A new type of decomposition furnace
By using automatic cutting and stirring components in the decomposition furnace, the problems of cumbersome cutting and insufficient stirring capacity of the traditional decomposition furnace are solved, and more efficient material decomposition and more uniform heating effect are achieved.
Patent Information
- Application Number
- CN202421542894.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-02
AI Technical Summary
The cutting process of traditional decomposition furnaces is complicated and requires frequent cutting of manual materials, which reduces the efficiency of material decomposition and increases the intensity of manual labor. At the same time, the mixing capacity is insufficient, resulting in uneven heating of the material and affecting the reaction process.
A new type of decomposition furnace is designed, using automatic cutting and stirring components, and automatic cutting and stirring is achieved through electric push rods and drive motors, improving the heating uniformity of the material.
The cutting process is simplified, the working efficiency of material decomposition is improved, the labor intensity is reduced, and the heating of the material is more uniform, avoiding the impact on the reaction process.
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Figure CN222747737U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of decomposition furnaces, in particular to a new type of decomposition furnace. Background Art
[0002] A decomposition furnace is an industrial equipment mainly used to decompose raw materials or compounds into simpler components or elements. In the chemical industry, materials science and metallurgy, decomposition furnaces are widely used in the decomposition process of various substances, such as decomposing useful metal oxides in ores into metals and oxygen, or decomposing compounds into their original elements. Decomposition furnaces are usually designed to withstand high temperatures and can decompose substances at specific temperatures. They can be electric or gas-fired, depending on the application requirements and the properties of the materials. During operation, the materials are placed in the decomposition furnace and heated to a certain temperature to cause the materials to undergo thermal decomposition reactions. In short, the decomposition furnace is a key equipment for realizing the chemical process of material decomposition, and it plays an important role in many industrial fields.
[0003] The decomposition of some substances requires the use of a decomposition furnace. Although the traditional decomposition furnace has a certain decomposition capacity, it still has some shortcomings. For example, its feeding process is cumbersome and requires frequent manual feeding, which not only reduces the work efficiency of material decomposition, but also increases the labor intensity of manual labor. In addition, its ability to stir the material during decomposition is poor, so the material is not heated evenly, which will affect the reaction process of the material. Therefore, a new decomposition furnace is proposed to address the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a new type of decomposition furnace, whose feeding process is relatively simple and does not require frequent manual feeding, thereby not only improving the work efficiency of material decomposition, but also reducing the labor intensity of manual labor. In addition, it has better stirring ability for materials during decomposition, so that the material can be heated more evenly, thereby avoiding affecting the reaction process of the material, so as to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A novel decomposition furnace comprises a casing, a base is provided below the casing and the bottom of the casing is embedded in the top of the base, a decomposition chamber is provided in the inner cavity of the casing, a discharge box is fixedly connected to the top center of the casing, a feeding hopper is provided on one side of the top of the discharge box, a discharge trough is provided at the bottom of the inner cavity of the discharge box and a discharge assembly is provided in the discharge trough, a heating chamber is provided outside the decomposition chamber, resistance heating blocks are arranged at equal distances in the heating chamber and are in contact with the outer surface of the decomposition chamber, a decomposition assembly is provided in the inner cavity of the decomposition chamber, and a collecting assembly is provided below the casing.
[0007] Preferably, the bottom end of the feeding hopper passes through the center of the top wall of the discharge box and is connected to the inner cavity of the discharge box, and a hopper cover is hinged on the top of the feeding hopper and a lifting handle is fixedly connected to the top center of the hopper cover.
[0008] Preferably, the unloading assembly includes a unloading baffle and a driving chamber opened on the rear side of the bottom of the inner cavity of the unloading box, and an electric push rod is fixedly connected to the rear wall of the inner cavity of the driving chamber. The rear end of the unloading baffle passes through the front wall of the driving chamber and extends to the inner cavity of the driving chamber, and this end is fixedly connected to the output end of the electric push rod.
[0009] Preferably, the decomposition assembly includes a driving motor fixedly connected to the center of the rear wall of the casing, a transmission shaft fixedly connected to the output end of the driving motor, the transmission shaft passes through the rear wall of the casing and extends to the inner cavity of the decomposition chamber, and a plurality of turning support plates are fixedly connected to the transmission shaft and arranged at equal intervals.
