017] The large-diameter pipeline trenchless integral repair device of the utility model, in actual use, through the relative arrangement of several groups of positioning components, the arranged bearing sleeve can be quickly installed in the positioning component, so that the core rod and the guide roller can be quickly matched and installed. When the guide roller is damaged, the guide rollers in the two groups of positioning components can be independently disassembled, assembled and replaced without affecting the work of the remaining guide rollers, thereby speeding up the overall construction efficiency and greatly reducing the repair cost.

[0018] The large-diameter trenchless integral repair device of the utility model can, in actual use, freely adjust the installation position of the positioning component on the positioning plate by providing a plurality of slide grooves on the mounting seat, thereby enabling two adjacent guide rollers to be installed at different spiral angles, thereby better guiding the pipeline repair profile in a spiral manner. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall installation structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the split installation structure of the core rod and the guide shaft of the utility model;

[0021] Figure 3 This is a schematic diagram of the overall installation structure of the positioning component of the utility model;

[0022] Figure 4 It is a schematic diagram of the sliding installation structure of the clamping slide block and the limiting bracket of the utility model.

[0023] In all the drawings, the same figure marks represent the same technical features, specifically: 1. positioning plate; 2. positioning assembly; 21. mounting seat; 22. slide groove; 23. mounting block; 24. positioning bolt; 241. nut; 25. side seat; 26. base; 261. tension bolt; 262. bushing; 27. adjusting screw; 28. limiting bracket; 29. ​​clamping slider; 210. bearing sleeve; 3. core rod; 4. guide roller. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example

[0026] Depend on Figure 1-4Provided is a large-diameter pipeline trenchless integral repair device, comprising two positioning plates 1;

[0027] A plurality of positioning components 2 are installed around the center of the two positioning plates 1 on the opposite sides thereof, and a core rod 3 is rotatably arranged between the two positioning components 2 arranged horizontally and opposite to each other; a guide roller 4 is sleeved on the outside of the core rod 3;

[0028] The plurality of positioning components 2 each include a mounting seat 21 disposed on the side of the positioning plate 1, and a plurality of slide grooves 22 are provided on the side of the mounting seat 21 along the center thereof; a mounting block 23 is installed on the side of the mounting seat 21, and a side seat 25 is installed on the side of the mounting block 23;

[0029] A limit bracket 28 is installed on the side of the mounting seat 21, and a clamping slider 29 is slidably arranged inside the limit bracket 28;

[0030] A bearing sleeve 210 is clamped between the clamping slide block 29 and the side seat 25 .

[0031] In this embodiment, in actual use, through the relative arrangement of several groups of positioning components 2, the bearing sleeve 210 can be quickly installed in the positioning component 2, so that the core rod 3 and the guide roller 4 can be quickly matched and installed. When the guide roller 4 is damaged, the guide rollers 4 in the two groups of positioning components 2 can be independently disassembled, assembled and replaced without affecting the work of the remaining guide rollers 4, thereby speeding up the overall construction efficiency and greatly reducing the repair cost.

[0032] Furthermore, in actual use, by opening a plurality of slide grooves 22 on the mounting seat 21, the installation position of the positioning assembly 2 can be freely adjusted on the positioning plate 1, so that two adjacent guide rollers 4 can be installed at different spiral angles, thereby better spirally guiding the pipeline repair profile.

[0033] Specifically, refer to Figure 2-3 The limiting bracket 28 is arranged in a door shape and is detachably assembled on the side of the mounting seat 21 by means of hexagon socket bolts.

[0034] In this embodiment, during use, the limit bracket 28 is set in a door shape. Taking into account the restriction and disassembly and replacement of the clamping slider 29, in a preferred embodiment, the limit bracket 28 is threaded with a hexagon socket bolt, and is assembled on the mounting base 21 using the hexagon socket bolt, thereby realizing detachable installation on the mounting base 21.

[0035] Specifically, refer to Figure 2-3The clamping slider 29 is a rectangular block structure and has a triangular notch on its side; the two slide grooves 22 are each provided with a positioning bolt 24, one end of the two positioning bolts 24 passes through the mounting block 23 and is threadedly connected with a nut 241, and the mounting block 23 is detachably mounted on the mounting seat 21 through the positioning bolts 24.

[0036] In this embodiment, the clamping slider 29 can be used to cooperate with the side seat 25 to achieve clamping and limiting the bearing sleeve 210. In a preferred embodiment, the installed block 23 can utilize the mutual cooperation of the positioning bolt 24 and the nut 241 to complete the installation in the slide groove 22, thereby achieving rapid installation on the mounting seat 21.

[0037] Specifically, refer to Figure 2-3 A base 26 is also installed on the side of the mounting seat 21, and a shaft sleeve 262 is integrally arranged at the center of the base 26. A threaded line is engraved in the shaft sleeve 262 and an adjusting screw 27 is threadedly connected. One end of the adjusting screw 27 passes through the side seat 25 and abuts against the side of the clamping slider 29; a tension bolt 261 is arranged on the mounting seat 21, and the tension bolt 261 includes a rod body and a nut member matched therewith. The base 26 is detachably arranged on the mounting seat 21 through the tension bolt 261.

