Multi-purpose vehicle
By adopting the design of an all-in-one control module and tilt connector in the controller assembly of a multi-function vehicle, the problems of many wire harnesses, large space and high cost are solved, and space saving and production efficiency are improved.
Patent Information
- Application Number
- CN202420938399.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The controllers of existing multi-function vehicles have many internal wiring harnesses, occupy a large space and have high production costs.
A multi-function vehicle is designed with a combination of an all-in-one control module and a tilt connector, reducing the use and space of the wiring harness and improving productivity.
The controller assembly is used to save space on multi-function vehicles, improve the integrated design of the entire vehicle, and reduce production costs.
Smart Images

Figure CN222750675U_ABST
Abstract
Description
[Technical field]
[0001] The present application relates to the technical field of outdoor equipment, and in particular to a multi-functional vehicle. [Background Technology]
[0002] The controller of a multi-functional vehicle is often used as an important part to control the operation of equipment. The existing controller has a single structure and is not well designed to match other components of the vehicle, making the overall structure of the controller larger and occupying a larger space, which does not conform to the integrated design concept.
[0003] In view of this, it is necessary to provide a multi-functional vehicle to overcome the defects of the prior art. [Contents of the utility model]
[0004] In view of the deficiencies in the prior art, the purpose of this application is to provide a multi-functional vehicle that can solve the problems of a large number of wiring harnesses inside the controller, a large occupied space and high production costs.
[0005] The technical solution adopted by the present application to solve the existing technical problems is: a multifunctional vehicle, comprising:
[0006] A main frame, wherein the main frame is provided with:
[0007] A power output assembly configured to output power to perform outdoor work;
[0008] A walking assembly, configured to support the multifunctional vehicle to walk along a first straight line direction on a working surface;
[0009] a power supply device configured to supply power to the multi-purpose vehicle;
[0010] A controller assembly, located at a different horizontal plane from the power output assembly, the controller assembly being configured to control the multi-purpose vehicle to perform outdoor operations, the controller assembly comprising a housing and an all-in-one control module located in the housing;
[0011] The side of the housing close to the power output assembly includes a first end, a second end, and a connecting portion connected between the first end and the second end, and the connecting portion is provided with a plurality of first connectors for connecting the power output assembly and the all-in-one control module, and the first connector is in an angle relationship with the first straight line direction;
[0012] The projections of the first end and the second end in the vertical direction do not overlap, so that the first projection plane of the connecting part in the vertical direction and the second projection plane of the connecting part in the horizontal direction and the connecting part jointly form an accommodating space that at least accommodates part of the first connector.
[0013] A further improvement is that the length of the portion of the first connector located outside the housing in the first straight line direction is greater than or equal to 30 mm and less than or equal to 32 mm.
[0014] A further improvement is that the length of the portion of the first connector located outside the housing in the first straight line direction is greater than or equal to 23 mm and less than or equal to 26 mm.
[0015] A further improvement is that the overall length of the first connector is greater than or equal to 86 mm and less than or equal to 91 mm.
[0016] A further improvement is that in the first straight line direction, the power output component is a power output motor, and the distance between the first connector and the power output motor is greater than or equal to 40 mm and less than or equal to 130 mm.
[0017] A further improvement is: the all-in-one control module includes a first terminal, and in the first straight line direction, the distance between the first connector and the first terminal is greater than or equal to 55 mm and less than or equal to 95 mm.
[0018] A further improvement is that the connecting portion includes an inclined connecting section, the first connector is arranged on the connecting section, and the angle between the first connector and the first straight line direction is greater than or equal to 15 degrees and less than or equal to 89 degrees.
[0019] A further improvement is that the ratio of the length of the portion of the first connector located outside the housing in the first straight line direction to the length of the connecting section in the first straight line direction is greater than or equal to 1 and less than or equal to 1.3.
[0020] A further improvement is that the connecting segment is a straight segment, and the length of the straight segment in the direction of the first straight line is greater than or equal to 26 mm and less than or equal to 32 mm.
[0021] A further improvement is that the length, width and height of the shell are respectively greater than or equal to 350 mm and less than or equal to 376 mm, greater than or equal to 286 mm and less than or equal to 294 mm, and greater than or equal to 130 mm and less than or equal to 145 mm.
[0022] The present application also provides a multi-functional vehicle, comprising: a main frame, on which is disposed: a power output assembly, configured to output power to perform outdoor operations; a walking assembly, configured to support the multi-functional vehicle to walk along a first straight line direction on a working surface; a power supply device, configured to supply power to the multi-functional vehicle; a controller, which is located on a different horizontal plane from the power output assembly, and the controller is configured to control the multi-functional vehicle to perform outdoor operations, and the controller comprises a shell and a control module located in the shell; the side of the shell close to the power output assembly comprises a first end, a second end, and a connecting portion connected between the first end and the second end, and the connecting portion is provided with a plurality of first connectors for connecting the power output assembly and the all-in-one control module, and the first connector is at an angle to the first straight line direction.
[0023] Compared with the prior art, the present application has the following beneficial effects: in the multi-functional vehicle of the present application, the first connector is connected to the shell at an angle, so that the space occupied by the entire controller assembly on the multi-functional vehicle is reduced, and the structure of the controller assembly is well designed to coordinate with other components of the vehicle, saving space. [Drawings]
[0024] The specific embodiments of the present application are further described in detail below with reference to the accompanying drawings:
[0025] Figure 1 is a perspective view of the multi-purpose vehicle of the present application;
[0026] Figure 2 is a schematic diagram of the bottom structure of the multi-functional vehicle of the present application;
[0027] Figure 3 is a three-dimensional structural schematic diagram of a multi-functional vehicle controller assembly of the present application;
[0028] Figure 4 It is a schematic diagram of the main structure of the controller assembly of the multi-functional vehicle of the present application;
[0029] Figure 5 is a structural schematic diagram of a control panel of a controller assembly of a multi-purpose vehicle of the present application;
[0030] Figure 6 is a schematic structural diagram of a power board of a controller assembly of a multi-purpose vehicle of the present application;
[0031] Figure 7 It is a structural schematic diagram of a power output controller of a controller assembly of a multi-purpose vehicle of the present application;
[0032] Figure 8 It is a structural schematic diagram of a travel controller of a controller assembly of a multi-functional vehicle of the present application;
[0033] Fig. 9 It is a structural schematic diagram of a controller assembly of a multi-functional vehicle of the present application, in which a power output control module, a power output power module, a travel control module and a travel power module are integrated on a circuit board;
[0034] Fig.10 is a structural schematic diagram of a first control board of a controller assembly of a multi-functional vehicle of the present application;
[0035] Fig.11 is a structural schematic diagram of a first power board of a controller assembly of a multi-purpose vehicle of the present application;
[0036] Fig.12 is a structural schematic diagram of a second control board of a controller assembly of a multi-functional vehicle of the present application;
[0037] Fig.13 is a structural schematic diagram of a second power board of a multi-functional vehicle and a controller assembly of the present application;
[0038] Fig.14 is a structural schematic diagram of a first circuit board assembly of a controller assembly of a multi-purpose vehicle of the present application;
[0039] Fig.15 is a structural schematic diagram of a second circuit board assembly of a controller assembly of a multi-purpose vehicle of the present application;
[0040] Fig.16 It is a schematic diagram of the connection relationship between the first control board and the second control board of the controller assembly of the multi-functional vehicle of the present application;
[0041] Fig.17 It is a schematic diagram of the connection relationship between the first power board and the second power board of the controller assembly of the multi-functional vehicle of the present application;
[0042] Fig.18 is a schematic diagram of the angle relationship between the controller assembly of the multi-purpose vehicle of the present application and the multi-purpose vehicle;
[0043] Fig.19 is a schematic diagram of a top view of the structure of a controller assembly of a multi-functional vehicle of the present application;
[0044] Fig. 20 yes Fig.19 Schematic diagram of the cross-sectional structure of the AA surface;
[0045] Fig.21 yes Fig. 20 A magnified view of part A;
[0046] Fig. 22 is a schematic diagram of the connection between the first connector component and the housing of the controller assembly of the multi-functional vehicle of the present application;
[0047] Fig.23 is a schematic end view of a second connecting member of a controller assembly of a multi-functional vehicle of the present application;
[0048] Fig.24 is a diagram showing the relationship between the housing and the first connector of the controller assembly of the multi-functional vehicle of the present application;
[0049] Fig.25 is a schematic diagram showing the length of the first connector of the controller assembly of the multi-purpose vehicle of the present application;
[0050] Fig.26 is a schematic diagram of the housing and the first connector of the controller assembly of the multi-functional vehicle of the present application from another angle;
[0051] Fig. 27 It is a schematic diagram of the positions of the controller assembly and the power output motor of the multi-purpose vehicle of the present application;
