A motor with a flexible cable

By designing a structure with flexible cables in the socket door motor, using connectors, guide tubes and cable assemblies, combined with components such as pulleys and elastic strips, the problem of motor wiring harnesses being easily broken during rotational movement is solved, achieving stronger connection strength and longer service life.

CN222750252UActive Publication Date: 2025-04-11BUEHLER MOTOR (ZHUHAI) CO LTD
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Patent Information

Application Number
CN202421506060.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-11
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The motor wiring harness of the existing sling door motor is prone to break during rotational movement, resulting in insufficient connection strength at the connection terminals, and it is impossible to effectively prevent the torque transmitted from the twisting of the wiring harness to cause breakage.

Method used

Design a motor with flexible cables, set connectors, guide tubes and cable assemblies at the cable interface, and use components such as pulleys and elastic strips to ensure that the transverse cross-sectional area of ​​the signal line and power line is 0.4-0.6 square mm, enhance the connection strength, and monitor the tension of the cable through the tension sensor.

Benefits of technology

It effectively prevents frequent bending and breaking of the cable during rotational movement, enhances the connection strength of the connection terminal, avoids breakage caused by torsion transmitted torque, and extends the service life of the socket door motor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a motor with a flexible cable, including a cable interface located at the rear end of the top surface of the casing, the cable interface faces the output shaft and is parallel to the casing, and also includes: a connector, a guide tube and a cable assembly, the connector is arranged at the rear end of the top surface of the casing, and the cable interface is located at the front side of the connector; two guide tubes are arranged at the cable interface, and the guide tubes are parallel to the casing. The cable assembly is led out from the connector and the guide tube, which is conducive to dredging and planning the range of activities of the cable assembly, and is conducive to preventing the cable from being frequently bent and broken. At the same time, the cross-section of the signal line and the power line is set at 0.4~0.6 square millimeters to ensure the connection strength at the connection terminal, and will not be broken due to the torsion transmitted by the twisting of the harness. At the same time, the wire diameter of the power harness is reduced to increase the signal line to leave the motor internal connection space, which is conducive to preventing the cable assembly from being pulled during the activity and increasing the life of the plug door motor.
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Description

Technical Field

[0001] The utility model relates to the technical field of motor cables, in particular to a motor with a flexible cable. Background Art

[0002] The plug door motor is usually composed of a motor body, a reducer, a transmission constraint mechanism, etc. Among them, the motor body is responsible for rotation, and the speed is reduced and the torque is increased through the reducer, and the transmission constraint mechanism transmits the rotation force to the plug door. Since the door mechanism needs to perform a plug-pull action, the disadvantage of existing products is that since the motor performs a certain angle of rotation and reciprocating motion, the corresponding motor harness also needs to move with the motor, which will cause the cable to break easily. Utility Model Content

[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a motor with a flexible cable, which is conducive to planning the range of activities of the cable assembly, preventing the cable from being frequently bent and broken, ensuring the connection strength at the connection terminal, and preventing the cable assembly from being broken due to the torsion transmitted by the twisting of the harness. At the same time, it is conducive to preventing the cable assembly from being strained during activities, and is conducive to increasing the life of the plug door motor.

[0004] A motor with a flexible cable according to an embodiment of the utility model comprises:

[0005] A cable interface located at the rear end of the top surface of the casing, the cable interface faces the output shaft and is parallel to the casing, and includes: a connector, a guide tube and a cable assembly, the connector is arranged at the rear end of the top surface of the casing, and the cable interface is located at the front side of the connector; two guide tubes are arranged at the cable interface, and the guide tubes are parallel to the casing; the first end of the cable assembly is located inside the casing and electrically connected to the motor control end, the second end of the cable assembly extends from the connector and passes through the guide tube, the cable assembly includes a signal line and a power line, and the transverse cross-sectional area of ​​the signal line and the power line is 0.4-0.6 square millimeters.

[0006] According to some embodiments of the utility model, the connector includes a guide assembly, the guide assembly includes a pulley and several sliding rods, the several sliding rods are respectively arranged on the left and right sides of the signal line and the left and right sides of the power line, the pulley is sleeved on the sliding rod, and the cable assembly and the pulley are in contact with each other.

[0007] According to some embodiments of the present invention, the transverse cross-sectional area of ​​the signal line and the power line is 0.5 square millimeters.

