Salt spray test device capable of automatically replenishing water
By using a combination of a one-way check valve and a lift hard pipe in the salt spray test device, the automatic quantitative water replenishment of the salt water tank is achieved, solving the problems of complex structure and high cost of the existing device, and long-term uninterrupted tests are achieved, and the structure is simple, the cost is low and the durability is good.
Patent Information
- Application Number
- CN202421047713.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The existing automatic water replenishing device has a complex structure and is too expensive, making its service life difficult to guarantee, resulting in frequent addition of salt water during salt spray tests, which occupies a lot of manpower and material resources, and can easily cause the test to be interrupted.
The combination of a one-way check valve and a lift hard pipe is adopted to automatically control the conduction or disconnection of the lift hard pipe through the one-way check valve to achieve automatic quantitative water replenishment of the salt water tank. When the liquid level of the salt water tank is lower than the set height, the water replenishment channel will be disconnected when the set height is reached to avoid excessive saline.
It realizes long-term automatic quantitative hydration of the salt spray test device, avoids excessive salt water, and is suitable for long-term uninterrupted tests. It has a simple and efficient structure, low cost and good durability.
Smart Images

Figure CN222748461U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic water replenishment, in particular to a salt spray test device for automatic water replenishment. Background Art
[0002] Salt spray test equipment is mainly used for accelerated corrosion of various metal parts, electronic components, metal material protective layers and industrial products. It is an important experimental method to determine whether the materials are qualified or not. At present, the salt water tank of the salt spray test machine on the market can only maintain the test time for two days at most after being filled with water. In the normal neutral salt spray test of long-term protective coatings such as hot dip plating, thermal spraying and organic coatings, it often takes more than ten days or even several months. Therefore, the experimenters need to add salt water frequently. Sometimes, if the test process coincides with holidays, the experimenters need to be arranged to work overtime, which not only takes up a lot of manpower and material resources, but also easily causes the test process to be stopped and interrupted.
[0003] In this regard, Chinese utility model patent CN206431026U provides a salt spray test chamber water seal replenishment device, which realizes automatic water replenishment of the brine tank through the cooperation of a solenoid valve, a water level controller and a water pipe. However, it needs to be equipped with precision accessories such as solenoid valves, which are prone to damage, have a complex structure and high cost, and its service life is difficult to guarantee. Utility Model Content
[0004] The utility model provides a salt spray test device with automatic water replenishment, so as to solve the technical problems of the existing automatic water replenishment device having a complex structure and high cost.
[0005] According to one aspect of the utility model, there is provided a salt spray test device with automatic water replenishment, comprising a brine tank, a brine supply container, a connecting hose, a lifting pipe and a one-way check valve, wherein the brine supply container is arranged above the brine tank, the first end of the connecting hose is connected to the brine supply container, the second end of the connecting hose is connected to the inlet end of the lifting pipe, the one-way check valve is installed at the outlet end of the lifting pipe, the lifting pipe is penetrated on the brine tank and is used for lifting and adjusting the depth of penetration into the brine tank, the one-way check valve is used for opening the outlet end of the lifting pipe when the liquid level height in the brine tank is lower than the setting height of the one-way check valve, and the one-way check valve is also used for closing the outlet end of the lifting pipe when the liquid level height in the brine tank reaches the setting height of the one-way check valve.
[0006] Preferably, the one-way check valve includes a sleeve connected to the lifting tube, a buoyancy plate for sealing the bottom end of the sleeve under the buoyancy of salt water, and a compression spring arranged in the sleeve and connected to the buoyancy plate, wherein the compression spring is used to apply an elastic force to the buoyancy plate in a direction away from the sleeve.
[0007] Preferably, the one-way check valve further comprises a floating ball arranged on the bottom of the buoyancy plate.
[0008] Preferably, a sealing tube is provided at the center of the buoyancy plate, and the compression spring is placed in the sealing tube.
[0009] Preferably, a plurality of reinforcing ribs are provided on the buoyancy plate, and the reinforcing ribs are extended along the radial direction of the buoyancy plate and are arranged equidistantly along the circumference of the buoyancy plate.
[0010] Preferably, the outer circumference of the lifting rigid pipe is provided with scale lines, and the scale lines are used to indicate the depth of the lifting rigid pipe penetrating into the interior of the brine tank.
