A quick-connect tool for cable production
By designing cable production fast docking tooling, and using the clamping connection between metal joints and cable conductors, the problem of slow solder docking speed and harmful to the environment and personnel is solved, and fast, efficient and firm connection of cable docking is achieved.
Patent Information
- Application Number
- CN202420858980.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-04-23
AI Technical Summary
During the existing cable production process, solder docking speed is slow, docking efficiency is low, and there are potential harms to the surrounding air environment and the body of the operator.
Design a cable production quick docking tool, including tool base, side support ribs, top support plate, pneumatic cylinder, piston rod and pressing block, and achieve quick docking by clamping and connecting the metal joint with the cable conductor.
It realizes fast and efficient cable docking, avoids the harm to air and operators during welding, and ensures that the cable connection after docking is firm.
Smart Images
Figure CN222749856U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable production, in particular to a quick-jointing tool for cable production. Background Art
[0002] Wire and cable manufacturing is the process of combining metal conductors, typically copper or aluminum, with insulating materials to create a product that can be used to transmit power or data. The process involves several key steps: Conductor manufacturing: The metal rod or wire is passed through a series of drawing dies to reduce it to the desired diameter. Insulation: A thermoplastic or thermoset material such as polyvinyl chloride (PVC), polyethylene (PE), or cross-linked polyethylene (XLPE) is extruded onto the conductor. Jacketing: A protective layer is applied over the insulation to provide additional durability and mechanical strength to the cable. Shielding: A layer of metal foil or woven wire mesh is placed over the jacketing layer to reduce signal loss and interference. Forming: A connector or terminal is applied to the end of the cable in preparation for connection to a device or other component. Testing: The cable is inspected to ensure it meets applicable standards and specifications. Wire and cable are used in a wide range of industrial, commercial, and residential applications, including construction sites, telecommunications systems, and home electricity.
[0003] During the production process of cables, it is necessary to connect cables with cables, cables with equipment, or cables with cables on equipment. At present, the connection of cables is mainly done by soldering, which has a slow speed and low efficiency. In addition, soldering can easily affect the surrounding air environment and cause physical damage to operators. Therefore, a quick connection tool for cable production is provided. Utility Model Content
[0004] In view of this, the purpose of the utility model is to provide a quick-connection tool for cable production to solve the problem of connecting cables with cables, cables with equipment, or cables with cables on equipment during the production process. At present, the cables are mainly connected by soldering, which has a slow speed and low efficiency. In addition, soldering can easily affect the surrounding air environment and cause damage to the operator's body. Therefore, a technical problem of providing a quick-connection tool for cable production is solved.
[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions:
[0006] A cable production quick docking tool, comprising a tool base, the tool base is placed on a table, the top of the tool base is fixed with a side support rib plate upright on the top surface of the tool base, the top of the side support rib plate is fixed with a top support plate, the top of the top support plate is fixed with a pneumatic cylinder, the pneumatic cylinder has a piston rod extending downward, and the bottom end of the piston rod is fixed with a pressing block;
[0007] The two cables that need to be connected are placed on the top surface of the tooling base. A metal joint is provided on the top of one of the cables placed on the top surface of the tooling base, and the cable conductor is exposed at the top of the other cable. The top surface of the tooling base is pressed downward by pressing the pressing block to compress and deform the metal joint and clamp the cable conductor at the top of the other cable.
[0008] As a preferred technical solution of the utility model, two positioning clips are fixed to the top of the tooling base, and the two positioning clips are respectively arranged on the front and rear sides of the metal joint.
[0009] As a preferred technical solution of the utility model, the pressing block is configured as a square block, the bottom surface of the pressing block is a plane, an arc-shaped forming groove is provided in the middle of the bottom surface of the pressing block, and the surface of the forming groove is a smooth curved surface.
[0010] The beneficial effects of the utility model are:
[0011] The utility model places two cables that need to be butt-jointed on the top surface of a tooling base, a metal joint is provided on the top of one of the cables placed on the top surface of the tooling base, and the cable conductor is exposed at the top of the other cable. The top surface of the tooling base is pressed downward by a pressing block to compress the metal joint and deform it, and clamp the cable conductor at the top of the other cable to achieve rapid butt-jointing. This method has high butt-jointing efficiency and does not require welding. The two cables are firmly connected after butt-jointing, and the surrounding air is not affected during the butt-joining process, and no impact is caused on the operator's body.