[0008] According to some embodiments of the utility model, the connector also includes a reset assembly, which includes a guide rod, a fixed pulley, a movable pulley and an elastic strip, the four guide rods are arranged at the upper and lower ends inside the connector, the movable pulley and the fixed pulley are respectively sleeved on different guide rods, the elastic strip is sleeved on the movable pulley and the fixed pulley, and the cable assembly passes through the middle of the elastic strips at the left and right ends and contacts with the elastic strips.

[0009] According to some embodiments of the present invention, the elastic strip is made of natural rubber or synthetic rubber.

[0010] According to some embodiments of the present invention, the movable pulley is arranged on the guide rod close to the cable assembly, and the fixed pulley is arranged on the guide rod far away from the cable assembly.

[0011] According to some embodiments of the present invention, the connector further includes a tension sensor for determining the tension of the cable assembly.

[0012] According to some embodiments of the present utility model, the tension sensor is arranged inside the connector, and the tension sensor is electrically connected to a control system.

[0013] According to some embodiments of the present invention, the guide tube is made of silicone.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] The utility model provides a motor with a flexible cable, and the cable assembly is led out from the connector and the guide tube, which is conducive to planning the activity range of the cable assembly and preventing the cable from being frequently bent and broken. At the same time, the cross-section of the signal line and the power line is set at 0.4-0.6 square millimeters to ensure the connection strength at the connecting terminal, which will not be broken due to the torque transmitted by the twisting of the harness. At the same time, the wire diameter of the power harness is reduced to increase the signal line to reserve internal connection space for the motor, which is conducive to preventing the cable assembly from being strained during activity and increasing the life of the Sierra door motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0017] Figure 1 A schematic diagram of the structure of a motor with a flexible cable provided by the utility model;

[0018] Figure 2 for Figure 1 Top view of;

[0019] Figure 3 This is a structural schematic diagram of the connector provided by the utility model.

[0020] The markings in the figure are as follows:

[0021] Cable interface 100; housing 200; output shaft 300; connector 400, guide assembly 410, pulley 411, slide rod 412, reset assembly 420, guide rod 421, fixed pulley 422, movable pulley 423, elastic strip 424; guide tube 500; cable assembly 600, signal line 610, power line 620; tension sensor 700. DETAILED DESCRIPTION

[0022] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0023] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0024] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0025] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0026] Specifically, please refer to Figure 1-3 , the motor with a flexible cable specifically includes:

[0027] The cable interface 100 is located at the rear end of the top surface of the housing 200, the cable interface 100 faces the output shaft 300 and is parallel to the housing 200, and includes: a connector 400, a guide tube 500 and a cable assembly 600. The connector 400 is arranged at the rear end of the top surface of the housing 200, and the cable interface 100 is located at the front side of the connector 400; two guide tubes 500 are both arranged at the cable interface 100, and the guide tubes 500 are parallel to the housing 200; the first end of the cable assembly 600 is connected to the interior of the housing 200, the second end of the cable assembly 600 extends from the connector 400 and passes through the guide tube 500, and the cable assembly 600 includes a signal line 610 and a power line 620, and the transverse cross-sectional area of ​​the signal line 610 and the power line 620 is 0.4-0.6 square millimeters.

[0028] The utility model provides a motor with a flexible cable, in which the cable assembly 600 is led out from the connector 400 and the guide tube 500, which is conducive to planning the range of movement of the cable assembly 600 and preventing the cable from being frequently bent and broken. At the same time, the cross-section of the signal line 610 and the power line 620 is set at 0.4~0.6 square millimeters to ensure the connection strength at the connecting terminal, which will not be broken due to the torque transmitted by the twisting of the wire harness. At the same time, the wire diameter of the power line 620 bundle is reduced to increase the signal line 610 to reserve the internal connection space of the motor, which is conducive to preventing the cable assembly 600 from being strained during the activity and increasing the life of the Sierra door motor.

[0029] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings.

[0030] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.