[0011] Preferably, the lifting tube is made of a transparent material.
[0012] Preferably, a water supply hole is opened on the top of the brine tank, and the automatic water supply salt spray test device also includes an elastic leather ring arranged on the water supply hole, and the lifting hard pipe is passed through the elastic leather ring and elastically tightened by the elastic leather ring.
[0013] Preferably, the first end of the connecting hose is detachably connected to the brine supply container, the second end of the connecting hose is detachably connected to the inlet end of the lifting tube, and the outlet end of the lifting tube is detachably connected to the one-way check valve.
[0014] Preferably, a liquid level sensor is provided in the brine tank and / or the brine replenishment container.
[0015] The utility model has the following beneficial effects:
[0016] In the salt spray test device with automatic water replenishment provided by the utility model, the opening or disconnection of the automatic water replenishment channel is realized by a one-way check valve. When the liquid level height in the brine tank is lower than the setting height of the one-way check valve, the brine supply container can be automatically opened to replenish brine for the brine tank, and when the liquid level height in the brine tank reaches the setting height of the one-way check valve, the brine supply container can be automatically disconnected to avoid excessive brine in the brine tank, thereby realizing long-term automatic quantitative water replenishment operation, and by adjusting the depth of the lifting hard pipe penetrating into the interior of the brine tank, the setting height of the one-way check valve can be accurately adjusted, thereby meeting different liquid level height requirements and being suitable for different test parameter requirements. The structure is simple and efficient, the cost is low and the durability is good.
[0017] In addition to the above-described purposes, features and advantages, the present invention has other purposes, features and advantages. The present invention will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0019] Figure 1 A schematic diagram of the structure of the automatic water-replenishing salt spray test device provided in an embodiment of the utility model;
[0020] Figure 2 for Figure 1 The assembly structure diagram of the lifting hard pipe and the one-way check valve in the automatic water replenishment salt spray test device shown in the figure;
[0021] Figure 3 for Figure 2 The end structure diagram of the buoyancy plate in the one-way check valve shown;
[0022] Figure 4 for Figure 1 A cross-sectional view of an elastic leather ring in the automatic water replenishing salt spray test device shown.
[0023] Legend:
[0024] 1. Brine tank; 2. Brine supply container; 3. Connecting hose; 4. Lifting hard pipe; 41. Graduation line; 5. One-way check valve; 51. Casing; 52. Buoyancy plate; 521. Sealing tube; 522. Reinforcing rib; 53. Compression spring; 54. Float; 6. Elastic leather ring; 61. First flange; 62. Second flange. DETAILED DESCRIPTION
[0025] The embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. However, the present invention can be implemented in a variety of different ways as defined and covered below.
[0026] Figures 1 to 4 The invention jointly shows an automatic water-replenishing salt spray test device provided by an embodiment of the utility model, which is used to perform a salt spray test on a workpiece to accelerate the corrosion of the workpiece, thereby verifying whether the workpiece material is qualified. It can realize automatic water-replenishing operation, has a simple and efficient structure, ensures the water-replenishing effect, and is suitable for long-term uninterrupted testing.
[0027] like Figure 1As shown, the automatic water replenishment salt spray test device includes a brine tank 1, a brine supply container 2, a connecting hose 3, a lifting pipe 4 and a one-way check valve 5. The brine supply container 2 is arranged above the brine tank 1, the first end of the connecting hose 3 is connected to the brine supply container 2, the second end of the connecting hose 3 is connected to the inlet end of the lifting pipe 4, the one-way check valve 5 is installed at the outlet end of the lifting pipe 4, the lifting pipe 4 is penetrated on the brine tank 1 and is used for lifting and adjusting the depth of penetration into the brine tank 1, the one-way check valve 5 is used to open the outlet end of the lifting pipe 4 when the liquid level height in the brine tank 1 is lower than the setting height of the one-way check valve 5, and the one-way check valve 5 is also used to close the outlet end of the lifting pipe 4 when the liquid level height in the brine tank 1 reaches the setting height of the one-way check valve 5.
