Quenching device for high-temperature powder sample
By designing a quenching device suitable for high-temperature powder samples, rapid cooling of the samples and solid-liquid separation are achieved, and the problem of difficulty in accurately characterizing the phase state of high-temperature powder samples in the prior art is solved, which significantly improves the test efficiency.
Patent Information
- Application Number
- CN202421117963.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-05-21
AI Technical Summary
The prior art is difficult to accurately characterize the phase state of high-temperature powder samples, and there is a lack of a quenching device suitable for high-temperature powder samples of all materials.
A quenching device for high-temperature powder samples is designed, including a special roasting furnace and a quenching tank. The sample is rapidly cooled in cold water by landing, and the water temperature is constant and solid-liquid separation is achieved through automatic suction filtration.
The rapid cooling and solid-liquid separation of high-temperature powder samples are achieved, which significantly improves the test efficiency and ensures that the state of the sample can accurately reflect the phase of the object at high temperature.
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Figure CN222748388U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of metallurgy, in particular to a quenching device for high-temperature powder samples. Background Art
[0002] The study of high-temperature physical properties is an emerging research direction in materials science today. It involves aspects such as the molecular structure, crystal structure and phase changes of materials. Under high temperature conditions, materials will undergo a series of changes. Studying these changes can enable us to better understand the relationship between the microscopic structure and macroscopic properties of materials, thereby developing more advanced materials for application in various fields.
[0003] However, high temperature conditions limit the choice of characterization methods, especially the characterization of phase changes, because when the material sample is slowly cooled in the air, the internal elements will recombine to form a new phase, resulting in changes in the subsequent phase characterization, which cannot accurately reflect the state of the phase in the material at high temperature. By consulting the literature, there are two main conventional practices: one is to use the characterization data of the sample after slow cooling to replace the performance of the material sample at high temperature. This method is relatively simple to operate and easy to implement, but the disadvantage is that the result accuracy is poor or no result; the other method is to quickly cool the high-temperature sample (quenching), and perform physical and chemical tests on the quenched sample. The test results after quenching can basically reflect the state of the material at high temperature. The disadvantage is that although there are many types of quenching devices in China, they are highly targeted. There is no quenching device suitable for all materials, especially quenching devices for high-temperature powder samples.
[0004] Therefore, it is necessary to provide a quenching device for high-temperature powder samples in the metallurgical field. Utility Model Content
[0005] The utility model provides a quenching device for high-temperature powder samples, which can achieve the purpose of keeping the water temperature constant and automatically filtering the powder samples, thereby significantly improving the test efficiency.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0007] A quenching device for high-temperature powder samples, comprising a special roasting furnace and a quenching tank, wherein the quenching tank is located directly below the roasting furnace;
[0008] The roasting furnace comprises a muffle furnace, the interior of the muffle furnace is inlaid with heat-insulating materials all around, and the internal space of the heat-insulating materials is a roasting cavity; a spring-loaded pull rod is arranged below one side of the muffle furnace, and the spring side of the spring-loaded pull rod is connected to a piston block;
[0009] The quenching tank comprises a conical tank, and a cold water inlet is arranged on a side wall in the middle of the conical tank; the lower end of the conical tank is connected to a filter bottle, and a filter screen is arranged in the middle of the filter bottle.
[0010] Furthermore, the muffle furnace is a rectangular stainless steel box, and the spring portion of the spring pull rod is located inside the box.
[0011] Furthermore, a sample is placed on the upper part of the piston block, and the material of the piston block is a heat-insulating material.
[0012] Furthermore, the conical groove of the quenching tank is a container with upper and lower openings.
[0013] Furthermore, a baffle is provided at the mouth of the filter bottle, and the filter bottle is made of glass.
[0014] Furthermore, a water outlet is arranged on one side of the lower end of the filter bottle, and a compressed air pipe is arranged in the middle of the filter bottle.