[0010] Preferably, the collecting assembly includes a collecting box arranged in the inner cavity of the base, the collecting box is fixedly connected to the bottom of the casing and communicated with the inner cavity of the decomposition chamber, and the front wall of the collecting box passes through the front wall of the base, the inner cavity of the collecting box is slidably connected to a collecting drawer through a slide rail, and a pulling handle is fixedly connected to the center of the front wall of the collecting drawer.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] In the utility model, the provided base can provide good structural stability for the casing, the provided decomposition chamber can provide space for the decomposition of materials, the provided discharge box can temporarily store materials, the provided feeding hopper can guide materials into the discharge box for temporary storage, and the provision of the hopper cover can seal and protect the feeding hopper to prevent other debris from entering the discharge box through the feeding hopper, the provided discharge assembly can automatically discharge materials according to demand, so the discharge process is relatively simple, and there is no need for frequent manual discharge, which not only improves the work efficiency of material decomposition, but also reduces the labor intensity of manual labor, the provided resistance heating block can heat the decomposition chamber, so that the materials inside are heated and decomposed, the provided decomposition assembly can stir the materials, so that the heating of the materials is more uniform, thereby avoiding affecting the reaction process of the materials, and the provided collection assembly can collect the decomposed materials in a centralized manner for subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is the front view of the utility model;
[0014] Figure 2 It is a schematic diagram of the structure of the utility model;
[0015] Figure 3 It is a side view of the utility model;
[0016] Figure 4 It is a schematic diagram of the lateral structure of the material box of the utility model.
[0017] In the figure: 1. casing; 2. base; 3. decomposition chamber; 4. discharge box; 5. feeding hopper; 6. discharge chute; 7. discharge assembly; 701. discharge baffle; 702. drive chamber; 703. electric push rod; 8. heating chamber; 9. resistance heating block; 10. decomposition assembly; 1001. drive motor; 1002. transmission shaft; 1003. turning support plate; 11. collection assembly; 1101. collection box; 1102. collection drawer. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present utility model; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0020] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.
[0021] See also Figure 1-4 , the utility model provides a technical solution:
[0022] A novel decomposition furnace comprises a casing 1, a base 2 is provided below the casing 1 and the bottom of the casing 1 is embedded in the top of the base 2, a decomposition chamber 3 is provided in the inner cavity of the casing 1, a discharge box 4 is fixedly connected at the top center of the casing 1, a feeding hopper 5 is provided on one side of the top of the discharge box 4, a discharge trough 6 is provided at the bottom of the inner cavity of the discharge box 4 and a discharge assembly 7 is provided in the discharge trough 6, a heating chamber 8 is provided on the outer side of the decomposition chamber 3, and resistance heating blocks 9 that are in contact with the outer surface of the decomposition chamber 3 are equidistantly arranged in the heating chamber 8, a decomposition assembly 10 is provided in the inner cavity of the decomposition chamber 3, and a collecting assembly 11 is provided below the casing 1.
[0023] The bottom end of the feeding hopper 5 passes through the center of the top wall of the material box 4 and is connected to the inner cavity of the material box 4. The top of the feeding hopper 5 is hinged with a hopper cover and the top center of the hopper cover is fixedly connected with a lifting handle. The feeding hopper 5 can introduce materials into the material box 4 for temporary storage, and the setting of the hopper cover can seal and protect the feeding hopper 5 to prevent other debris from entering the material box 4 through the feeding hopper 5; the material discharge assembly 7 includes a material discharge baffle 701 and a drive chamber 702 opened at the rear side of the bottom of the inner cavity of the material box 4, and the inner cavity rear wall of the drive chamber 702 The electric push rod 703 is fixedly connected, the rear end of the unloading baffle 701 passes through the front wall of the driving chamber 702 and extends to the inner cavity of the driving chamber 702, and this end is fixedly connected to the output end of the electric push rod 703. The unloading component 7 can automatically unload materials according to needs, so its unloading process is relatively simple, and there is no need for frequent unloading by manual labor, which will not only improve the work efficiency of material decomposition, but also reduce the labor intensity of manual labor; the decomposition component 10 includes a driving motor 1001 fixedly connected and arranged at the center of the rear wall of the casing 1, A transmission shaft 1002 is fixedly connected to the output end of the driving motor 1001, and the transmission shaft 1002 passes through the rear wall of the casing 1 and extends to the inner cavity of the decomposition chamber 3. A plurality of material turning support plates 1003 are fixedly connected to the transmission shaft 1002 and are arranged at equal intervals. The decomposition component 10 can stir the material, so that the material will be heated more evenly, thereby avoiding affecting the reaction process of the material; the collecting component 11 includes a collecting box 1101 arranged in the inner cavity of the base 2, the collecting box 1101 is fixedly connected to the bottom of the casing 1 and communicated with the inner cavity of the decomposition chamber 3, and the front wall of the collecting box 1101 passes through the front wall of the base 2, the inner cavity of the collecting box 1101 is slidably connected to a collecting drawer 1102 through a slide rail, and a pull-out handle is fixedly connected to the center of the front wall of the collecting drawer 1102. The collecting component 11 can collect the decomposed materials in a centralized manner for subsequent processing.