[0028] The automatic water replenishment salt spray test device realizes the opening or disconnection of the automatic water replenishment channel through the one-way check valve 5. When the liquid level height in the brine tank 1 is lower than the setting height of the one-way check valve 5, the brine supply container 2 can be automatically opened to replenish brine for the brine tank 1. When the liquid level height in the brine tank 1 reaches the setting height of the one-way check valve 5, the brine supply container 2 can be automatically disconnected to avoid excessive brine in the brine tank 1, thereby realizing long-term automatic quantitative water replenishment operation, and by adjusting the depth of the lifting hard pipe 4 penetrating into the interior of the brine tank 1, the setting height of the one-way check valve 5 can be accurately adjusted, thereby meeting different liquid level height requirements and being suitable for different test parameter requirements. The structure is simple and efficient, the cost is low and the durability is good.
[0029] like Figure 2 As shown, the one-way check valve 5 includes a sleeve 51 connected to the lifting tube 4, a buoyancy plate 52 for sealing the bottom end of the sleeve 51 under the buoyancy of salt water, and a compression spring 53 arranged in the sleeve 51 and connected to the buoyancy plate 52, wherein the compression spring 53 is used to apply an elastic force to the buoyancy plate 52 in a direction away from the sleeve 51.
[0030] Specifically, the buoyancy plate 52 is made of lightweight, waterproof buoyancy plastic, so that it has good density. When the buoyancy plate 52 contacts the brine, it can block the bottom end of the sleeve 51 due to the buoyancy of the brine, and stop the water replenishment operation. When the height of the brine is lower than the buoyancy plate 52, the buoyancy plate 52 can be separated from the bottom opening of the sleeve 51 under the action of its own gravity and the elastic force of the compression spring 53, and the brine supply container 2 is connected to automatically replenish the brine tank 1 with brine. The structure is simple and efficient.
[0031] Preferably, the one-way check valve 5 also includes a float 54 arranged on the bottom of the buoyancy plate 52. The buoyancy plate 52 contacts the salt water through the float 54 and bears the buoyancy of the salt water, which can prevent the salt water from soaking the buoyancy plate 52 for a long time and causing salt scale to affect the sealing effect of the buoyancy plate 52, thereby greatly enhancing the sealing performance of the buoyancy plate 52 relative to the sleeve 51.
[0032] Preferably, a sealing tube 521 is provided at the center of the buoyancy plate 52, and the compression spring 53 is placed in the sealing tube 521. The compression spring 53 is protected by the sealing tube 521 to prevent salt water from contacting the compression spring 53 and causing corrosion and rust of the compression spring 53, thereby ensuring the use effect and service life of the compression spring 53.
[0033] like Figure 3 As shown, the buoyancy plate 52 is provided with a plurality of reinforcing ribs 522, and the reinforcing ribs 522 are extended radially along the buoyancy plate 52, and the plurality of reinforcing ribs 522 are arranged equidistantly along the circumference of the buoyancy plate 52 to enhance the structural strength of the buoyancy plate 52 and prevent the buoyancy plate 52 from deforming or tilting and affecting the sealing effect.
[0034] like Figure 2 As shown, the outer periphery of the lifting tube 4 is provided with scale lines 41, and the scale lines 41 are used to indicate the depth of the lifting tube 4 penetrating into the interior of the brine tank 1, so as to facilitate the precise control of the setting height of the one-way check valve 5 and the precise control of the liquid level height.
[0035] Preferably, the lifting tube 4 is made of a transparent material to facilitate observation of the flow of the salt water.
[0036] Please combine Figure 1 and Figure 4 The top of the salt water tank 1 is provided with a water replenishment hole, and the automatic water replenishment salt spray test device further comprises an elastic leather ring 6 arranged on the water replenishment hole, and the lifting hard pipe 4 is passed through the elastic leather ring 6 and elastically clamped by the elastic leather ring 6. The lifting hard pipe 4 is elastically clamped and fixed by the friction force of the elastic leather ring 6, the limiting structure is simple and efficient, the cost is low, and the installation height of the lifting hard pipe 4 can be directly adjusted without releasing the limiting structure, which is convenient and quick to use.
[0037] Preferably, the elastic leather ring 6 is provided with a first flange 61 and a second flange 62 at both axial ends thereof, respectively; the first flange 61 is used to abut against the outer wall of the brine tank 1, and the second flange 62 is used to abut against the inner wall of the brine tank 1, so that the elastic leather ring 6 can be tightly clamped on the water replenishment hole through the cooperation of the first flange 61 and the second flange 62 to prevent the elastic leather ring 6 from loosening and falling off.
