A monolithic ceramic tubular capacitor forming tool
By designing an automated monolithic ceramic tubular capacitor forming tooling, the problems of low efficiency, high cost and different quality caused by the existing tooling relying on manual clamp molding are solved, and efficient and automated capacitor forming and lead bending forming are achieved.
Patent Information
- Application Number
- CN202421330198.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The existing monolithic ceramic tubular capacitor molding tooling mainly relies on manual pliers for molding, resulting in lead indentation, high operating skills requirements, low production efficiency, high cost and different quality.
A monolithic ceramic tubular capacitor forming tool is designed, using a handle and mounting block structure, combining a fixed compression mechanism and a molding edge to realize automated capacitance molding and lead bending molding.
Through an automated compression and forming process, the tooling reduces manual operation, improves production efficiency and forming quality, reduces costs and simplifies the operation process.
Smart Images
Figure CN222749350U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic device forming and processing, and more specifically to a monolithic ceramic tubular capacitor forming tool. Background Art
[0002] The monolithic ceramic tubular capacitor forming tool is a device for manufacturing tubular capacitors, wherein the monolithic ceramic is a high-performance insulating material. This tool is usually used in the capacitor manufacturing process in electronic equipment or power systems.
[0003] Monolithic ceramic tubular capacitor forming tooling is widely used in printed circuit board assemblies, and the existing monolithic ceramic tubular capacitor forming tooling is generally formed by manual pliers. This method not only produces certain indentations on the leads, but also requires high skills of the operators, low production efficiency, high cost, and inconsistent quality. Therefore, we propose a monolithic ceramic tubular capacitor forming tooling to solve the above problems. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a monolithic ceramic tubular capacitor forming tool to solve the problems existing in the above-mentioned background technology.
[0005] The utility model provides the following technical solutions: a monolithic ceramic tubular capacitor forming tool, comprising a handle, one end of the handle is fixedly connected to a mounting block, a top side of the mounting block is provided with a receiving groove, two ends of the mounting block close to the top of the receiving groove are symmetrically provided with capacitor pin grooves, one end of the mounting block away from the handle is fixedly connected to a semicircular fixing block, the top of the semicircular fixing block is fixedly connected to a protrusion, a monolithic ceramic tubular capacitor is arranged inside the receiving groove, and the mounting block is located at the top of the receiving groove and is provided with a fixed clamping mechanism.
[0006] Preferably, the fixed clamping mechanism includes a U-shaped mounting bracket fixedly connected to the top of the mounting block, a pull rod is inserted in the middle of the top of the U-shaped mounting bracket, the pull rod passes through the top of the U-shaped mounting bracket and extends to one end of the bottom which is fixedly connected to a movable plate, sliding rods are symmetrically fixedly connected on both sides of the top of the inner cavity of the U-shaped mounting bracket, the movable plate is movably sleeved on one end of the sliding rod, the sliding rod passes through the movable plate and extends to one end of the bottom which is fixedly connected to a limiting sleeve, the sliding rod is located between the U-shaped mounting bracket and the movable plate and is sleeved with a spring on the outer wall, and an arc-shaped clamping plate is fixedly connected to the middle of the bottom of the movable plate through a connecting column.
[0007] Preferably, the mounting block is symmetrically provided with X-direction forming edges for the capacitor leads on one side close to the receiving groove, and the capacitor leads are symmetrically provided with Y-direction forming edges on both sides of the protrusion.
[0008] Preferably, sliding grooves are symmetrically provided on the inner walls on both sides of the U-shaped mounting frame, and sliding blocks are symmetrically fixedly connected to both sides of the movable plate, and the sliding blocks and the sliding grooves form a sliding connection structure.
[0009] Preferably, the accommodating groove is an arc-shaped groove and is adapted to the monolithic ceramic tubular capacitor, and the arc-shaped pressing plate is adapted to the monolithic ceramic tubular capacitor.