[0052] Fig.28 It is a structural schematic diagram of a first bracket and a second bracket of a controller assembly of a multi-functional vehicle of the present application;
[0053] Fig.29 is a schematic diagram of the positional relationship between the controller assembly and the main frame of the multi-purpose vehicle of the present application;
[0054] Fig.30 It is a schematic block diagram of the connection between the controller assembly of the multi-functional vehicle of the present application and various external functional devices. Description of the drawings:
[0056] 1. First all-in-one control module; 2. Second all-in-one control module; 10. First control board; 20. First power board; 30. Second control board; 40. Second power board; 100. Main frame; 101. First linear direction; 102. Second linear direction; 103. Third linear direction; 105. Fifth linear direction; 106. Driving light; 107. Grass cutting switch; 108. Seat switch; 109. BMS control board; 1010. Start switch; 200. Power output assembly; 201. Power output motor; 300. Travel assembly; 301. Travel motor; 3011. Left travel motor; 3012. Right travel motor; 3013. Left travel wheel; 3014. Right travel wheel; 400. Power supply device; 500, controller assembly; 501, first housing; 502, second housing; 50201, first connection hole; 503, heat dissipation unit; 504, second side wall; 505, second connector; 506, third connector; 507, fourth connector; 508, fifth connector; 509, power output control module; 5091, first phase line current sensor; 5092, first CAN communication module; 5093, first connection end; 5094, power output motor control module; 5095, power output motor drive module; 5096, first interface; 5097, first buck module; 5098, second buck module; 510, power output power module; 5101, first inverter array; 5102, first power rate switch; 5103, first capacitor; 5104, first terminal; 5105, first insurance device; 5106, first negative electrode connection terminal; 5107, second interface; 511, first seal; 512, walking control module; 5121, second opening; 5122, second phase line current sensor; 5123, walking motor control module; 5124, walking motor drive module; 5125, third interface; 5126, first communication connection terminal; 5127, second connection terminal; 5128, third step-down module; 5129, fourth step-down module; 513, walking power module; 5131, second inverter array; 5132, second power switch; 5133, second capacitor; 5134, second terminal; 51 35. second insurance device; 5136. fourth interface; 5137. second negative connection terminal; 514. control board; 515. VCU module; 5151. second communication connection terminal; 5152. third communication connection terminal; 5153. fourth communication connection terminal; 5154. vehicle control module; 5155. headlight control module; 5156. communication module; 5157. vehicle posture processing module; 5158. Bluetooth module; 5159. fifth step-down module; 51590. charging module; 516. power board; 517. power output controller; 518. travel controller; 519. first reference line; 520. third reference line; 521. fourth reference line; 522. second reference line; 523. first connector;525, line row; 526, first side wall; 5261, connecting portion; 52610, connecting section; 52611, first end; 52612, second end; 527, first positive electrode connecting terminal; 528, air-permeable valve; 529, second conductive member; 530, first groove; 531, first conductive member; 532, second positive electrode connecting terminal; 533, first bracket; 534, second bracket; 535, first through hole; 536, second through hole; 600 , seat; 700, operating assembly; 701, left operating lever; 702, right operating lever; 703, left angle sensor; 704, right angle sensor; 800, connector assembly; 801, first connector; 8011, power terminal; 8012, signal terminal; 8013, second connecting hole; 8014, first buckle; 802, second connector; 8021, second buckle; 803, fastener; 804, wire; 805, seal. ; [Specific embodiment]
[0057] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present application.
[0058] At present, in existing multi-functional vehicles, control modules with different functions are generally installed at different positions of the main frame 100, which is not only cumbersome to assemble and occupy space, but also inconvenient to repair and replace. In other multi-functional vehicles, the control modules use a large number of circuit boards, which leads to a large number of wiring harnesses connecting the circuit boards, and the complexity of disassembly and maintenance is high, which increases the complexity of the whole machine assembly, and indirectly leads to an increase in production costs.
[0059] The present application provides a multifunctional vehicle, which arranges the control module in an all-in-one integrated manner, which not only reduces the space occupied by the control module, but also saves the use of wiring harnesses, has a high degree of integration, and is quick and convenient to disassemble and repair.
[0060] See also Figure 1 and Figure 2, is a multifunctional vehicle provided in one embodiment of the present application, which is widely used in fields such as daily life and industrial production. The outdoor tool equipment provided in the present application, the multifunctional vehicle is specifically a riding lawn mower, which can walk outdoors and mow grass. It can be understood that the multifunctional vehicle can also be other vehicles that walk outdoors, such as multi-purpose vehicles, and can also be beach cars, farmer's cars, golf carts, etc. The multifunctional vehicle can also be a vehicle that can realize another function in addition to the walking function like the riding lawn mower shown in this embodiment, such as a snowplow, which can walk outdoors and realize the function of sweeping snow, and can also be an agricultural machinery vehicle, such as a harvester, a sprayer, etc.
[0061] The main frame 100 at least partially extends in parallel to the front-rear direction, and a carrying mechanism may be provided on the main frame 100. The carrying mechanism is used to carry the operator of the multi-functional vehicle, and may include at least one of a seat 600 or a standing platform. The seat 600 or the standing platform is used for sitting or standing during work. That is, the multi-functional vehicle can provide a riding working mode or a standing working mode. Furthermore, the structure of the seat 600 and the standing platform can be flexibly switched, that is, the working mode of the multi-functional vehicle can be flexibly switched between a riding working mode and a standing working mode according to the actual needs of the working user. A handheld operating component may also be provided on the main frame 100, and based on the handheld operating component, the multi-functional vehicle may also provide a hand-push working mode.
[0062] The multifunctional vehicle comprises a main frame 100, a seat 600, a power output assembly 200, a travel assembly 300, an operating assembly 700, a power supply device 400 and a controller assembly 500. The main frame 100 extends along a first straight line direction 101 parallel to its front-rear direction on the working surface. Among them, the seat 600 is installed on the main frame 100 for users to sit on. The main frame 100 is also used to install the power output assembly 200, the travel assembly 300, the operating assembly 700 and the power supply device 400. The power supply device 400 is used to provide an energy source for the power units of the entire multifunctional vehicle, such as enabling the cutting assembly to perform cutting operations, and enabling the travel assembly 300 to support the main frame 100 and related components on the main frame 100 to travel and power consumption of other power units. The controller assembly 500 is used to control the multifunctional vehicle to perform outdoor operations.
[0063] Reference Figure 1 and Figure 2, the power output assembly 200 is used as a workpiece to realize the tool function. In this embodiment, the multifunctional vehicle is a riding lawn mower, and the power output assembly 200 is specifically a cutting assembly, which is used to output power to realize the mowing function of the riding lawn mower. The cutting assembly is set to 2 groups or 3 groups. The cutting assembly is arranged below the main frame 100. In one embodiment, the cutting assembly includes: a blade, a mowing element and a cutting motor. The mowing element is used to cut vegetation such as grass when rotating at a high speed. For example, the mowing element is a blade for cutting vegetation on a lawn. The blade is formed with a mowing space for accommodating the mowing element, and the mowing element is at least partially located in the mowing space. In some embodiments, the number of mowing elements can be 2, and correspondingly, the number of cutting motors is also 2. The two cutting motors independently drive the two mowing elements. In some embodiments, the number of mowing elements can be 3, and correspondingly, the number of cutting motors is also 3. The three cutting motors independently drive the three mowing elements.
[0064] Of course, the power output assembly 200 can also be removed from the multi-purpose vehicle. In some embodiments, it can be understood that the power output assembly 200 can be replaced with other components. Therefore, the outdoor garden mower can not only cut vegetation, but also replace the cutting assembly with functional components such as snow shoveling, snow sweeping, snow blowing, and flushing. Technical personnel in this field should be able to adaptively replace various functional components without creative work, and all of the above should be included in the protection scope of this embodiment.
[0065] The walking assembly 300 includes a walking wheel arranged on the main frame 100 and a walking motor 301 for driving the walking wheel. The walking wheels are arranged on both sides of the main frame 100 so that the center of gravity of the multifunctional vehicle is kept in the main frame 100 to reduce the probability of the multifunctional vehicle rolling over when walking. In one embodiment, the number of the walking wheels is set to 4, including 2 front walking wheels and 2 rear walking wheels respectively. The front walking wheel can be a universal wheel, and the walking motor 301 is connected to the rear walking wheel and drives the rear walking wheel to rotate. The two rear walking wheels are matched with the walking motor 301, and the rotation speeds of the two walking motors 301 can be the same or different. When the user drives the multifunctional vehicle straight, the rotation speeds of the two walking motors 301 are roughly the same; when the user drives the multifunctional vehicle to turn, the rotation speeds of the two walking motors 301 are different, and the multifunctional vehicle turns to the side with a low rotation speed of the walking motor 301. In some embodiments, the diameter of the front walking wheel is smaller than the diameter of the rear walking wheel. Of course, the number of the walking wheels can also be set to 3 or 5.
[0066] In one embodiment, the running wheels may be configured as running devices of other structures that support the running of the multi-purpose vehicle.
[0067] The operating assembly 700 includes a left operating rod 701 and a right operating rod 702 disposed on the left and right sides of the multi-functional vehicle. The user controls the multi-functional vehicle to move forward, backward or turn by manipulating the left operating rod 701 and the right operating rod 702. The operating assembly 700 can also be a steering wheel capable of controlling the multi-functional vehicle. The present application also includes a brake assembly disposed on the upper surface in front of the main frame 100 for the user to step on to control the operating state of the multi-functional vehicle.