[0024] Working process: first, power on all electrical appliances. The base 2 can provide good structural stability for the casing 1. The decomposition chamber 3 can provide space for the decomposition of materials. The discharge box 4 can temporarily store materials. The feeding hopper 5 can guide materials into the discharge box 4 for temporary storage. The setting of the hopper cover can seal and protect the feeding hopper 5 to prevent other debris from entering the discharge box 4 through the feeding hopper 5. The discharge component 7 can automatically discharge materials according to demand, so the discharge process is relatively simple and does not require frequent manual discharge, which will not only improve the work efficiency of material decomposition, but also reduce the labor intensity of manual labor. The electric push rod 703 is connected to an external controller, which can freely control the opening and closing of the electric push rod 703 or pre-set a threshold for interval start. The initial state of the discharge baffle 701 is to close the discharge trough 6, so that the discharge trough 6 cannot discharge materials. When discharge is required, the electric push rod 703 can be controlled to open by itself. Or it is opened when a preset time period is reached, so that the electric push rod 703 is retracted first, at this time the electric push rod 703 will drive the unloading baffle 701 to move backward, and open the closed unloading chute 6 for unloading, and the electric push rod 703 will then extend and reset, thereby driving the unloading baffle 701 to move forward, and the opened unloading chute 6 will be closed again, the resistance heating block 9 can heat the decomposition chamber 3, thereby heating and decomposing the material inside it, the decomposition component 10 can stir the material, so that the material will be heated more evenly, thereby avoiding affecting the reaction process of the material, the driving motor 1001 will drive the material turning support plate 1003 thereon to rotate through the transmission shaft 1002, thereby stirring and turning the material through the material turning support plate 1003, and the collection drawer 1102 in the collection component 11 can collect the decomposed material in a centralized manner for subsequent processing.
[0025] The contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field. The standard parts used in this utility model can be purchased from the market, and the special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt the conventional means such as bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the scope and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A novel decomposition furnace, comprising a casing (1), characterized in that: A base (2) is provided below the casing (1) and the bottom of the casing (1) is embedded in the top of the base (2); a decomposition chamber (3) is provided in the inner cavity of the casing (1); a discharge box (4) is fixedly connected to the center of the top of the casing (1); a feeding hopper (5) is provided on one side of the top of the discharge box (4); a discharge trough (6) is provided at the bottom of the inner cavity of the discharge box (4) and a discharge assembly (7) is provided in the discharge trough (6); a heating chamber (8) is provided outside the decomposition chamber (3); resistance heating blocks (9) that are in contact with the outer surface of the decomposition chamber (3) are arranged at equal intervals in the heating chamber (8); a decomposition assembly (10) is provided in the inner cavity of the decomposition chamber (3); and a collecting assembly (11) is provided below the casing (1).
2. A novel decomposition furnace according to claim 1, characterized in that: The bottom end of the feeding hopper (5) passes through the center of the top wall of the material discharge box (4) and is connected to the inner cavity of the material discharge box (4). The top of the feeding hopper (5) is hinged with a hopper cover, and the top center of the hopper cover is fixedly connected with a lifting handle.
3. A novel decomposition furnace according to claim 1, characterized in that: The material unloading assembly (7) comprises a material unloading baffle (701) and a driving chamber (702) opened at the rear side of the bottom of the inner cavity of the material unloading box (4); an electric push rod (703) is fixedly connected to the rear wall of the inner cavity of the driving chamber (702); a rear end of the material unloading baffle (701) passes through the front wall of the driving chamber (702) and extends to the inner cavity of the driving chamber (702), and this end is fixedly connected to the output end of the electric push rod (703).
4. A novel decomposition furnace according to claim 1, characterized in that: The decomposition assembly (10) comprises a driving motor (1001) fixedly connected to the center of the rear wall of the casing (1); a transmission shaft (1002) is fixedly connected to the output end of the driving motor (1001); the transmission shaft (1002) passes through the rear wall of the casing (1) and extends to the inner cavity of the decomposition chamber (3); and a plurality of material turning support plates (1003) are fixedly connected to the transmission shaft (1002) and arranged at equal intervals.
5. A novel decomposition furnace according to claim 1, characterized in that: The collecting assembly (11) comprises a collecting box (1101) arranged in the inner cavity of the base (2); the collecting box (1101) is fixedly connected to the bottom of the casing (1) and communicates with the inner cavity of the decomposition chamber (3); the front wall of the collecting box (1101) passes through the front wall of the base (2); the inner cavity of the collecting box (1101) is slidably connected to a collecting drawer (1102) via a slide rail; and a pull-out handle is fixedly connected to the center of the front wall of the collecting drawer (1102).