[0010] Preferably, a scale line is provided on the outer side of the top of the semicircular fixing block along the center point.
[0011] Technical effects and advantages of the utility model:
[0012] 1. When the utility model is in use, the pull rod is pulled upward, and the pull rod drives the movable plate to move upward along the slide rod to squeeze the spring, thereby driving the arc-shaped pressing plate to move upward, so as to facilitate placing the monolithic ceramic tubular capacitor to be bent into the accommodating groove, so that the two pins at one end of the monolithic ceramic tubular capacitor pass through the capacitor pin groove in sequence and extend to the outside, and then, the pull rod is released, and the arc-shaped pressing plate is pushed downward under the rebound force of the spring, so as to facilitate pressing and fixing the top of the monolithic ceramic tubular capacitor, and the operation is convenient, and there is no need to manually press the monolithic ceramic tubular capacitor, which saves time and effort, and is convenient to improve the molding and processing quality of the monolithic ceramic tubular capacitor, which is conducive to improving the practicality of the device.
[0013] 2. When the utility model is in use, the two leads of the monolithic ceramic tubular capacitor are bent along the X-direction forming edge of the capacitor lead to achieve X-direction forming of the monolithic ceramic tubular capacitor, and the two leads of the monolithic ceramic tubular capacitor are bent along the Y-direction forming edge of the capacitor lead to achieve Y-direction forming of the monolithic ceramic tubular capacitor. Finally, the pull rod is pulled upward to take out the capacitor to complete the forming, which is beneficial to improve the processing efficiency and quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0015] Figure 2 It is a schematic diagram of the molding mechanism structure of the utility model.
[0016] Figure 3 It is a schematic diagram of the cross-sectional structure of the fixing and pressing mechanism of the utility model.
[0017] Figure 4 This is a schematic diagram of the structure of a monolithic ceramic tubular capacitor of the utility model.
[0018] The accompanying drawings are marked as follows: 1. handle; 2. mounting block; 3. fixing and clamping mechanism; 31. U-shaped mounting frame; 32. sliding groove; 33. pull rod; 34. sliding rod; 35. spring; 36. moving plate; 37. sliding block; 38. limiting sleeve; 39. arc-shaped clamping plate; 4. monolithic ceramic tubular capacitor; 5. semicircular fixing block; 6. protrusion; 7. accommodating groove; 8. capacitor pin groove; 9. capacitor lead X-direction forming edge; 10. capacitor lead Y-direction forming edge; 11. scale line. DETAILED DESCRIPTION
[0019] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative. The monolithic ceramic tubular capacitor forming tooling involved in the present invention is not limited to the various structures recorded in the following embodiments. All other implementations obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0020] The utility model provides a monolithic ceramic tubular capacitor forming tooling, please refer to Figure 1-4 As shown, it includes a handle 1, one end of the handle 1 is fixedly connected to a mounting block 2, a receiving groove 7 is provided on one side of the top of the mounting block 2, capacitor pin grooves 8 are symmetrically provided on both ends of the top side of the mounting block 2 close to the receiving groove 7, a semicircular fixing block 5 is fixedly connected to the end of the mounting block 2 away from the handle 1, a protrusion 6 is fixedly connected to the top of the semicircular fixing block 5, a side of the mounting block 2 close to the receiving groove 7 is symmetrically provided with capacitor lead X-direction forming edges 9, and both sides of the protrusion 6 are symmetrically provided with capacitor lead Y-direction forming edges 10, a monolithic ceramic tubular capacitor 4 is provided inside the receiving groove 7, and a fixed clamping mechanism 3 is provided on the mounting block 2 located at the top of the receiving groove 7.