[0068] The power supply device 400 is arranged at the rear of the multi-functional vehicle. The power supply device 400 includes a battery pack 401, a BMS control board 109 for controlling the output and input of the battery pack 401, and a battery compartment for installing the battery pack 401. The battery pack 401 is electrically connected to the electrical connection terminals on the battery compartment through the electrical connection terminals thereon to supply power to the multi-functional vehicle. Preferably, the battery compartment can be configured to accommodate battery packs 401 of different capacities to increase the compatibility of the multi-functional vehicle with different battery packs 401. Among them, the battery pack 401 can also be disassembled to power other power tools, which increases the versatility of the battery pack 401. Compared with the traditional use of fossil fuels as an energy source, the multi-functional vehicle of the present application is more environmentally friendly and more in line with long-term development plans. Preferably, the battery pack 401 preferably uses lithium iron phosphate batteries or ternary lithium batteries.
[0069] like Figure 5 In one embodiment, the controller assembly 500 is configured to control the multi-functional vehicle to perform outdoor operations, and the controller assembly 500 is configured to include at least a power output controller 517, a travel controller 518, and a VCU module 515. In one embodiment, such as in a riding lawn mower, the power output controller 517 is a cutting motor controller, which controls the output of the cutting motor, and then controls the operation of the mowing element to perform cutting at high speed, medium speed, or low speed. Of course, the power output controller 517 can also be a controller for controlling operational functional components such as snow shoveling, snow sweeping, snow blowing, and flushing. The VCU (Vehicle control unit) module 515 serves as a central control unit for controlling the operation of the entire multi-functional vehicle.
[0070] The travel controller 518 is a controller for controlling the operation of the travel wheels of the entire multi-purpose vehicle, including controlling riding lawn mowers, snowplows, snow sweepers, snow blowers, flushing equipment, etc.
[0071] like Figure 5 and Figure 6 In one embodiment, the controller assembly 500 includes a shell and an all-in-one control module disposed in the shell. The all-in-one control module includes a control board 514 and a power board 516. This arrangement allows the controller assembly 500 to occupy less space, reduces the layout of the wiring harness, and saves costs.
[0072] Specifically, the control board 514 includes a plurality of power output control modules 509 and a plurality of travel control modules 512 , and the power board 516 includes a plurality of power output power modules 510 and a plurality of travel power modules 513 .
[0073] In a preferred embodiment, one control panel 514 integrates at least one power output control module 509 and one walking control module 512. One control panel 514 may also integrate two power output control modules 509 and one walking control module 512, or two power output control modules 509 and two walking control modules 512, or more than two power output control modules 509 and more than two walking control modules 512. The specific layout can be based on demand. Preferably, one control panel 514 integrates two power output control modules 509 and two walking control modules 512.
[0074] One power board 516 integrates at least one power output power module 510 and at least one walking power module 513, or one power board 516 may also integrate two power output power modules 510 and one walking power module 513, or integrate two power output power modules 510 and two walking power modules 513, or more than two power output power modules 510 and more than two walking power modules 513, which may be specifically arranged according to needs. Preferably, one power board 516 integrates two power output power modules 510 and two walking power modules 513.
[0075] In one embodiment, the power output power module 510 and the travel power module 513 are respectively arranged in independent areas on a power board, which is conducive to the production, assembly and maintenance of the power output power module 510 and the travel power module 513 on the power board 516, and also reduces the signal interference between the power output power module 510 and the travel power module 513. Similarly, the power output control module 509 and the travel control module 512 are arranged in relatively independent areas on the control board 514, which is conducive to the production, assembly and maintenance of the power output control module 509 and the travel control module 512 on the control board 514, and also reduces the signal interference between the power output control module 509 and the travel control module 512.
[0076] It should be understood that a power module and a control module are combined into a controller for controlling the operation of the power output assembly 200 or the travel assembly 300 .
[0077] In one embodiment, the bottom wall of the shell is the heat dissipation portion 503, and the control board 514 is arranged above the power board 516 in the shell. The power output power module 510 and the travel power module 513 are attached to the bottom wall of the shell in a manner of being combined with a power board 516. The power output power module 510 and the travel power module 513 that generate higher heat are cooled through the bottom wall of the shell, thereby achieving good heat dissipation for the controller assembly 500.
[0078] In one embodiment, at least part of the housing is configured with a heat dissipation portion 503 for dissipating heat from the all-in-one control module, the heat dissipation portion 503 is extended along a working surface, and the ratio of the maximum projection area of the heat dissipation portion 503 on the working surface to the cutting width of the cutting assembly is greater than or equal to 39 mm. 2 / mm and less than or equal to 115mm 2 / mm. That is, when the number of cutting motors in the cutting assembly increases, the corresponding cutting width of the mowing assembly also increases accordingly, and the required heat dissipation requirements also increase, which will further increase the size of the heat dissipation unit 503. Preferably, the ratio of the maximum projection area of the heat dissipation unit 503 on the working surface to the cutting width of the cutting assembly is 39mm 2 / mm, 80mm 2 / mm or 115mm 2 / mm.
[0079] Specifically, the entire bottom wall of the housing serves as the heat dissipation portion 503 .
[0080] In one embodiment, taking a riding lawn mower as an example, when the power output assembly 200 is a cutting assembly, and the cutting assembly is two cutting motors, the ratio of the maximum projection area of the heat dissipation portion 503 on the working surface to the cutting width of the cutting assembly is greater than or equal to 73 mm. 2 / mm and less than or equal to 83mm 2 / mm. Preferably, the ratio of the maximum projection area of the heat dissipation portion 503 on the working surface to the cutting width of the cutting assembly is 73mm 2 / mm, 76mm 2 / mm or 83mm 2 / mm.
[0081] In another embodiment, taking a riding lawn mower as an example, when the power output assembly 200 is a cutting assembly, and the cutting assembly is composed of three cutting motors, the ratio of the maximum projection area of the heat dissipation portion 503 on the working surface to the cutting width of the cutting assembly is greater than or equal to 48 mm. 2 / mm and less than or equal to 68mm 2 / mm. Preferably, the ratio of the maximum projection area of the heat dissipation portion 503 on the working surface to the cutting width of the cutting assembly is 48mm 2 / mm, 60mm2 / mm or 68mm 2 / mm.
[0082] In one embodiment, the rated total power of the controller assembly 500 is greater than 3 kW, preferably, the rated total power of the controller assembly 500 is 5 kW. The instantaneous power of the controller assembly 500 is greater than 9 kW, preferably, the instantaneous power of the controller assembly 500 is 11 kW. Furthermore, the ratio of the maximum projected area of the controller assembly 500 on the working surface to the rated power of the controller assembly 500 is greater than or equal to 11910 mm 2 / kw and less than or equal to 29792mm 2 / kw, that is, the larger the rated power of the controller assembly 500, the larger the area of the controller heat sink 503 is set accordingly, and the increase in the area of the heat sink 503 is helpful to dissipate the heat of the high-power controller assembly 500. Preferably, the ratio of the maximum projection area of the controller assembly 500 on the working surface to the rated power of the controller assembly 500 is 11910mm 2 / kw、20000mm 2 / kw or 29792mm 2 / kw.
[0083] In one embodiment, the multi-functional vehicle is a riding lawn mower, and its power output assembly 200 is a cutting assembly, wherein the cutting assembly includes a plurality of cutting motors, and the travel assembly 300 includes a plurality of travel motors 301, one cutting motor matches a first inverter array 5101 on the power board 516, and one travel motor 301 matches a second inverter array 5131 on the power board 516, and one first inverter array 5101 or one second inverter array 5131 matches at least 4 power switches; of course, one inverter array on the power board 516 for one cutting motor or one travel motor 301 can also match 6 power switches, and the power board 516 is provided with a plurality of inverter arrays, and the ratio of the number of inverter arrays to the number of power boards 516 is greater than or equal to 2, preferably 2 or 3. Such a setting is to realize the control of multiple motors on one power board 516, and then realize the integrated setting of the circuit board on the controller.
[0084] In one embodiment, in order to improve the heat dissipation effect of the heat dissipation part 503, a plurality of heat dissipation ribs are arranged on the outer side of the heat dissipation part 503 located on the shell, and the extending direction of the heat dissipation ribs is consistent with the moving direction of the multi-functional vehicle. The setting of the direction of the heat dissipation ribs is conducive to accelerating the heat dissipation of the controller assembly 500 during the moving process of the multi-functional vehicle.
[0085] In one embodiment, the cross-sectional area of a single heat dissipation rib is smaller than the area of a single side of the single heat dissipation rib in the first straight line direction 101. That is, the outer surface area of the heat dissipation rib is not arranged neatly, but protrusions or grooves are arranged on its outer surface to increase its heat dissipation effect.
[0086] In one embodiment, the opposite surface of the power board 516 on which the power switch is installed is arranged in close contact with the heat dissipation part 503, so that the heat generated by the power board 516 can be promptly and quickly transferred to the heat dissipation part 503, and the heat dissipation part 503 quickly dissipates heat through the heat dissipation ribs.
[0087] Please also see Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9 In another embodiment, the controller assembly 500 is configured to include a housing and an all-in-one control module disposed in the housing, the all-in-one control module includes at least one power output controller 517 and at least one travel controller 518 integrated on a circuit board, a power output controller 517 includes a power output control module 509 and a power output power module 510, and a travel controller 518 includes a travel control module 512 and a travel power module 513. That is, all control modules and power modules related to power output control and travel control are integrated on a circuit board. Such a configuration makes the space occupied by the controller in the up and down directions of the multi-purpose vehicle smaller, can reduce the thickness of the controller assembly 500, and also reduces the layout of the wiring harness.