[0012] The utility model provides a positioning clamp at the top of the tooling base, and the positioning clamp can be used to quickly position and fix the metal joint at the top of the cable to be connected. The positioning efficiency is high and the positioning is accurate, and the operator can be assisted to complete the connection more quickly. After the metal joint is fixed, the user puts the cable conductor at the top of another cable into the metal joint and starts the pressing block to descend downward. The pressing block quickly descends and then quickly rises back to its position, so that the connection between the two cables is quickly clamped, and quick connection is achieved.
[0013] The utility model provides a cable pressing ring on the top of the tooling base. The cable pressing ring is an open circular ring structure, which is convenient for cable installation and positioning and is connected to the top of the tooling base. Of course, the cable pressing ring is only used to assist the operator in fixing the cable position. In actual use, the operator can choose whether to use the cable pressing ring to place the cable as needed. When the cable pressing ring is not needed to fix the cable position, the operator only needs to remove the cable from the cable pressing ring.
[0014] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and will be apparent to those skilled in the art based on the following examination and research, or can be taught from the practice of the present invention to some extent. The objectives and other advantages of the present invention can be achieved and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The left side structure diagram of the utility model of the quick connection tooling for cable production Figure 1 ;
[0016] Figure 2 The left side structure diagram of the utility model of the quick connection tooling for cable production Figure 2 ;
[0017] Figure 3 This is a front structural schematic diagram of the utility model of the cable production quick connection tooling;
[0018] Figure 4 This is a schematic diagram of the structure of the utility model connecting the cable metal joint with the cable conductor;
[0019] In the figure: tooling base 1, side support ribs 2, top support plate 3, pneumatic cylinder 4, guide rod 5, pressing block 6, forming groove 7, clearance groove 8, metal joint 9, positioning clamp 11, piston rod 12, cable pressure ring 13, cable conductor 14. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0021] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0023] In the above description of the utility model, it should be noted that the terms "one side", "the other side", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0024] In addition, the term "same" does not mean that the parts must be absolutely the same, but slight differences are allowed. The term "vertical" only means that the positional relationship between the parts is more vertical than "parallel", and does not mean that the structure must be completely vertical, but can be slightly tilted.
[0025] Embodiment 1
[0026] See also Figure 1-4 , which is a technical solution provided by the utility model: a cable production quick docking tool, including a tool base 1, the tool base 1 is placed on a desktop, the top of the tool base 1 is fixed with a side support rib 2 upright on the top surface of the tool base 1, the top of the side support rib 2 is fixed with a top support plate 3, the top of the top support plate 3 is fixed with a pneumatic cylinder 4, the pneumatic cylinder 4 extends downward with a piston rod 12, and the bottom end of the piston rod 12 is fixed with a pressing block 6;
[0027] The two cables that need to be connected are placed on the top surface of the tooling base 1. A metal joint 9 is set on the top of one of the cables placed on the top surface of the tooling base 1, and the cable conductor 14 is exposed at the top of the other cable. The top surface of the tooling base 1 is pressed downward by pressing the pressing block 6 to compress and deform the metal joint 9 and clamp the cable conductor 14 at the top of the other cable.
[0028] Specifically, the utility model places two cables that need to be connected on the top surface of the tooling base 1, and a metal joint 9 is provided on the top of one of the cables placed on the top surface of the tooling base 1, and the cable conductor 14 is exposed at the top of the other cable. The pressing block 6 is pressed downward to press the top surface of the tooling base 1, so that the metal joint 9 is compressed and deformed and the cable conductor 14 at the top of the other cable is clamped to achieve rapid connection. This method has high connection efficiency and does not require welding. The two cables are firmly connected after connection, and the connection process will not affect the surrounding air and will not cause any impact on the operator's body.
[0029] Two positioning clips 11 are fixed to the top of the tooling base 1 , and the two positioning clips 11 are respectively arranged at the front and rear sides of the metal joint 9 .
[0030] Specifically, the utility model is provided with a positioning clamp 11 at the top of the tooling base 1, and the positioning clamp 11 can be used to quickly position and fix the metal connector 9 at the top of the cable to be connected. The positioning efficiency is high and the positioning is accurate, which can assist the operator to complete the connection more quickly. After the metal connector 9 is fixed, the user puts the cable conductor 14 at the top of another cable into the metal connector 9, and starts the pressing block 6 to drop downward. The pressing block 6 quickly drops downward and then quickly rises back to its position, so that the connection between the two cables is quickly clamped to achieve quick connection.