[0038] In this embodiment, the shaft sleeve 262 is used to limit the adjusting screw 27. In a preferred embodiment, the user places the bearing sleeve 210 between the clamping slider 29 and the side seat 25. When the bearing sleeve 210 is placed between the clamping slider 29 and the side seat 25, the user can rotate the adjusting screw 27, and the adjusting screw 27 is limited by the shaft sleeve 262, and then moves to one side of the clamping slider 29. At this time, the clamping slider 29 can cooperate with the side seat 25 to complete the clamping and limiting of the bearing sleeve 210 through the movement of the clamping slider 29 and the installation of the side seat 25.

[0039] The provided base 26 can be quickly installed in the slide slot 22 by means of a tightening bolt 261 .

[0040] Specifically, refer to Figure 2-3 A bearing member is assembled in the bearing sleeve 210, and the core rod 3 is rotatably matched with the bearing member.

[0041] In this embodiment, the user presses the bearing member into the bearing sleeve 210, then sleeves the guide roller 4 on the outside of the core rod 3, and presses the two ends of the core rod 3 between two sets of bearing sleeves 210 that are linearly opposite to each other. At this time, the overall installation of the guide roller 4 can be achieved.

[0042] The utility model of large diameter pipeline trenchless integral repair device:

[0043] Step 1: In actual use, when the user needs to assemble the bearing sleeve 210, firstly, the mounting block 23 is fixed to the side of the mounting seat 21 by using the positioning bolt 24 and the nut 241. At this time, the side seat 25 provided will be installed synchronously with the mounting block 23. Then, the user places the bearing sleeve 210 between the clamping slider 29 and the side seat 25.

[0044] Step 2: When the bearing sleeve 210 is placed between the clamping slider 29 and the side seat 25, the user can rotate the adjusting screw 27, and the adjusting screw 27 will be limited by the shaft sleeve 262, and then move to one side of the clamping slider 29. At this time, through the movement of the clamping slider 29 and the installation of the side seat 25, the clamping slider 29 can cooperate with the side seat 25 to complete the clamping and limiting of the bearing sleeve 210;

[0045] Step 3: The user presses the bearing member into the bearing sleeve 210, then sleeves the guide roller 4 on the outside of the core rod 3, and presses the two ends of the core rod 3 between the two sets of bearing sleeves 210 that are linearly opposite to each other, and then the guide roller 4 can be installed as a whole;

[0046] Step 4: After the guide rollers 4 are installed in sequence, the SPR profile for spiral winding can be wound on the guide rollers 4. At the same time, by adjusting the installation positions of the two relatively arranged mounting seats 21, the installation angles of the guide rollers 4 in different spiral directions can be changed.

[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A large diameter pipeline trenchless integral repair device, comprising two positioning plates (1), characterized in that ； A plurality of positioning components (2) are installed around the center of the two positioning plates (1) on the opposite sides thereof, and a core rod (3) is rotatably arranged between the two positioning components (2) arranged horizontally opposite to each other; a guide roller (4) is sleeved on the outside of the core rod (3); Several of the positioning components (2) include a mounting seat (21) arranged on the side of the positioning plate (1), and the side of the mounting seat (21) is provided with a plurality of slide grooves (22) around the center of the circle; a mounting block (23) is installed on the side of the mounting seat (21), and a side seat (25) is installed on the side of the mounting block (23); A limiting bracket (28) is installed on the side of the mounting seat (21), and a clamping slider (29) is slidably arranged inside the limiting bracket (28); A bearing sleeve (210) is clamped between the clamping slide block (29) and the side seat (25).

2. The large diameter pipeline trenchless integral repair device according to claim 1 is characterized in that: The limiting bracket (28) is arranged in a door shape and is detachably assembled on the side of the mounting seat (21) by means of hexagon socket bolts.

3. The large diameter pipeline trenchless integral repair device according to claim 1 is characterized in that: The clamping slide block (29) is in a rectangular block structure and has a triangular notch on its side; wherein the two slide grooves (22) are each provided with a positioning bolt (24), one end of each of the two positioning bolts (24) passes through the mounting block (23) and is threadedly connected with a nut (241); the mounting block (23) is detachably mounted on the mounting seat (21) via the positioning bolt (24).

4. The large diameter pipeline trenchless integral repair device according to claim 1 is characterized in that: A base (26) is also installed on the side of the mounting seat (21), and a shaft sleeve (262) is integrally arranged at the center of the base (26). A threaded line is engraved in the shaft sleeve (262) and is threadedly connected to an adjusting screw (27). One end of the adjusting screw (27) passes through the side seat (25) and abuts against the side of the clamping slider (29). A tension bolt (261) is arranged on the mounting seat (21), and the tension bolt (261) includes a rod body and a nut member matched therewith. The base (26) is detachably arranged on the mounting seat (21) through the tension bolt (261).

5. The large diameter pipeline trenchless integral repair device according to claim 1 is characterized in that: A bearing component is mounted inside the bearing sleeve (210), and the core rod (3) is rotatably matched with the bearing component.

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