A tool for maintaining the temperature of acid solution in an acidifier during a pause in acid addition
By designing an automatic circulation acid liquid system for lead-acid battery acid replenishing machine, the problem of acid temperature rising during rest is solved, the automatic reflux circulation of acid liquid is realized, the demand for manual operation and resource waste is reduced, and the efficiency of the acid replenishing process is improved.
Patent Information
- Application Number
- CN202420606061.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-03-27
AI Technical Summary
During the production process of lead-acid battery, due to the increase in acid temperature during the rest period, workers need to manually export the residual acid liquid, which increases labor intensity and causes waste of resources.
A tool for maintaining the temperature of the acid solution in the acid-adding machine during the suspension of acid addition is designed. By setting a circulating acid barrel and an acid conduit in the acid addition machine, the automatic reflux circulation of the acid-adding liquid is realized to maintain the acid temperature stable.
This tooling effectively reduces the time spent on manually deriving residual acid, avoids resource waste, and improves the working efficiency of the acid addition process.
Smart Images

Figure CN222749672U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of lead-acid batteries, and particularly relates to a tool used for maintaining the temperature of acid liquid in an acid adding machine during an acid adding pause period. Background Art
[0002] In the production process of lead-acid batteries, there is a process of adding sulfuric acid to the battery. Due to process requirements (sulfuric acid is injected into the battery, acid-base chemistry will occur between the sulfuric acid and the plates, generating a large amount of heat, causing the battery to heat up sharply, affecting the battery charging effect), the added sulfuric acid is frozen acid liquid, and the acid temperature needs to be controlled below zero degrees, which requires strict control of the acid temperature change during the acid injection process. At present, during the rest period of the battery acid injection process (stopping for more than 0.5 hours), in order to prevent the acid temperature from rising, the operation requires that the sulfuric acid in the sleeve and casing of the acid injection mechanism needs to be manually drained, the sulfuric acid is collected in a container, and then put back into the frozen acid barrel. This process will increase the labor intensity of the workers, and the acid temperature will also increase, resulting in a waste of resources.
[0003] Patent document CN210778800U discloses a battery acid adding system, including multiple acid adding machines and an acid storage barrel for providing low-temperature acid to the acid adding machines, the acid adding machines have an acid adding cup and a metering cup for measuring the acid and adding the measured acid to the acid adding cup, the outside of the metering cup is provided with an overflow cup for receiving the acid overflowing from the metering cup, the acid storage barrel has an acid adding pipe for adding low-temperature acid to the metering cup of each acid adding machine, and the overflow cup has an acid return pipe for returning the overflow acid to the acid storage barrel. The system can realize the acid adding work of multiple batteries at the same time, but the residual acid is easy to remain in the acid adding pipe of the device, resulting in that the temperature of the newly added acid cannot be maintained within the preset temperature range.
[0004] Patent document CN206116509U discloses an acid supply device for multiple acid adding machines for storage batteries, including an acid supply device, a series of acid adding machines for adding acid to batteries, the acid supply device including an acid supply pipeline for supplying acid to the series of acid adding machines, the acid adding machine including a solenoid valve, a controller for controlling the opening or closing of the battery valve, and an acid return device, the solenoid valve being arranged on the acid supply pipeline, the acid return device including an acid return pipeline, a solenoid valve and a diaphragm pump arranged on the acid return pipeline, and the acid return pipeline being connected to the acid supply device. The acid supply device for multiple acid adding machines for storage batteries of the utility model has a simple structure, can ensure the consistency of acid adding temperature and acid adding density of each battery, and thus improve the consistency of the product. Utility Model Content
[0005] The utility model aims at the problems existing in the prior art and provides a tool for maintaining the temperature of acid solution in an acid adding machine during an acid adding pause. The tool can realize the automatic return of the remaining sulfuric acid in the casing to the circulating acid solution, thereby improving the working efficiency of acid adding.
[0006] In order to achieve the purpose of the utility model, a tool is provided for maintaining the temperature of acid solution in an acid adding machine during a pause in acid adding, wherein the acid adding machine comprises a circulating acid barrel for storing acid solution, the acid adding machine adds the acid solution in the circulating acid barrel into a battery through an acid pot, the bottom surface of the acid pot has an acid adding port for communicating with an acid injection hole on the top surface of the battery during acid adding, the tool comprises a cavity for accommodating the acid solution, the top surface of the cavity has an acid inlet for communicating with the acid adding port of the acid pot, the side wall of the cavity is also provided with an acid outlet, and the acid outlet is provided with an acid conduit for reflux the acid solution to the circulating acid barrel.
[0007] Specifically, the chamber is modified from a battery shell of the same model as the battery to be added with acid, and the battery shell includes a sealed trough body and a trough cover, the inner cavity of the trough body is divided into a plurality of single cells by a partition plate, each partition plate is provided with a connecting hole for the acid to flow through, and the side wall of the trough body is provided with the acid outlet; the acid injection hole on the top surface of the trough cover serves as the acid inlet.
[0008] Specifically, the slot cover has a rubber slot for installing the terminal, and the rubber slot is provided with a pole cap for preventing dust and acid leakage.
[0009] Specifically, the communicating holes on each partition plate extend from the bottom surface of the inner cavity of the tank body to the top of the partition plate, and the width of the communicating holes on the partition plate is 5 to 15 mm.
[0010] Specifically, the acid-conducting tube is provided with a regulating switch for controlling the opening and closing of the acid-conducting tube, so as to start and stop the acid liquid reflux circulation.