[0031] The pressing block 6 is configured as a square block, the bottom surface of the pressing block 6 is a plane, an arc-shaped forming groove 7 is provided in the middle of the bottom surface of the pressing block 6, and the surface of the forming groove 7 is a smooth curved surface. The forming groove 7 is used to guide the bending of the metal joint 9, so that during the bending process of the metal joint 9, the top end of the metal joint 9 can be inserted into the cable conductor 14 at the top end of the cable to achieve a firm docking.
[0032] The front and rear sides of the forming groove of the pressing block 6 are provided with clearance grooves 8 , which correspond to the contour of the positioning clip 11 to avoid movement interference.
[0033] The top surface of the top support plate 3 is provided with a plurality of through circular holes, and the top surface of the pressing block 6 is provided with a plurality of guide rods 5 upright on the top surface of the pressing block 6. The guide rods 5 pass through the circular holes of the top support plate 3 and extend toward the top surface of the top support plate 3, providing guidance for the lifting and lowering movement of the pressing block 6, so that the lifting and lowering movement of the pressing block 6 is smoother.
[0034] A cable pressure ring 13 is arranged at the top of the tooling base 1 near the left and right sides of the tooling base 1. The cable pressure ring 13 is an open circular ring structure. Specifically, the utility model is provided with a cable pressure ring 13 at the top of the tooling base 1. The cable pressure ring 13 is an open circular ring structure, which is convenient for the cable installation and positioning to be connected to the top of the tooling base 1. Of course, the cable pressure ring 13 is only used to assist the operator in fixing the cable position. In actual use, the operator can choose whether to use the cable pressure ring 13 to place the cable according to needs. When the cable pressure ring 13 is not needed to fix the cable position, the operator only needs to prevent the cable from being stuck in the cable pressure ring 13.
[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A cable production quick connection tool, comprising a tool base (1), characterized in that: The tooling base (1) is placed on a table, the top of the tooling base (1) is fixedly provided with a side support rib (2) vertically standing on the top surface of the tooling base (1), the top of the side support rib (2) is fixed with a top support plate (3), the top of the top support plate (3) is fixedly installed with a pneumatic cylinder (4), the pneumatic cylinder (4) has a piston rod (12) extending downward, and the bottom end of the piston rod (12) is fixed with a pressing block (6); Two cables to be butt-jointed are placed on the top surface of the tooling base (1); a metal joint (9) is provided at the top of one of the cables placed on the top surface of the tooling base (1); the cable conductor (14) is exposed at the top of the other cable; the top surface of the tooling base (1) is pressed downward by pressing the pressing block (6), thereby pressing the metal joint (9) to deform and clamp the cable conductor (14) at the top of the other cable.
2. A cable production quick connection tool according to claim 1, characterized in that: Two positioning clips (11) are fixed to the top of the tooling base (1), and the two positioning clips (11) are respectively arranged on the front and rear sides of the metal joint (9).
3. A cable production quick connection tool according to claim 1, characterized in that: The pressing block (6) is configured as a square block, the bottom surface of the pressing block (6) is a plane, an arc-shaped forming groove (7) is provided in the middle of the bottom surface of the pressing block (6), and the surface of the forming groove (7) is a smooth curved surface.
4. A cable production quick connection tool according to claim 3, characterized in that: The pressing block (6) has clearance grooves (8) on both sides of the front and rear of the forming groove, and the clearance grooves (8) correspond to the contour of the positioning clip (11).
5. The cable production quick connection tool according to claim 1, characterized in that: The top surface of the top support plate (3) is provided with a plurality of through circular holes, and the top surface of the pressing block (6) is provided with a plurality of guide rods (5) erected on the top surface of the pressing block (6), and the guide rods (5) penetrate the circular holes of the top support plate (3) and extend toward the top surface of the top support plate (3).
6. A cable production quick connection tool according to claim 5, characterized in that: A cable pressure ring (13) is arranged at the top of the tooling base (1) near the left and right sides of the tooling base (1), and the cable pressure ring (13) is an open circular ring structure.