[0031] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings. Example 1

[0032] Please refer to Figure 1-3, a motor with a flexible cable, comprising a cable interface 100 located at the rear end of the top surface of a housing 200, the cable interface 100 faces the output shaft 300 and is parallel to the housing 200, and also comprises: a connector 400, a guide tube 500 and a cable assembly 600, the connector 400 is arranged at the rear end of the top surface of the housing 200, and the cable interface 100 is located at the front side of the connector 400; two guide tubes 500 are both arranged at the cable interface 100, and the guide tubes 500 are parallel to the housing 200; a first end of the cable assembly 600 is located inside the housing 200 and is electrically connected to a motor control end, a second end of the cable assembly 600 extends from the connector 400 and passes through the guide tube 500, and the cable assembly 600 comprises a signal line 610 and a power line 620, and the transverse cross-sectional area of ​​the signal line 610 and the power line 620 is 0.5 square millimeters.

[0033] Through the above-mentioned structural design, the cable assembly 600 is led out from the connector 400 and the guide tube 500, which is conducive to planning the range of activities of the cable assembly 600 and preventing the cable assembly 600 from bending and breaking. At the same time, the cross-section of the signal line 610 and the power line 620 is set at 0.4~0.6 square millimeters to ensure the connection strength at the connecting terminal, which will not be broken due to the torque transmitted by the twisting of the wire harness. At the same time, the wire diameter of the power line 620 bundle is reduced to increase the signal line 610 to reserve the internal connection space of the motor, which is conducive to preventing the cable assembly 600 from being strained during activities and increasing the life of the Sierra door motor.

[0034] Specifically, the connector 400 includes a guide assembly 410, which includes a pulley 411 and several sliding bars 412. The several sliding bars 412 are respectively arranged on the left and right sides of the signal line 610 and the left and right sides of the power line 620. The pulley 411 is sleeved on the sliding bar 412, and the cable assembly 600 and the pulley 411 are in contact with each other.

[0035] Through the above structural design, a pulley 411 is mounted on the slide bar 412, which is used to guide the cable assembly 600 inside the connector 400. The slide bar 412 equipped with the pulley 411 is arranged on the left and right sides of the signal line 610 and the power line 620. When the signal line 610 and the power line 620 are repeatedly pulled, the pulleys 411 on the left and right sides assist in guiding, which helps to prevent the cable assembly 600 from getting stuck when the motor moves.

[0036] Specifically, the connector 400 also includes a reset assembly 420, which includes a guide rod 421, a fixed pulley 422, a movable pulley 423 and an elastic strip 424. The four guide rods 421 are arranged at the upper and lower ends inside the connector 400, the movable pulley 423 and the fixed pulley 422 are respectively mounted on different guide rods 421, the elastic strip 424 is mounted on the movable pulley 423 and the fixed pulley 422, and the cable assembly 600 passes through the middle of the elastic strips 424 at the left and right ends and contacts with the elastic strips 424.

[0037] Through the above structural design, the reset assembly 420 is used to reset the cable assembly 600. When the cable assembly 600 is pulled, the movable pulley 423 is driven, so that the elastic strip 424 and the passive pulley 423 are driven and tightened in a certain direction. When the cable assembly 600 is reset, the elastic strip 424 recovers elastically, causing the movable pulley 423 to rotate in the opposite direction, so that the cable assembly 600 returns to its original position. Example 2

[0038] The motor with a flexible cable provided in Example 1 is further optimized, specifically, as follows Figure 3 As shown, the elastic strip 424 is made of natural rubber or synthetic rubber.

[0039] By the above-mentioned structural design, in the present embodiment, the material of making elastic strip 424 is natural rubber, and natural rubber is made from the sap extracted from rubber tree through processing. This material has good flexibility and toughness, and is one of the main raw materials for making rubber band. The manufacturing process of natural rubber is relatively simple, and the production cost is relatively low. Meanwhile, the environmental protection and degradability of natural rubber are also generally recognized. Example 3

[0040] The motor with a flexible cable provided in embodiment 1 or 2 is further optimized, such as Figure 3 As shown, the movable pulley 423 is disposed on the guide rod 421 close to the cable assembly 600 , and the fixed pulley 422 is disposed on the guide rod 421 away from the cable assembly 600 .

[0041] Through the above structural design, the reset assembly 420 is used to reset the cable assembly 600. When the cable assembly 600 is pulled, the movable pulley 423 is driven, so that the elastic strip 424 and the passive pulley 423 are driven and tightened in a certain direction. When the cable assembly 600 is reset, the elastic strip 424 recovers elastically, causing the movable pulley 423 to rotate in the opposite direction, so that the cable assembly 600 returns to its original position.