[0015] The beneficial effects of the utility model are:
[0016] The utility model provides a spring pull rod and a piston block, so that the sample does not need to be manually moved out of the roasting furnace, but can be rapidly cooled in cold water by dropping. A cold water inlet is provided on the quenching tank, and cold water continuously enters to maintain a constant water temperature. At the same time, the filter net achieves the purpose of automatic filtration of the powder sample, which significantly improves the test efficiency.
[0017] The utility model can ensure rapid cooling of high-temperature powder samples without phase change and can also achieve rapid separation of solid and liquid to obtain dry powder samples through the mutual cooperation of various components in a special roasting furnace and a quenching tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a schematic diagram of a special roasting furnace in the utility model.
[0020] Figure 2 It is a schematic diagram of the quenching tank in the utility model.
[0021] Description of Figure Numbers:
[0022] 1. Muffle furnace; 2. Insulation material; 3. Roasting chamber; 4. Spring pull rod; 5. Piston block; 6. Conical groove; 7. Filter bottle; 8. Filter screen; 9. Cold water inlet; 10. Water outlet; 11. Compressed air pipe; 12. Baffle. DETAILED DESCRIPTION
[0023] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0024] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means a limitation on the utility model and its application or use. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0025] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the utility model. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0026] Unless otherwise specifically stated, the relative arrangement of the parts and steps described in these embodiments, numerical expressions and numerical values do not limit the scope of the utility model. At the same time, it should be clear that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0027] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise stated, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present utility model: the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0028] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below their position devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0029] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.
[0030] The utility model provides a technical solution: a quenching device for high-temperature powder samples, such as Figure 1-2 As shown, it includes a special roasting furnace and a quenching tank, wherein the quenching tank is located directly below the roasting furnace;
[0031] The roasting furnace includes a muffle furnace 1 of a rectangular stainless steel box body, the interior of the muffle furnace 1 is inlaid with insulation materials 2 on all sides, and the internal space of the insulation material 2 is a roasting cavity 3; a spring pull rod 4 is arranged at the lower side of one side of the muffle furnace 1, and the spring side of the spring pull rod 4 is connected to a piston block 5, and the spring part of the spring pull rod 4 is located inside the box body, and a sample is placed on the upper part of the piston block 5. When the piston block 5 is closed, the spring is in a relaxed state, and the material of the piston block 5 is an insulation material.
[0032] The quenching tank includes a conical tank 6, which is a container with upper and lower openings. A cold water inlet 9 is provided on one side wall in the middle of the conical tank 6. The cold water inlet 9 is located in the middle of the conical tank 6, and cold water is continuously input into the tank to ensure that the temperature in the tank remains unchanged. The lower end of the conical tank 6 is connected to a filter bottle 7 made of glass. A filter screen 8 is provided in the middle of the filter bottle 7, which is mainly used to filter powder and separate powder from water. A baffle 12 is provided at the mouth of the filter bottle 7. When not working, the baffle 12 isolates the water flow in the conical tank 6 and the filter bottle 7. A water outlet 10 is provided on one side of the lower end of the filter bottle 7. A compressed air pipe 11 is provided in the middle of the filter bottle 7. The compressed air pipe 11 is connected to an air compressor. The compressed air refers to the air that is filled into the bottle by the air compressor during operation to accelerate the solid-liquid separation in the filter bottle.
[0033] Example 1
[0034] A quenching device for high temperature powder samples, such as Figure 1-2 As shown, it mainly includes two parts: a special roasting furnace and a quenching tank, wherein the quenching tank is located directly below the roasting furnace.
[0035] The special baking furnace consists of three parts: a conventional muffle furnace 1, a spring pull rod 4, and a piston block 5. The muffle furnace 1 is a 645×800×700mm rectangular stainless steel box, with a 100mm thick insulation material 2 embedded around the inside, and the baking cavity 3 is a 370×345×350mm rectangular space; the spring pull rod 4 is located 82mm from the lower right side of the muffle furnace 1, and the spring part is located inside the box. When the piston block is closed, the spring is in a relaxed state; the piston block 5 is made of insulation material and is a rectangular parallelepiped with a size of 142×87×550mm.