[0088] The above-mentioned method of integrating the power output control module 509, the power output power module 510, the walking control module 512 and the walking power module 513 can realize heat dissipation of the modules through the bottom wall of the shell, thereby improving the heat dissipation effect of the controller.
[0089] Compared with the traditional control module that uses a heat dissipation part 503 that matches its area size alone, the present application uses a large heat dissipation part 503 to dissipate heat for multiple controllers, and the heat dissipation effect is better. Specifically, when the power output controller 517 and the walking controller 518 work at the same time, the part of the heat dissipation part 503 occupied by the power output controller 517 and the part of the heat dissipation part 503 occupied by the walking controller 518 can conduct heat to each other, and the part with a higher temperature can transfer the temperature to the part with a lower temperature, so that the heat dissipation effect of the controller assembly 500 is better. When the multi-functional vehicle is only in the walking mode, the power output controller 517 does not generate heat. At this time, the heat dissipation part 503 only needs to dissipate the heat generated by the walking controller 518, and the part originally used to dissipate heat for the power output controller 517 can be used to dissipate heat for the walking controller 518, thereby greatly improving the heat dissipation effect of the walking controller 518. Similarly, when the multi-function vehicle is only in power output mode (when the multi-function vehicle is a riding lawn mower, the power output mode is the lawn mower mowing operation), the travel controller 518 does not generate heat. At this time, the heat dissipation unit 503 only needs to dissipate the heat generated by the power output controller 517. The part originally used to dissipate heat for the travel controller 518 can be used to dissipate heat for the power output controller 517, thereby greatly improving the heat dissipation effect of the power output controller 517.
[0090] like Fig. 9 As shown, in one embodiment, four areas, namely, a first control area, a first power area, a second control area, and a second power area, are set on the circuit board, and the power output control module 509, the power output power module 510, the walking control module 512, and the walking power module 513 integrated on one circuit board are respectively allocated in different areas. Specifically, the power output control module 509 is correspondingly set in the first control area, the power output power module 510 is correspondingly set in the first power area, the walking control module 512 is correspondingly set in the second control area, and the walking power module 513 is correspondingly set in the second power area. Such a layout enables modules performing the same functions to be in one area, which is convenient for production, assembly, and maintenance.
[0091] like Fig.11 and Fig.13As shown, in one embodiment, the power output controller 517 includes at least one first inverter array 5101, and the travel controller 518 includes at least one second inverter array 5131. The bottom of the housing of the controller assembly 500 is configured as a heat dissipation portion 503, and the ratio of the sum of the number of the first inverter array 5101 and the second inverter array 5131 to the number of the heat dissipation portion 503 is greater than or equal to 2. This arrangement is to enable a heat dissipation portion 503 to dissipate heat for the inverter arrays of more than two controllers integrated on a circuit board. This arrangement not only meets the purpose of heat dissipation, but also meets the integrated setting of the controller assembly 500, reducing the overall spatial layout of the controller assembly 500, so as to achieve the design concept of intensive vehicle operation.
[0092] In a specific implementation, the first inverter array 5101 and the second inverter array 5131 disposed on a circuit board are both disposed in close contact with the heat dissipation portion 503 to achieve the best heat dissipation effect.
[0093] It should be noted that the power output power module 510 includes the above-mentioned first inverter array 5101. When the power output unit is a cutting component, the power output control module 509 can be specifically a cutting controller, and the travel power module 513 includes the above-mentioned second inverter array 5131.
[0094] Please also see Figure 7 and Figure 8 As shown, in one embodiment, as Figure 1 In order to reduce the mutual interference between the power output control part and the walking control part, in another preferred embodiment, the controller assembly 500 is configured to include a housing and a first all-in-one control module 1 and a second all-in-one control module 2 arranged in the housing, the first all-in-one control module 1 includes at least one power output controller 517 integrated on a first circuit board, a power output controller 517 includes a power output control module 509 and a power output power module 510, and the second all-in-one control module 2 includes at least one walking controller 518 integrated on a second circuit board, a walking controller 518 includes a walking control module 512 and a walking power module 513. Such a configuration greatly reduces the interference between the power output controller 517 and the walking controller 518, thereby ensuring the use effect and service life of the controller assembly 500.
[0095] Specifically, the power output control module 509 and the power output power module 510 on the first circuit board are respectively arranged in different areas of the first circuit board to facilitate the production, assembly and maintenance of the first circuit board. Similarly, the travel control module 512 and the travel power module 513 on the second circuit board are also respectively arranged in different areas of the second circuit board to facilitate the production, assembly and maintenance of the second circuit board.
[0096] It should be understood that the power board 516 is the main part that generates higher heat in the controller assembly 500 of the present application, and the control board 514 also generates heat, but less.
[0097] like Fig.14 and Fig.15 As shown, in another embodiment, the multifunctional vehicle takes a riding lawn mower as an example, the power output assembly 200 is a cutting assembly, and the cutting assembly includes at least two cutting motors; the walking assembly 300 is configured to support the walking of the multifunctional vehicle, and the walking assembly 300 includes at least two walking motors 301; the controller assembly 500 includes a housing and a first all-in-one control module 1 arranged in the housing to control the operation of the cutting assembly, and a second all-in-one control module 2 to control the operation of the walking assembly 300. The ratio of the number of cutting motors to the number of the first all-in-one control module 1 is greater than or equal to 2, and preferably, the ratio of the number of cutting motors to the number of the first all-in-one control module 1 is 2, 3 or 5. The ratio of the number of walking motors 301 to the number of the second all-in-one control module 2 is greater than or equal to 2, and preferably, the ratio of the number of walking motors 301 to the number of the second all-in-one control module 2 is 2, 3 or 5. One control module satisfies the control of the operation of more than two motors, thereby improving the integrated layout of the controller.
[0098] In one embodiment, when the multi-purpose vehicle is a riding lawn mower, the power output component 200 is a cutting component, and the corresponding power output controller 517 is a cutting controller. Specifically, the first all-in-one control module 1 includes at least two cutting controllers integrated on the first circuit board component, and the second all-in-one controller includes at least two walking controllers 518 integrated on the second circuit board component.
[0099] like Fig.14 and Fig.15 As shown, the first circuit board assembly includes a first power board 20 and a first control board 10, the second circuit board assembly includes a second power board 40 and a second control board 30, the first safety device 5105, the first conductive member 531 and the second safety device 5135 are sequentially connected between the positive pole of the first power board 20 and the positive pole of the second power board 40, and the second conductive member 529 is connected between the negative pole of the first power board 20 and the negative pole of the second power board 40. When the current is too large, the first safety device 5105 and the second safety device 5135 will both fuse due to the protection of the circuit board. Among them, the first conductive member 531 and the second conductive member 529 are both copper bars.
[0100] In the above embodiment, the first circuit board assembly and the second circuit board assembly are arranged side by side in the shell, wherein the first control board 10 and the first power board 20 are arranged one above the other, and the second control board 30 and the second power board 40 are arranged one above the other, and the first power board 20 and the second power board 40 are both arranged in contact with the bottom wall of the shell. Since the power board 516 has a large heat dissipation, such an arrangement enables the controller assembly 500 to have a better heat dissipation effect.
[0101] Please also see Fig.28 Furthermore, the housing is provided with a first bracket 533 for mounting the first control board 10 and a second bracket 534 for mounting the second control board 30. The first bracket 533 and the second bracket 534 are provided to support the installation of the first control board 10 and the second control board 30 on the housing, and also play a role in protecting the first control board 10 and the second control board 30. The first bracket 533 and the second bracket 534 are both structures with a concave middle and surrounded by side walls. When installed, the first control board 10 is placed in the concave part of the first bracket 533, and the second control board 30 is also placed in the concave part of the second bracket 534.
[0102] Furthermore, the first bracket 533 used by the first control panel 10 and the second bracket 534 used by the second control panel 30 may have the same size. They may also be designed to be different according to the required enclosed area. The purpose of designing them to be of the same size is to facilitate the unified purchase of accessories; and the purpose of designing them to be different is to reduce unnecessary space occupied by the support.
[0103] In another embodiment, the first bracket 533 and the second bracket 534 are electroplated to shield the first power board 20 and the second power board 40 from external signal interference.
[0104] In another embodiment, the controller assembly 500 includes a housing and a plurality of control modules disposed in the housing, wherein at least one control module is an all-in-one control module. Specifically, the controller assembly 500 may include a plurality of all-in-one control modules and one or more non-all-in-one control modules. For example, taking a riding lawn mower as an example, when the power output assembly 200 includes three lawn mowing motors, and the walking assembly 300 is designed with a walking wheel for driving, the control required for the three lawn mowing motors can be set to an all-in-one control module, that is, the three controllers required by the all-in-one control module are integrated on a circuit board, or the three controllers are set to set the power control part on a power board 516, and the control part on a control board 514, while only one control module is required for one walking wheel, using a circuit board including a walking control module 512 and a walking power module 513 or a combination of a control board 514 including a walking control module 512 and a power board 516 of a walking power module 513.
[0105] like Fig. 20 and Fig.21 As shown, in one embodiment, the shell includes a first shell 501 and a second shell 502 connected to the first shell 501. The first shell 501 and the second shell 502 are sealed and connected via a first seal 511, which has a certain sealing effect on the shell and reduces the entry of water vapor and impurities.