[0021] In the embodiment of the present application, when in use, first, pull the pull rod 33 upward, the pull rod 33 drives the movable plate 36 to move upward along the slide rod 34 to squeeze the spring 35, thereby driving the arc-shaped pressing plate 39 to move upward, and then conveniently placing the monolithic ceramic tubular capacitor 4 to be bent and formed in the accommodating groove 7, so that the two pins at one end of the monolithic ceramic tubular capacitor 4 pass through the capacitor pin groove 8 in sequence and extend to the outside, then, release the pull rod 33, and under the rebound force of the spring 35, the arc-shaped pressing plate 39 is pushed downward, so as to facilitate the top of the monolithic ceramic tubular capacitor 4 to be pressed and fixed, so that the two leads of the monolithic ceramic tubular capacitor 4 are bent and formed along the X-direction forming edge 9 of the capacitor lead, thereby realizing the X-direction forming of the monolithic ceramic tubular capacitor 4, secondly, by bending and forming the two leads of the monolithic ceramic tubular capacitor 4 along the Y-direction forming edge 10 of the capacitor lead, the Y-direction forming of the monolithic ceramic tubular capacitor 4 is realized, and finally, the pull rod 33 is pulled upward, the capacitor is taken out, and the forming is completed.
[0022] Furthermore, the fixed clamping mechanism 3 includes a U-shaped mounting frame 31 fixedly connected to the top of the mounting block 2, a pull rod 33 is inserted in the middle of the top of the U-shaped mounting frame 31, the pull rod 33 passes through the top of the U-shaped mounting frame 31 and extends to one end of the bottom and is fixedly connected to a movable plate 36, sliding rods 34 are symmetrically fixedly connected to the top of the inner cavity of the U-shaped mounting frame 31 on both sides, the movable plate 36 is movably sleeved on one end of the sliding rod 34, the sliding rod 34 passes through the movable plate 36 and extends to one end of the bottom and is fixedly connected to a limiting sleeve 38, the sliding rod 34 is located between the U-shaped mounting frame 31 and the movable plate 36 and is sleeved with a spring 35 on the outer wall, the middle of the bottom of the movable plate 36 is fixedly connected to an arc clamping plate 39 through a connecting column, and sliding The groove 32 and the movable plate 36 are symmetrically fixedly connected with sliding blocks 37 on both sides. The sliding blocks 37 and the sliding groove 32 form a sliding connection structure. When in use, the pull rod 33 is pulled upward, and the pull rod 33 drives the movable plate 36 to move up along the slide rod 34 to squeeze the spring 35, thereby driving the arc-shaped clamping plate 39 to move up, and then it is convenient to place the monolithic ceramic tubular capacitor 4 to be bent and formed in the accommodating groove 7, so that the two pins at one end of the monolithic ceramic tubular capacitor 4 pass through the capacitor pin groove 8 in turn and extend to the outside. Then, the pull rod 33 is released, and the arc-shaped clamping plate 39 is pushed downward under the rebound force of the spring 35, so as to facilitate the top of the monolithic ceramic tubular capacitor 4 to be pressed and fixed, and facilitate the molding processing of the monolithic ceramic tubular capacitor 4.
[0023] Furthermore, the accommodating groove 7 is an arc-shaped groove, and is adapted to the monolithic ceramic tubular capacitor 4, and the arc-shaped clamping plate 39 is adapted to the monolithic ceramic tubular capacitor 4. When in use, the accommodating groove 7 facilitates the placement of the monolithic ceramic tubular capacitor 4, and the setting of the arc-shaped clamping plate 39 facilitates the clamping and fixing of the monolithic ceramic tubular capacitor 4.
[0024] Furthermore, a scale line 11 is provided along the center point on the outer side of the top of the semicircular fixing block 5. When in use, the scale line 11 is provided to facilitate bending the lead of the monolithic ceramic tubular capacitor 4 into a specific angle.