[0042] Specifically, the connector 400 further includes a tension sensor 700 for determining the tension of the cable assembly 600 .

[0043] Specifically, the tension sensor 700 is disposed inside the connector 400 , and the tension sensor 700 is electrically connected to the control system.

[0044] Through the above structural design, the tension sensor 700 generally adopts the physical strain principle. When subjected to external force, it will cause the strain of the strain gauge inside the sensor to change, and these changes will be converted into electrical signal output through the sensor chip.

[0045] Specifically, the guide tube 500 is made of silicone.

[0046] Through the above structural design, the guide tube 500 is made of silicone, which can greatly reduce the probability of the guide tube 500 being damaged and increase the life of the guide tube 500.

[0047] The beneficial effects of the motor with a flexible cable provided by the utility model are as follows:

[0048] The cable assembly 600 is led out from the connector 400 and the guide tube 500, which is conducive to planning the range of movement of the cable assembly 600 and preventing the cable from being frequently bent and broken. At the same time, the cross-section of the signal line 610 and the power line 620 is set at 0.4~0.6 square millimeters to ensure the connection strength at the connecting terminal and prevent it from breaking due to the torque transmitted by the twisting of the wire harness. At the same time, the wire diameter of the power line 620 bundle is reduced to increase the signal line 610 to reserve internal connection space for the motor, which is conducive to preventing the cable assembly 600 from being strained during activity and increasing the life of the Sierra door motor.

[0049] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0050] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A motor with a flexible cable, comprising a cable interface (100) located at a rear end of a top surface of a housing (200), the cable interface (100) facing an output shaft (300) and parallel to the housing (200), characterized in that: Also includes: A connector (400), the connector (400) being arranged at a rear end of a top surface of the housing (200), and the cable interface (100) being located at a front side of the connector (400); Guide tubes (500), two guide tubes (500) are arranged at the cable interface (100), and the guide tubes (500) are parallel to the housing (200); A cable assembly (600), wherein a first end of the cable assembly (600) is located inside the housing (200) and is electrically connected to a motor control end, and a second end of the cable assembly (600) extends from the connector (400) and passes through the guide tube (500). The cable assembly (600) comprises a signal line (610) and a power line (620), and a transverse cross-sectional area of ​​the signal line (610) and the power line (620) is 0.4-0.6 square millimeters.

2. The motor with a flexible cable according to claim 1, characterized in that The connector (400) comprises a guide assembly (410), the guide assembly (410) comprises a pulley (411) and a plurality of slide bars (412), the plurality of slide bars (412) being respectively arranged on the left and right sides of the signal line (610) and the left and right sides of the power line (620), the pulley (411) being sleeved on the slide bar (412), and the cable assembly (600) and the pulley (411) being in contact with each other.

3. The motor with a flexible cable according to claim 1, characterized in that: The transverse cross-sectional area of ​​the signal line (610) and the power line (620) is 0.5 square millimeters.

4. The motor with a flexible cable according to claim 1, characterized in that The connector (400) further comprises a reset assembly (420), the reset assembly (420) comprising a guide rod (421), a fixed pulley (422), a movable pulley (423) and an elastic strip (424), the four guide rods (421) being arranged at the upper and lower ends inside the connector (400), the movable pulley (423) and the fixed pulley (422) being respectively sleeved on different guide rods (421), the elastic strip (424) being sleeved on the movable pulley (423) and the fixed pulley (422), and the cable assembly (600) passing through the middle of the elastic strips (424) at the left and right ends and contacting the elastic strips (424).

5. The motor with a flexible cable according to claim 4, characterized in that The elastic strip (424) is made of natural rubber or synthetic rubber.

6. The motor with a flexible cable according to claim 5, characterized in that The movable pulley (423) is arranged on the guide rod (421) close to the cable assembly (600), and the fixed pulley (422) is arranged on the guide rod (421) far from the cable assembly (600).

7. The motor with a flexible cable according to claim 1, characterized in that The connector (400) further comprises a tension sensor (700) for determining the tension magnitude of the cable assembly (600).

8. The motor with a flexible cable according to claim 7, characterized in that The tension sensor (700) is arranged inside the connector (400), and the tension sensor (700) is electrically connected to a control system.

9. The motor with a flexible cable according to claim 8, characterized in that The guide tube (500) is made of silicone.