[0106] In one embodiment, a first groove 530 is provided on the first shell 501 . When the first shell 501 is connected to the second shell 502 , the first seal 511 is partially located in the first groove 530 , and the first seal 511 is in sealing contact with the inner wall of the second shell and the first groove 530 .
[0107] In a preferred embodiment, the first shell 501 includes a bottom plate and a side plate, the bottom plate and the side plate form a chamber, and the all-in-one controller is located in the chamber.
[0108] Preferably, the bottom plate and the side plates are integrally formed to facilitate the production and assembly of the shell.
[0109] Preferably, the bottom plate is detachably connected to the side plate, and the bottom plate and the side plate are connected by a second seal, so that the housing can be easily disassembled to facilitate inspection or maintenance of the circuit board. Further, a second groove is provided on the bottom plate, and when the bottom plate and the side plate are connected, the second seal is partially located in the second groove, and the second seal is in sealing contact with the inner wall of the bottom plate and the side plate.
[0110] In one embodiment, the first sealing member 511 and the second sealing member are both sealing strips or other devices that can achieve a sealing function.
[0111] like Figure 3 , Figure 4 , Fig.16 , Fig.17 As shown, in one embodiment, the first shell 501 is a combined structure of a bottom wall with a heat dissipation function and four side walls, wherein any two oppositely arranged side walls of the four side walls are arranged along the traveling direction of the multi-functional vehicle, that is, arranged one in front and one in the back along the first straight direction 101. Specifically, the first side wall 526 is arranged in the front, and the second side wall 504 is arranged in the back.
[0112] In one embodiment, taking a riding lawn mower as an example, in the first straight direction 101, the controller assembly 500 is disposed between the cutting assembly and the traveling assembly 300, the cutting assembly includes a cutting motor, and the traveling assembly 300 includes a traveling motor 301. A plurality of first connectors 523 disposed near the cutting assembly are disposed on the first side wall 526 of the first housing 501 to save wiring harnesses when the first connectors 523 are connected to the cutting assembly. One first connector 523 is used to connect one cutting motor, and the number of first connectors 523 matches the number of cutting motors. When the number of cutting motors is 2, the number of first connectors 523 is also correspondingly set to 2, and when the number of cutting motors is 3, the number of first connectors 523 is also correspondingly set to 3.
[0113] Please also see Fig.10 , Fig.11 , Fig.12 and Fig.13 , there is an all-in-one control module arranged near a plurality of first connectors 523 in the housing, the all-in-one control module includes a first control board 10 and a first power board 20 arranged one above the other, a plurality of power output control modules 509 are arranged on the first control board 10, each power output control module 509 is provided with two first phase line current sensors 5091 on the first control board 10; a power output power module 510 matching the number of the power output control modules 509 is arranged on the first power board 20, each power output power module 510 is provided with three first conductors for connecting to the power output assembly 200 on the first power board 20, and the two first phase line current sensors 5091 are used to sense any two signals of the three first conductors. Specifically, the first phase line current sensor 5091 is a first Hall ring element, the first conductor is a first terminal 5104, and one of the first terminals 5104 is used to be inserted into one of the first Hall ring elements. The first phase line current sensor 5091 on the first control board 10 and the first terminal 5104 on the second power board 40 are both arranged close to the first connector 523. When the first terminal 5104 is connected to the first connector 523, the wiring harness connecting the two can be saved, and the arrangement is arranged in a manner of proximity principle, which also saves space inside the housing.
[0114] The current signal on the first terminal 5104 is sensed by the first Hall ring element, so that the first control board 10 controls the speed and torque of the cutting motor through the current signal.
[0115] In one embodiment, the first phase line current sensor 5091 and the second phase line current sensor 5122 are the same, which facilitates replacement and unified procurement of components and makes maintenance quick and easy.
[0116] In one implementation, a plurality of first binding posts 5104 are disposed on the first power board 20 , and the first binding posts 5104 are arranged along the second reference line 522 .
[0117] In one embodiment, the arrangement of the first power board 20 is as follows: a plurality of first inverter arrays 5101 matching the number of the power output motors 201 are provided on the power output power module 510, the plurality of first inverter arrays 5101 are arranged along the second reference line 522 on the first power board 20, and each first inverter array 5101 is provided with a plurality of first power switches 5102. In a specific embodiment, the number of power switches on each first inverter array 5101 is an even number, and the first power switches 5102 on each first inverter array 5101 are provided on both sides of the second reference line 522.
[0118] A plurality of first capacitors 5103 connected in parallel are provided on the power output power module 510, and the plurality of first capacitors 5103 connected in parallel are used to supply energy to the plurality of first inverter arrays 5101. Specifically, the number of the plurality of first capacitors 5103 is an even number, and the plurality of first capacitors 5103 are provided on both sides of the second reference line 522, and the plurality of first capacitors 5103 are provided between the plurality of first inverter arrays 5101 in pairs. Preferably, the number of the plurality of first inverter arrays 5101 is 3, the number of the plurality of first capacitors 5103 is 8, 2 first capacitors 5103 form a group, 8 first capacitors 5103 form 4 groups, and 4 groups of first capacitors 5103 are arranged at intervals with 3 first inverter arrays 5101. Such a setting mode enables the first capacitors 5103 to function in time for the first inverter arrays 5101, and also makes the layout of the first power board 20 more compact and reasonable.
[0119] like Fig.10 In one embodiment, the arrangement of the first control board 10 is as follows: a plurality of power output control modules 509 are arranged on the first control board 10, and the plurality of power output control modules 509 are arranged along a first reference line 519; a first CAN communication module 5092 is arranged on each power output control module 509, and the plurality of first CAN communication modules 5092 are arranged along the first reference line 519.
[0120] like Fig.10 In one embodiment, a first step-down module 5097 is provided on the first control board 10 to convert the 58V voltage of the power supply device 400 into a 15V voltage. The first step-down module 5097 can transmit the 15V voltage to each power output control module 509, and each power output control module 509 is provided with a second step-down module 5098 to convert the 15V voltage into a 5V voltage.
[0121] Preferably, each power output control module 509 is provided with a power output motor 201 control module on the first control board 10, and multiple power output motor 201 control modules are arranged in a straight line and parallel to the first reference line 519; each power output control module 509 is provided with a power output motor drive module 5095 on the first control board 10, and multiple power output motor drive modules 5095 are arranged in a straight line and parallel to the first reference line 519; each power output control module 509 is provided with a first interface 5096 on the first control board 10, and multiple first interfaces 5096 are arranged in a straight line and parallel to the first reference line 519; the power output motor 201 control module, the power output motor drive module 5095 and the first interface 5096 on each power output control module 509 are electrically connected in sequence on the first control board 10. Such a setting makes the layout of the modules and functional parts on the first control board 10 more regular and rational. It is conducive to the layout design of the first control board 10 and also conducive to the production and manufacturing of the first control board 10.
[0122] Please also see Figure 7 and Fig.11 In one embodiment, each power output power module 510 is provided on the first power board 20 with a second interface 5107 for connecting to the first interface 5096, the first interface 5096 and the second interface 5107 are connected by a cable, and a power output control module 509 of a power output controller 517 and a power output power module 510 are arranged one above and one below, and such an arrangement is also to make its space layout in the housing more compact, and also save the length of the cable row 525. The cable row 525 is preferably an FCC cable.
[0123] like Fig.12 In one embodiment, a plurality of walking control modules 512 are provided on the second control board 30, and each walking control module 512 is provided with two second phase line current sensors 5122 on the second control board 30; a walking power module 513 matching the walking control module 512 in number is provided on the second power board 40, and each walking power module 513 is provided with three second conductors for connecting to the walking assembly 300 on the second power board 40, and the two second phase line current sensors 5122 are used to sense any two signals of the three second conductors. Specifically, the second phase line current sensor 5122 is a second Hall ring element, and the second conductor is a second terminal 5134, and a second terminal 5134 is used to be inserted into a second Hall ring element. The current signal on the second terminal 5134 is sensed by the second Hall ring element, so that the second control board 30 can control the speed and torque of the walking motor 301 through the current signal.
[0124] like Fig.13, the second power board 40 is provided with a plurality of second inverter arrays 5131 adapted to the number of the travel motors 301, the plurality of second inverter arrays 5131 are arranged along the fourth reference line 521 on the second power board 40, and each second inverter array 5131 is provided with a plurality of second power switches 5132. Preferably, the second power switches 5132 on each second inverter array 5131 are an even number, and the second power switches 5132 on each second inverter array 5131 are arranged on both sides of the fourth reference line 521. Such a setting makes the layout of the second power switches 5132 more compact.
[0125] A plurality of second capacitors 5133 connected in parallel are provided on the walking power module 513, and the plurality of second capacitors 5133 connected in parallel are used to supply energy to the plurality of second inverter arrays 5131. The number of capacitors is an even number, and the plurality of capacitors are provided on both sides of the fourth reference line 521, and the plurality of second capacitors 5133 are provided between the plurality of second inverter arrays 5131 in pairs. Preferably, the number of the plurality of second inverter arrays 5131 is 2, the number of the plurality of second capacitors 5133 is 8, 2 second capacitors 5133 form a group, 8 second capacitors 5133 form 4 groups, and 2 groups of second capacitors 5133 are arranged at both ends of a second inverter array 5131, respectively. Such a setting mode enables the second capacitors 5133 to supply energy to the second inverter array 5131 in a timely manner, and also makes the layout of the second power board 40 more compact and reasonable.