[0036] The quenching tank includes a conical tank 6, a cold water inlet 9, a filter bottle 7, a filter screen 8 and a compressed air pipe 11. The conical tank 6 is 500 mm long and 727 mm high, and is a container with openings at the upper and lower parts; the cold water inlet 9 is located in the middle of the conical tank 6, and cold water is continuously input into the tank to ensure that the temperature in the tank remains unchanged; the filter bottle 7 is made of glass, and the baffle 12 isolates the conical tank 6 and the water flow in the bottle when not working; the filter screen 8 is located in the middle of the filter bottle 7, and is mainly used to filter powder to separate powder from water; the compressed air refers to the air that is filled into the bottle by an air compressor when working, which accelerates the solid-liquid separation in the filter bottle 7.
[0037] The actual use of this device:
[0038] Place the sample mold containing the powder sample into the groove of the muffle furnace 1, heat the muffle furnace 1, and when it is heated to the specified temperature, use the spring pull rod 4 to pull the piston block 5 into the right space, and the sample slot falls into the quenching tank. Because the spring of the spring pull rod 4 is connected to the piston block 5, the pull rod 4 is pulled outward, the spring will be compressed, the piston block 5 will enter the right gap, and the sample slot containing the powder will be blocked by the right baffle in the groove and will fall quickly; open the cold water inlet 9 to keep the cold water temperature basically constant, extract the baffle 12 on the top of the filter bottle 7, turn on the air compressor, increase the air pressure inside the filter bottle 7, and the liquid flows out from the water outlet 10. The solid powder remains on the surface of the filter screen 8 to obtain the quenched sample.
[0039] The utility model can ensure rapid cooling of high-temperature powder samples without phase change and can also achieve rapid separation of solid and liquid to obtain dry powder samples through the mutual cooperation of various components in a special roasting furnace and a quenching tank.
[0040] The above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the present invention according to the technical solution and inventive concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A quenching device for high temperature powder samples, characterized in that: It includes a specially made roasting furnace and a quenching tank, wherein the quenching tank is located directly below the roasting furnace; The roasting furnace comprises a muffle furnace (1), wherein the interior of the muffle furnace (1) is inlaid with a heat-insulating material (2) on all sides, and the interior space of the heat-insulating material (2) is a roasting cavity (3); a spring-loaded pull rod (4) is arranged below one side of the muffle furnace (1), and the spring side of the spring-loaded pull rod (4) is connected to a piston block (5); The quenching tank comprises a conical tank (6), and a cold water inlet (9) is arranged on a side wall in the middle of the conical tank (6); the lower end of the conical tank (6) is connected to a filter bottle (7), and a filter screen (8) is arranged in the middle of the filter bottle (7).
2. The quenching device for high temperature powder samples according to claim 1, characterized in that: The muffle furnace (1) is a rectangular stainless steel box, and the spring portion of the spring pull rod (4) is located inside the box.
3. The quenching device for high temperature powder samples according to claim 1, characterized in that: A sample is placed on the upper part of the piston block (5), and the material of the piston block (5) is a heat-insulating material.
4. The quenching device for high temperature powder samples according to claim 1, characterized in that: The conical groove (6) of the quenching tank is a container with upper and lower openings.
5. The quenching device for high temperature powder samples according to claim 1, characterized in that: The mouth of the filter bottle (7) is provided with a baffle (12), and the filter bottle (7) is made of glass.
6. The quenching device for high temperature powder samples according to claim 5, characterized in that: A water outlet (10) is arranged at one side of the lower end of the filter bottle (7), and a compressed air pipe (11) is arranged in the middle of the filter bottle (7), and the compressed air pipe (11) is connected to an air compressor.