[0011] Specifically, the diameter of the acid outlet and the inner diameter of the acid-conducting tube are 4 to 8 mm; the height of the acid outlet is 5 to 12 mm from the bottom surface of the tank body.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] The top-down arrangement facilitates automatic reflux of the acid liquid, and the same type of chamber as the battery slot is provided to facilitate the rapid arrangement of each battery cell, thereby improving the efficiency of acid injection. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 A schematic diagram of the structure of a tooling for maintaining the temperature of the acid solution in the acid dosing machine during the acid dosing pause period provided in this embodiment;
[0015] Figure 2 A schematic diagram of the internal structure of the chamber provided in this embodiment;
[0016] Figure 3 A schematic diagram of the structure of the battery case provided in this embodiment;
[0017] In the figure, 1. acid injection mechanism; 2. acid injection plate; 3. acid pot; 4. container cavity; 5. acid outlet; 6. acid guide tube; 7. regulating switch; 8. circulating acid barrel; 9. partition plate. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model will be clearly and completely described below in combination with the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the present invention, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] In order to achieve the process requirement of controlling the acid temperature during the acid addition process, this embodiment provides a tool for maintaining the acid solution temperature in the acid addition machine during the acid addition pause period. The tool can effectively reduce the time and labor of manually extracting the residual acid, while also avoiding waste of resources.
[0020] like Figure 1 As shown, the acid adding machine proposed in this embodiment includes a circulating acid barrel 8 for storing acid liquid, an acid injection mechanism 1 for withdrawing the acid liquid from the circulating acid barrel 8 after cooling, an acid pot 3 for acid injection, and an acid injection plate 2 for fixing the acid pot while preventing acid leakage and corrosion of the equipment below.
[0021] The tooling for placing the battery includes a cavity 4 for containing acid liquid. The top surface of the cavity 4 has an acid inlet that is connected to the acid filling port of the acid pot 3. The side wall of the cavity 4 is also provided with an acid outlet 5. The acid outlet 5 is provided with an acid guide pipe 6 for returning the acid liquid to the circulating acid barrel 8.
[0022] More specifically Figure 2 and Figure 3 As shown, the chamber 4 is modified from a battery shell of the same model as the battery to be added with acid, and the battery shell includes a sealed trough body and a trough cover. The inner cavity of the trough body is divided into a plurality of single cells by a partition plate 9, and each partition plate 9 is provided with a connecting hole for the acid to flow through. The connecting hole on each partition plate 9 extends from the bottom surface of the inner cavity of the trough body to the top of the partition plate 9. The width of the connecting hole on the partition plate 9 in this embodiment is 10 mm, and an acid outlet 5 is provided on the side wall of the trough body; the acid injection hole on the top surface of the trough cover serves as an acid inlet.
[0023] In addition, the slot cover has a rubber groove for installing the terminal, and the rubber groove is provided with a pole cap, thereby ensuring that there is no acid leakage and no dust ingress during the acid injection process.
[0024] The diameter of the acid-conducting tube 6 provided in this embodiment is 6 mm, and the height of the acid outlet 5 from the bottom of the tank is 10 mm.
[0025] The specific usage is as follows: fix the cavity and the acid pot, insert the acid guide tube into the circulating acid barrel, then start the acid injection mechanism to inject the acid in the circulating acid barrel into the cavity, and finally perform subsequent work according to the traditional operation process.
Claims
1. A tool for maintaining the temperature of acid solution in an acid adding machine during a pause in acid adding, wherein the acid adding machine comprises a circulating acid barrel for storing acid solution, and the acid adding machine adds the acid solution in the circulating acid barrel into a storage battery through an acid pot, and the bottom surface of the acid pot has an acid adding port for communicating with an acid injection hole on the top surface of the storage battery during acid adding, characterized in that: The tooling includes a cavity for accommodating acid liquid, the top surface of the cavity is provided with an acid inlet that is connected to the acid adding port of the acid pot, the side wall of the cavity is also provided with an acid outlet, and the acid outlet is provided with an acid guide pipe for returning the acid liquid to the circulating acid barrel.
2. The tooling for maintaining the temperature of the acid solution in the acidifier during the acid addition pause according to claim 1, characterized in that: The containing cavity is modified from a battery shell of the same model as the storage battery to be added with acid, and the battery shell includes a sealed trough body and a trough cover, the inner cavity of the trough body is divided into a plurality of single cells by a partition plate, each partition plate is provided with a connecting hole for the acid to flow through, and the side wall of the trough body is provided with the acid outlet; the acid injection hole on the top surface of the trough cover serves as the acid inlet.
3. The tooling for maintaining the temperature of the acid solution in the acidifier during the acid addition pause according to claim 2, characterized in that: The slot cover is provided with a glue slot for installing the terminal, and a pole cap is provided at the glue slot.
4. The tooling for maintaining the temperature of the acid solution in the acid adding machine during the acid adding pause period according to claim 2, characterized in that: The communicating holes on each partition plate extend from the bottom surface of the inner cavity of the tank body to the top of the partition plate, and the width of the communicating holes on the partition plate is 5 to 15 mm.
5. The tooling for maintaining the temperature of the acid solution in the acid adding machine during the acid adding pause period according to claim 2, characterized in that: The acid conduction tube is provided with an adjustment switch for controlling the opening and closing of the acid conduction tube.
6. The tooling for maintaining the temperature of the acid solution in the acid adding machine during the acid adding pause period according to claim 2, characterized in that: The diameter of the acid outlet and the inner diameter of the acid-conducting tube are 4 to 8 mm; the height of the acid outlet is 5 to 12 mm from the bottom surface of the tank body.
Citation Information
Patent Citations
Many acidification machines on battery supply sour device
CN206116509U
Acid adding system for storage battery
CN210778800U