[0126] In one embodiment, a plurality of second binding posts 5134 are disposed on the second power board 40 , and the second binding posts 5134 are arranged along the fourth reference line 521 , and the layout is compact and reasonable.
[0127] In one embodiment, a plurality of travel control modules 512 are disposed on the second control board 30 , and the plurality of travel control modules 512 are arranged along the third reference line 520 , and the layout is compact and reasonable.
[0128] like Fig.12Each walking control module 512 is provided with a walking motor control module 5123 on the second control board 30, and multiple walking motor control modules 5123 are arranged on a straight line and parallel to the third reference line 520; each walking control module 512 is provided with a walking motor 301 driving module on the second control board 30, and multiple walking motor control modules 5124 are arranged on a straight line and parallel to the third reference line 520; each walking control module 512 is provided with a third interface 5125 on the second control board 30, and multiple third interfaces 5125 are arranged on a straight line and parallel to the third reference line 520; the walking motor control module 5123, the walking motor control module 5124 and the third interface 5125 on each walking control module 512 are electrically connected in sequence on the second control board 30. Such a setting makes the layout of the modules and functional parts on the second control board 30 more regular and rational. It is beneficial to the layout design of the second control board 30 and also to the production and manufacturing of the first control board 10.
[0129] like Fig.13 Each walking power module 513 is provided with a fourth interface 5136 for connecting to the third interface 5125 on the second power board 40. The third interface 5125 and the fourth interface 5136 are connected by a cable. A walking control module 512 and a walking power module 513 of a walking controller 518 are arranged one above and one below. Such an arrangement is also intended to make the spatial layout within the shell more compact and shorten the use length of the cable row 525.
[0130] Please also refer to Fig.16 and Fig.17In another embodiment, the multi-functional vehicle includes: a main frame 100 and a plurality of functional components arranged on the main frame 100 and arranged along a first straight direction 101, the plurality of functional components including: a power output component 200, configured to output power to perform outdoor operations, the power output component 200 including a plurality of power output motors 201; a walking component 300, configured to drive the multi-functional vehicle to walk on a working surface along a first straight direction 101, the walking component 300 including a plurality of walking motors 301; a power supply device 400, configured to supply power to the multi-functional vehicle; a controller assembly 500, configured to control the operation of the outdoor operation setting, the controller assembly 500 is located between the power output component 200 and the walking component 300 in the first straight direction 101, the controller assembly 500 includes: a housing, along the first straight In direction 101, the housing is provided with corresponding first side walls 526 and second side walls 504, the power output assembly 200 is provided near the first side wall 526 of the housing, and the travel assembly 300 is provided near the second side wall 504 of the housing; and, the first power board 20 is provided in the housing, and each first power board 20 is provided with a plurality of power output power modules 510, and each power output power module 510 is provided with a first terminal 5104 provided near the first side wall 526 and used to connect with the power output assembly 200; the second power board 40 is provided in the housing, and each second power board 40 is provided with a plurality of travel power modules 513, and each travel power module 513 is provided with a second terminal 5134 provided near the second side wall 504 and used to connect with the travel assembly 300. The power output power module 510 is arranged near the power output assembly 200, which shortens the use of the wiring harness between the two; the travel power module 513 is arranged near the travel assembly 300, which shortens the use of the wiring harness between the two.
[0131] In one embodiment, a plurality of first connectors 523 are disposed on the first side wall 526, and one first connector 523 is connected between one power output power module 510 and one power output motor 201. Such a configuration shortens the wiring harness connection between the controller assembly 500 and the cutting motor.
[0132] In one embodiment, two second connectors 505 are provided on the second side wall 504, one end of each second connector 505 is used to connect to a second terminal 5134 on a power output power module 510, and the other end is connected to the travel motor 301. Preferably, the travel motor 301 is connected to electricity using a three-phase line, so three second terminals 5134 are provided.
[0133] The first power board 20 is provided with a first positive connection terminal 527 at both ends, and each first positive connection terminal 527 is connected to a first safety device 5105; the first power board 20 is provided with a second positive connection terminal 532 at both ends, and each first positive connection terminal 527 is connected to a second safety device 5135; the first safety device 5105 is electrically connected to the second safety device 5135. Specifically, the first safety device 5105 and the second safety device 5135 are both fuses. Fuses are provided on the first power board 20 and the second power board 40, so that the first power board 20 and the second power board 40 can be timely protected from overcurrent, so as to protect the components on the first power board 20 and the second power board 40 from damage.
[0134] A first negative electrode connection terminal 5106 is provided at the middle of the first power board 20 and on one side close to the second power board 40; a second negative electrode connection terminal 5137 is provided at the middle of the second power board 40 and on one side close to the first power board 20; the first negative electrode connection terminal 5106 is electrically connected to the second negative electrode connection terminal 5137. This arrangement shortens the connection length of the wiring harness between the negative electrodes of the first power board 20 and the second power board 40.
[0135] A third connector 506 is disposed on the second side wall 504 of the housing, one end of the third connector 506 is electrically connected to the second fuse and the second negative electrode connection terminal 5137 on the second power board 40, and one end of the third connector 506 is connected to the BMS control board 109 of the power supply device 400. Such a configuration shortens the connection harness between the controller assembly 500 and the BMS control board 109 of the power supply device 400.
[0136] In one embodiment, the multi-functional vehicle includes: a main frame 100 and a plurality of functional components disposed on the main frame 100 and arranged along a first straight direction 101, the plurality of functional components including: a power output component 200, configured to output power to perform outdoor operations, the power output component 200 including a plurality of power output motors 201; an operating component 700, configured to control the multi-functional vehicle to move forward, backward or turn; a walking component 300, configured to drive the multi-functional vehicle to move along a first straight direction 101 on a working surface, the walking component 300 including a plurality of walking motors 301; a power supply device 400, configured to supply power to the multi-functional vehicle; a controller assembly 500, configured to control the operation of the outdoor operation setting, the controller assembly 500 being located between the power output component 200 and the walking component 300 in the first straight direction 101.
[0137] like Fig.16 and Fig.17, further, the controller assembly 500 includes: a shell, along the first straight direction 101, the shell is provided with a corresponding first side wall 526 and a second side wall 504, the power output assembly 200 is arranged near the first side wall 526 of the shell, the travel assembly 300 is arranged near the second side wall 504 of the shell and a plurality of fourth connectors 507 and a fifth connector 508 are arranged on the second side wall 504; and, a first control board 10 is arranged in the shell, the first control board 10 is arranged near the first side wall 526, and a plurality of power output control modules 509 are arranged on the first control board 10; a second control board 30 is arranged in the shell, and a second The control panel 30 is arranged near the second side wall 504, and a plurality of walking control modules 512 and a VCU module 515 are arranged on the second control panel 30. A walking control module 512 is provided with a first communication connection terminal 5126 on the second control, and a first communication connection terminal 5126 is connected to a fourth connector 507; a VCU module 515 is provided with a second communication connection terminal 5151, a third communication connection terminal 5152 and a fourth communication connection terminal 5153 on the second control, and a fifth connector 508 is connected to the second communication connection terminal 5151, the third communication connection terminal 5152 and the fourth communication connection terminal 5153.
[0138] In one embodiment, a walking control module 512 is provided at each end of the second control board 30, the VCU module 515 is located between the two walking control modules 512, and the second communication connection terminal 5151, the third communication connection terminal 5152 and the fourth communication connection terminal 5153 provided on the VCU module 515 are located between the two first communication connection terminals 5126, so as to facilitate the use of a shorter wiring harness connection between the fifth connector 508 and the second communication connection terminal 5151, the third communication connection terminal 5152 and the fourth communication connection terminal 5153, and also facilitate the use of a shorter wiring harness connection between the first communication connection terminal 5126 and the fourth connector 507.
[0139] Please also see Fig.29 and Fig.30In one embodiment, the travel motor 301 includes a left travel motor 3011 and a right travel motor 3012, the travel assembly 300 also includes a left travel wheel 3013 driving with the left travel motor 3011 and a right travel wheel 3014 driving with the right travel motor 3012, one end of the fourth connector 507 is connected to the first communication connection end 5126, and the other end is used to connect the angle sensor and the operating assembly 700 in the travel motor 301, the angle sensor includes a left angle sensor 703 cooperating with the left operating rod 701 and a right angle sensor 704 cooperating with the right operating rod 702, the fifth connector One end of 508 is connected to the second communication connection end 5151, the third communication connection end 5152 and the fourth communication connection end 5153, and the other end is connected to the driving lights 106, the BMS control board 109 and multiple switches on the multi-functional vehicle. The multiple switches include a start switch 1010, a seat switch 108 and a power output switch. The start switch 1010 is configured to start or shut down the power of the multi-functional vehicle. The seat switch 108 is specifically a seat in-position switch, which is used to monitor whether the user is in position to control whether the multi-functional vehicle is running. The power output switch is specifically a grass cutting switch 107, which is used to control the on or off of the cutting motor.
[0140] In one embodiment, on the second side wall 504, the third connector 506 is located between two fourth connectors 507, one of the fourth connectors 507 is arranged close to the left travel motor 3011, and the other fourth connector 507 is arranged close to the right travel motor 3012, and the fifth connector 508 is located between the third connector 506 and the fourth connector 507 close to the left travel motor 3011; one of the two second connectors 505 is located between the fourth connector 507 and the fifth connector 508, and the other is located between the third connector 506 and the fourth connector 507 close to the right travel motor 3012.