[0025] The working principle of the utility model is as follows: when in use, first, pull the pull rod 33 upwards, and the pull rod 33 drives the movable plate 36 to move upward along the sliding rod 34 to squeeze the spring 35, thereby driving the arc-shaped pressing plate 39 to move upwards, and then it is convenient to place the monolithic ceramic tubular capacitor 4 to be bent and formed in the accommodating groove 7, so that the two pins at one end of the monolithic ceramic tubular capacitor 4 pass through the capacitor pin groove 8 in sequence and extend to the outside, then, release the pull rod 33, and under the rebound force of the spring 35, the arc-shaped pressing plate 39 will be pushed downwards, so as to facilitate the top of the monolithic ceramic tubular capacitor 4 to be pressed and fixed, so that the two leads of the monolithic ceramic tubular capacitor 4 are bent and formed along the X-direction forming edge 9 of the capacitor lead, thereby realizing the X-direction forming of the monolithic ceramic tubular capacitor 4, secondly, by bending and forming the two leads of the monolithic ceramic tubular capacitor 4 along the Y-direction forming edge 10 of the capacitor lead, the Y-direction forming of the monolithic ceramic tubular capacitor 4 is realized, and finally, the pull rod 33 is pulled upwards, the capacitor is taken out, and the forming is completed.
[0026] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0027] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0028] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A monolithic ceramic tubular capacitor forming tool, comprising a handle (1), characterized in that: One end of the handle (1) is fixedly connected to a mounting block (2), a receiving groove (7) is provided on one side of the top of the mounting block (2), capacitor pin grooves (8) are symmetrically provided on both ends of the top side of the mounting block (2) close to the receiving groove (7), one end of the mounting block (2) away from the handle (1) is fixedly connected to a semicircular fixing block (5), a protrusion (6) is fixedly connected to the top of the semicircular fixing block (5), a monolithic ceramic tubular capacitor (4) is provided inside the receiving groove (7), and a fixing clamping mechanism (3) is provided on the top of the mounting block (2) located at the receiving groove (7).
2. The monolithic ceramic tubular capacitor forming tool according to claim 1, characterized in that: The fixed clamping mechanism (3) comprises a U-shaped mounting frame (31) fixedly connected to the top of the mounting block (2), a pull rod (33) is inserted in the middle of the top of the U-shaped mounting frame (31), the pull rod (33) passes through the top of the U-shaped mounting frame (31) and extends to one end of the bottom and is fixedly connected to a movable plate (36), sliding rods (34) are symmetrically fixedly connected to the top of the inner cavity of the U-shaped mounting frame (31) on both sides, the movable plate (36) is movably sleeved on one end of the sliding rod (34), and the sliding rod (34) passes through the movable plate (36) and extends to one end of the bottom and is fixedly connected to a limiting sleeve (38), the sliding rod (34) is located between the U-shaped mounting frame (31) and the movable plate (36) and is sleeved with a spring (35) on the outer wall, and the middle of the bottom of the movable plate (36) is fixedly connected to an arc-shaped clamping plate (39) through a connecting column.
3. The monolithic ceramic tubular capacitor forming tool according to claim 1, characterized in that: The mounting block (2) is symmetrically provided with capacitor lead X-direction forming edges (9) on one side close to the receiving groove (7), and the capacitor lead Y-direction forming edges (10) are symmetrically provided on both sides of the protrusion (6).
4. The monolithic ceramic tubular capacitor forming tool according to claim 2, characterized in that: The inner walls of both sides of the U-shaped mounting frame (31) are symmetrically provided with sliding grooves (32), and the two sides of the movable plate (36) are symmetrically fixedly connected with sliding blocks (37), and the sliding blocks (37) and the sliding grooves (32) form a sliding connection structure.
5. The monolithic ceramic tubular capacitor forming tool according to claim 2, characterized in that: The receiving groove (7) is an arc-shaped groove and is compatible with the monolithic ceramic tubular capacitor (4), and the arc-shaped pressing plate (39) is compatible with the monolithic ceramic tubular capacitor (4).
6. The monolithic ceramic tubular capacitor forming tool according to claim 1, characterized in that: A scale line (11) is provided on the outer side of the top of the semicircular fixing block (5) along the center point.