[0038] Preferably, the first end of the connecting hose 3 is detachably connected to the salt water supply container 2, the second end of the connecting hose 3 is detachably connected to the inlet end of the lifting tube 4, and the outlet end of the lifting tube 4 is detachably connected to the one-way check valve 5. This facilitates the disassembly and replacement of the connecting hose 3, the cleaning and maintenance of the salt water supply container 2, and the cleaning or damaged replacement of the lifting tube 4 and the one-way check valve 5.
[0039] Preferably, a liquid level sensor (not shown in the figure, the same below) is provided in the brine tank 1 and / or the brine supply container 2, and the liquid level height in the brine tank 1 and / or the brine supply container 2 is detected in real time by the liquid level sensor, so as to promptly remind relevant personnel to handle the situation when the liquid level height is abnormal.
[0040] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A salt spray test device with automatic water replenishment, characterized in that: The invention comprises a salt water tank (1), a salt water supply container (2), a connecting hose (3), a lifting tube (4) and a one-way check valve (5), wherein the salt water supply container (2) is arranged above the salt water tank (1), the first end of the connecting hose (3) is connected to the salt water supply container (2), the second end of the connecting hose (3) is connected to the inlet end of the lifting tube (4), the one-way check valve (5) is installed at the outlet end of the lifting tube (4), the lifting tube (4) is penetrated on the salt water tank (1) and is used for lifting and adjusting the penetration depth into the salt water tank (1), the one-way check valve (5) is used for opening the outlet end of the lifting tube (4) when the liquid level in the salt water tank (1) is lower than the setting height of the one-way check valve (5), and the one-way check valve (5) is also used for closing the outlet end of the lifting tube (4) when the liquid level in the salt water tank (1) reaches the setting height of the one-way check valve (5).
2. The automatic water replenishment salt spray test device according to claim 1 is characterized in that: The one-way check valve (5) comprises a sleeve (51) connected to the lifting tube (4), a buoyancy plate (52) for sealing the bottom end of the sleeve (51) under the buoyancy of salt water, and a compression spring (53) arranged in the sleeve (51) and connected to the buoyancy plate (52), wherein the compression spring (53) is used to apply an elastic force to the buoyancy plate (52) in a direction away from the sleeve (51).
3. The automatic water replenishment salt spray test device according to claim 2 is characterized in that: The one-way check valve (5) further comprises a floating ball (54) arranged on the bottom of the buoyancy plate (52).
4. The automatic water replenishment salt spray test device according to claim 2, characterized in that: A sealing tube (521) is provided at the center of the buoyancy plate (52), and the compression spring (53) is placed in the sealing tube (521).
5. The automatic water replenishment salt spray test device according to claim 2, characterized in that: A plurality of reinforcing ribs (522) are provided on the buoyancy plate (52), and the reinforcing ribs (522) are extended in the radial direction of the buoyancy plate (52) and are arranged at equal intervals in the circumferential direction of the buoyancy plate (52).
6. The automatic water replenishment salt spray test device according to claim 1, characterized in that: The outer circumference of the lifting rigid pipe (4) is provided with scale lines (41), and the scale lines (41) are used to indicate the depth of the lifting rigid pipe (4) penetrating into the interior of the salt water tank (1).
7. The automatic water replenishment salt spray test device according to claim 1 or 6, characterized in that: The lifting and lowering rigid tube (4) is made of a transparent material.
8. The automatic water replenishment salt spray test device according to claim 1, characterized in that: The top of the salt water tank (1) is provided with a water supply hole, and the automatic water supply salt spray test device also includes an elastic leather ring (6) arranged on the water supply hole, and the lifting hard pipe (4) is passed through the elastic leather ring (6) and elastically tightened by the elastic leather ring (6).
9. The automatic water replenishment salt spray test device according to claim 1, characterized in that: The first end of the connecting hose (3) is detachably connected to the salt water supply container (2), the second end of the connecting hose (3) is detachably connected to the inlet end of the lifting tube (4), and the outlet end of the lifting tube (4) is detachably connected to the one-way check valve (5).
10. The automatic water replenishment salt spray test device according to claim 1, characterized in that: A liquid level sensor is provided in the brine tank (1) and / or the brine replenishment container (2).
Citation Information
Patent Citations
Salt fog test box water seal moisturizing device
CN206431026U