[0141] In one embodiment, a travel control module 512 is provided at each end of the second control board 30, the VCU module 515 is located between the two travel control modules 512, and the two second connectors 505 are located between the two fourth connectors and on the outside of the fifth connector 508, so that the second connectors 505 are connected to their corresponding second terminals 5134, which is conducive to shortening the connection harness between the second connector 505 and its corresponding second terminal 5134.
[0142] In one embodiment, the first connector 523, the second connector 505, the third connector 506, the fourth connector 507 and the fifth connector 508 do not cross the lines on the second control board 30 and the second power board 40 in the shell, thereby reducing electromagnetic interference between the lines.
[0143] In one embodiment, a first connection terminal 5093 is disposed at one end of the first control board 10, and a second connection terminal 5127 is disposed on the second control board 30. The first connection terminal 5093 is electrically connected to the second connection terminal 5127, and the first connection terminal 5093 and the second connection terminal 5127 are located on the same side of the housing, so as to realize the connection between the first control board 10 and the second control board 30.
[0144] like Fig.12 In one embodiment, the second control board 30 is provided with a third step-down module 5128 for converting the 58V voltage of the power supply device 400 into a 15V voltage. The third step-down module 5128 can transmit the 15V voltage to each walking control module 512 and the VCU module 515. Each walking control module 512 is provided with a fourth step-down module 5129 for converting the 15V voltage into a 5V voltage. The VCU module 515 on the second control board 30 is also provided with a fifth step-down module 5159 for converting the 15V voltage into a 3.5V voltage.
[0145] In one embodiment, the VCU module 515 is provided with a vehicle control module 5154, a charging module 51590, a vehicle posture processing module 5157 and a Bluetooth module 5158. The vehicle control module 5154 controls the charging module 51590 to charge external devices, the vehicle control module 5154 controls the posture sensor module to detect the posture of the multifunctional vehicle, and the vehicle control module 5154 controls the connection of the Bluetooth module 5158 with external signals. The VCU module 515 is also provided with a headlight control module 5155, which is used to control the turning on or off of the headlights of the multifunctional vehicle. The VCU module 515 is also provided with a communication module 5156, which is a CAN communication or a 485 communication.
[0146] In one embodiment, a breathable valve 528 is provided on the shell to balance the air pressure inside and outside the shell, so as to prevent the internal air pressure from being too high and causing damage to the internal components.
[0147] like Fig.18 As shown, in one embodiment, the controller assembly 500 assembled with the multi-functional vehicle has a heat dissipation portion, and the heat dissipation portion 503 is arranged to extend along a plane, and the heat dissipation portion 503 is at an angle to the first straight line direction 101. Preferably, the angle between the heat dissipation portion and the first straight line direction 101 is greater than or equal to 0 and less than or equal to 90 degrees. Further preferably, the angle between the heat dissipation portion 503 and the first straight line direction 101 is greater than or equal to 0 and less than or equal to 45 degrees. Preferably, the angle between the heat dissipation portion 503 and the first straight line direction 101 is 45 degrees. Such a setting is not only conducive to heat dissipation, but also conducive to the assembly of the controller assembly 500 on the multi-functional vehicle.
[0148] In one embodiment, the first safety device 5105 and the second safety device 5135 are both fuses.
[0149] like Fig. 22 In one embodiment, the controller assembly 500 of the multi-function vehicle includes: a housing and an all-in-one control module disposed in the housing; a connector assembly 800 disposed in the housing and electrically connected to the all-in-one control module; the connector assembly 800 includes: a first connector 801 for fixing to the housing and a second connector 802 detachably connected to the first connector 801; a locking assembly is disposed between the first connector 801 and the second connector 802; when the locking assembly is in a locked state, the first connector 801 and the second connector 802 are locked and matched; when the locking assembly is in an unlocked state, the first connector 801 and the second connector 802 can be separated from each other; wherein, when the first connector 801 and the second connector 802 are locked and matched, the pull-out force between the first connector 801 and the second connector 802 is not less than 500N. Preferably, the pull-out force between the first connector 801 and the second connector 802 is 600N or 800N. The connection between the connector components 800 is more secure, the transmission of electrical signals is more stable and reliable, and the stability of the vehicle operation control is improved. Compared with the traditional connector threaded connection, the connector component 800 of the present application can be quickly disassembled and assembled with the controller assembly 500, making it easy to remove the controller assembly 500 from the multi-purpose vehicle for maintenance. The controller assembly of the multi-purpose vehicle of the present application can also be a controller that is not an all-in-one control module inside, and the controller includes a housing and a connector component 800 arranged on the housing.
[0150] In one embodiment, the locking assembly includes a first buckle 8014 disposed on the first connecting member 801 and a second buckle 8021 disposed on the second connecting member 802, the second buckle 8021 being made of an elastic material, and when locked, the first buckle 8014 and the second buckle 8021 are interlocked, and when unlocked, the second buckle 8021 is moved to separate from the first buckle 8014. The locking assembly may also be any assembly that realizes locking and unlocking between the first connecting member 801 and the second connecting member 802.
[0151] like Fig. 22In one embodiment, the overall length L1 of the connector assembly 800 is greater than or equal to 40 mm and less than or equal to 49 mm. Preferably, the overall length L1 of the connector assembly 800 is 40 mm, 45 mm or 49 mm. The walking assembly 300 includes two walking wheels, and the two walking wheels rotate with the second linear direction 102 as the axis. The length L2 of the connector assembly 800 along the second linear direction 102 is greater than or equal to 35 mm and less than or equal to 45 mm. Preferably, the length L2 of the connector assembly 800 along the second linear direction 102 is 35 mm, 40 mm or 45 mm. The length L3 of the connector assembly 800 along the third linear direction 103 perpendicular to the first linear direction 101 and perpendicular to the second linear direction 102 is greater than or equal to 28 mm and less than or equal to 35 mm. Preferably, the length L3 of the connector assembly 800 along the third linear direction 103 perpendicular to the first linear direction 101 and perpendicular to the second linear direction 102 is 28 mm, 32 mm or 35 mm. The connector assembly 800 is configured to be smaller in size while meeting normal use requirements, which not only reduces the cost of raw materials required for production but also improves the stability of the connection.
[0152] In one embodiment, the fastener 803 is a screw, and when the first connector 801 is fastened to the housing, the tightening torque of the screw is greater than or equal to 2.5 N·m and less than or equal to 3.0 N·m. Preferably, the tightening torque of the screw is 2.5 N·m, 2.8 N·m or 3.0 N·m. While meeting the installation requirements of the connector assembly 800 on the housing, damage to the housing due to excessive torque is also avoided.
[0153] like Fig. 22 In one embodiment, a seal 805 is provided between the second connecting member 802 and the housing, and the area of the overlapped portion of the seal 805 and the second connecting member 802 along the first straight line direction 101 is not less than 600 mm. 2 When the tightening torque of the screw is greater than or equal to 2.5 N·m and less than or equal to 3.0 N·m, the sealing performance between the connector and the housing is improved, and water vapor and impurities are reduced from entering the housing.
[0154] In one embodiment, a first connection hole 50201 is formed on the housing, a second connection hole 8013 is formed on the first connection member 801, and the first connection hole 50201 and the second connection hole 8013 are connected by a fastener 803 to fix the first connection member 801 on the housing 51. The first connection member 801 is fixed to the housing in a detachable manner, thereby reducing the shaking caused by the multi-functional vehicle when running, thereby avoiding the occurrence of poor contact between the first connection member 801 and the second connection member 802 caused by the shaking, and increasing the stability of the connector assembly 800.
[0155] like Fig. 22 In one embodiment, the thickness of the shell and the connector assembly 800 in the connection area is greater than or equal to 2 mm and less than or equal to 3 mm. Preferably, the thickness of the shell and the connector assembly 800 in the connection area is 2 mm, 2.5 mm and 3 mm. When the connector assembly 800 is installed and fixed, the thickness of the shell is set to be thinner, which reduces the cost of raw materials.
[0156] like Fig.23 In one embodiment, the first connector 801 includes a first shell 501, and the second connector 802 includes a second shell 502. The first shell 501 is provided with a power terminal 8011 and a signal terminal 8012. The power terminal 8011 and the signal terminal 8012 are both plug-in structures. The second shell 502 is provided with a socket structure. When the first connector 801 and the second connector 802 are assembled, the power terminal 8011 and the signal terminal 8012 are inserted into the socket structure to achieve electrical conduction and electrical signal connection between the first connector 801 and the second connector 802.
[0157] like Fig.23 In one embodiment, a plurality of power terminals 8011 and a plurality of signal terminals 8012 are provided on the first connector 801. The diameter of the power terminal 8011 is greater than or equal to 1.65 mm and less than or equal to 1.8 mm. Preferably, the diameter of the power terminal 8011 is 1.65 mm, 1.75 mm or 1.8 mm. The diameter of the signal terminal 8012 is greater than or equal to 1.1 mm and less than or equal to 1.3 mm. Preferably, the diameter of the signal terminal 8012 is 1.1 mm, 1.2 mm or 1.3 mm. The voltage allowed to pass through the power terminal 8011 or the signal terminal 8012 is greater than or equal to 600 V, and the current allowed to pass through the power terminal 8011 or the signal terminal 8012 is greater than or equal to 5 A. Preferably, the current allowed to pass through the power terminal 8011 is 15 A, and the current allowed to pass through the signal terminal 8012 is 5 A. The power terminals 8011 and the signal terminals 8012 are configured to be smaller in size when a certain voltage and current are met, and the arrangement of the power terminals 8011 and the signal terminals 8012 occupies a smaller space.
[0158] In a specific implementation, the number of power terminals 8011 is 6 and the number of signal terminals 8012 is 26.
[0159] The impedance of the first shell 501 and the second shell 502 are both greater than or equal to 4000 MΩ, preferably, the impedance of the first shell 501 and the second shell 502 are both 5000 MΩ or 6000 MΩ. The excellent electrical characteristics extend the service life of the connector assembly 800.
[0160] like Fig.26 In one embodiment, the controller assembly 500 and the power output assembly 200 are located on different horizontal planes, that is, the controller assembly 500 and the power output assembly 200 are at different heights. In order to facilitate the electrical signal connection between the controller and the power output assembly 200, in one embodiment of the present application, the side of the shell close to the power output assembly 200 is set to a first end 52611, a second end 52612 and a connecting portion 5261 connected between the first end 52611 and the second end 52612, and a plurality of connectors for connecting the power output assembly 200 and the all-in-one control module are provided on the connecting portion 5261.
[0161] like Fig.26 In a further embodiment, the projections of the first end 52611 and the second end 52612 in the vertical direction do not overlap, so that the first projection plane of the connecting portion 5261 in the vertical direction and the second projection plane of the connecting portion 5261 in the horizontal direction and the connecting portion 5261 together form an accommodation space for accommodating at least part of the connector. That is, in the first linear direction 101, the distance between the first end 52611 and the power output assembly 200 is smaller than the distance between the second end 52612 and the power output assembly 200. Such an arrangement makes the length of the connector arranged on the housing shorter in the first linear direction 101, so that the space occupied by the entire controller assembly 500 becomes smaller, which is conducive to optimizing the structure and layout of the entire multi-functional vehicle.
[0162] like Fig.24 and Fig.25 As shown, in one embodiment, the overall length L9 of the first connector 523 is greater than or equal to 86 mm and less than or equal to 91 mm. Preferably, the overall length L9 of the first connector 523 is 86 mm, 89 mm or 91 mm. The length L8 of the portion of the first connector 523 located outside the housing in the first straight direction 101 is greater than or equal to 30 mm and less than or equal to 32 mm. Preferably, the length L8 of the portion of the first connector 523 located outside the housing in the first straight direction 101 is 30 mm, 31 mm or 32 mm. The length L7 of the portion of the first connector 523 located outside the housing in the first straight direction 101 is greater than or equal to 23 mm and less than or equal to 26 mm. Preferably, the length L7 of the portion of the first connector 523 located outside the housing in the first straight direction 101 is 23 mm, 25 mm and 26 mm. Such a setting shortens the length of the first connector 523 in the first straight direction 101, thereby reducing the space occupied by the entire controller assembly 500.
[0163] like Fig. 27In one embodiment, in the first straight direction 101, the power output component 200 is a power output motor 201, and the distance L12 between the first connector 523 and the power output motor 201 is greater than or equal to 40 mm and less than or equal to 130 mm. Preferably, the distance L12 between the first connector 523 and the power output motor 201 is 40 mm, 80 mm or 130 mm.
[0164] like Fig.26 As shown, the all-in-one control module includes a first terminal 5104. In the first straight direction 101, the distance L10 between the first connector 523 and the first terminal 5104 is greater than or equal to 55 and less than or equal to 95 mm. Preferably, in the first straight direction 101, the distance L10 between the first connector 523 and the first terminal 5104 is 55 mm, 75 mm and 95 mm.
[0165] like Fig.24 In one embodiment, the connecting portion 5261 includes an inclined connecting section 52610, the first connector 523 is disposed on the connecting section 52610, and the first connector 523 extends along the fifth straight line direction 105 on the connecting section 52610. The angle between the first connector 523 and the first straight line direction 101 is greater than or equal to 15 degrees and less than or equal to 89 degrees. Preferably, the angle between the first connector 523 and the first straight line direction 101 is 15 degrees, 45 or 89 degrees.
[0166] like Fig.24 In one embodiment, the ratio of the length of the portion of the first connector 523 located outside the housing in the first straight direction 101 to the length of the connecting section 52610 in the first straight direction 101 is greater than or equal to 1 and less than or equal to 1.3. In one embodiment, the connecting section 52610 is a straight section, and the length L11 of the straight section in the first straight direction 101 is greater than or equal to 26 mm and less than or equal to 32 mm. Preferably, the length L11 of the straight section in the first straight direction 101 is 26 mm, 28 mm or 32 mm. This allows the housing to form a larger accommodation space to accommodate the portion of the connector located outside the housing, and is also beneficial for protecting the connector to prevent damage to the connector due to bumps and other factors during installation or transportation.
[0167] Please also see Fig.19 and Fig. 20In one embodiment, the length L4, width L5 and height L6 of the housing are respectively greater than or equal to 350 mm and less than or equal to 376 mm, greater than or equal to 286 mm and less than or equal to 294 mm, and greater than or equal to 130 mm and less than or equal to 145 mm. Preferably, the length L4 of the housing is 350 mm, 360 mm or 376 mm, the width L5 is 286 mm, 290 mm or 294 mm, and the height L6 is 130 mm, 140 mm or 145 mm. The entire controller assembly 500 is smaller in size while meeting the requirements of integrating the entire multi-functional vehicle control, and occupies less space in the multi-functional vehicle.
[0168] The present application is not limited to the above specific implementations. A person skilled in the art can easily understand that there are many alternatives to the outdoor garden mower of the present application without departing from the principle and scope of the present application. The scope of protection of the present application shall be subject to the content of the claims.
Claims
1. A multi-functional vehicle, characterized in that: include: A main frame, wherein the main frame is provided with: A power output assembly configured to output power to perform outdoor work; A walking assembly, configured to support the multifunctional vehicle to walk along a first straight line direction on a working surface; a power supply device configured to supply power to the multi-purpose vehicle; A controller assembly is located on a different horizontal plane from the power output component, and the controller assembly is configured to control the multi-functional vehicle to perform outdoor operations. The controller assembly includes a shell and an all-in-one control module located in the shell; the side of the shell close to the power output component includes a first end, a second end, and a connecting portion connected between the first end and the second end, and the connecting portion is provided with a plurality of first connectors for connecting the power output component and the all-in-one control module, and the first connector is at an angle to the first straight line direction; the projections of the first end and the second end in the vertical direction do not overlap, so that the first projection surface of the connecting portion in the vertical direction and the second projection surface of the connecting portion in the horizontal direction jointly form an accommodating space for at least part of the first connector.
2. The multi-purpose vehicle according to claim 1, characterized in that: A length of a portion of the first connector located outside the housing in the first straight line direction is greater than or equal to 30 mm and less than or equal to 32 mm.
3. The multi-purpose vehicle according to claim 1, characterized in that: A length of a portion of the first connector located outside the housing in the first straight line direction is greater than or equal to 23 mm and less than or equal to 26 mm.
4. The multi-purpose vehicle according to claim 1, characterized in that: The overall length of the first connector is greater than or equal to 86 mm and less than or equal to 91 mm.
5. The multi-purpose vehicle according to claim 1, characterized in that: In the first straight line direction, the power output component is a power output motor, and the distance between the first connector and the power output motor is greater than or equal to 40 mm and less than or equal to 130 mm.
6. The multi-purpose vehicle according to claim 1, characterized in that: The all-in-one control module includes a first terminal. In the first straight line direction, the distance between the first connector and the first terminal is greater than or equal to 55 mm and less than or equal to 95 mm.
7. The multi-purpose vehicle according to claim 1, characterized in that: The connecting portion includes an inclined connecting section, the first connector is arranged on the connecting section, and the angle between the first connector and the first straight line direction is greater than or equal to 15 degrees and less than or equal to 89 degrees.
8. The multi-purpose vehicle according to claim 7, characterized in that: A ratio of a length of a portion of the first connector located outside the housing in the first straight line direction to a length of the connecting section in the first straight line direction is greater than or equal to 1 and less than or equal to 1.
3.
9. The multi-purpose vehicle according to claim 8, characterized in that: The connecting segment is a straight line segment, and the length of the straight line segment in the first straight line direction is greater than or equal to 26 mm and less than or equal to 32 mm.
10. A multi-functional vehicle, characterized in that: include: A main frame, wherein the main frame is provided with: A power output assembly configured to output power to perform outdoor work; A walking assembly, configured to support the multifunctional vehicle to walk along a first straight line direction on a working surface; a power supply device configured to supply power to the multi-purpose vehicle; A controller, located at a different horizontal plane from the power output assembly, the controller being configured to control the multi-purpose vehicle to perform outdoor operations, the controller comprising a housing and a control module located in the housing; The side of the shell close to the power output component includes a first end, a second end and a connecting portion connected between the first end and the second end, and the connecting portion is provided with a plurality of first connectors for connecting the power output component and the all-in-one control module, and the first connector is at an angle to the first straight line direction.