A motor controller

By designing the bottom plate and the clamping mechanism in the electric vehicle controller, the pin column is driven to move and fast fix the bottom plate, and the limit fixation of the plug is achieved through the clamping board and clamping connection, the problem of loose wire harness and inconvenient maintenance caused by joint shaking is solved, and the fixing stability and maintenance efficiency are improved.

CN222750710UActive Publication Date: 2025-04-11WUXI MAIGAOLI IND CONTROL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421428582.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-04-11
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

During use, existing electric vehicle controllers are prone to shake at the joints, causing loose wire harness; and multiple bolts need to be unscrewed during maintenance and replacement, which is inconvenient to disassemble and assemble, and reduce maintenance efficiency.

Method used

A motor controller is designed, adopting the design of a bottom plate and a clamping mechanism, and the pin column is driven to move through the second bolt and spring to quickly fix the bottom plate; at the same time, the clamping between the first and second clamping plates is achieved by simultaneously fixing and limiting multiple plugs.

Benefits of technology

This design improves the fixing stability of the motor controller, reduces pulling of the wiring harness, simplifies the maintenance and replacement process, and improves maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222750710U_ABST
    Figure CN222750710U_ABST
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Abstract

The utility model belongs to the field of controller technology, especially a motor controller. In view of the problems in the prior art that the joints are prone to shaking, long-term bumping and shaking can cause the wiring harness inside the controller to loosen, and the prior controller is fixed and installed by multiple bolts, which is inconvenient to disassemble and assemble, and reduces maintenance efficiency, the following scheme is proposed, which includes a controller, a bottom plate is fixedly provided at the bottom of the controller, and two groups of first bolts are penetrated at the top of the bottom plate, and the bottom ends of the first bolts are threadedly connected to the electric frame; in the utility model, the bottom plate is conveniently fixed through the use of a pin column and a positioning column, and during the disassembly process, there is no need to screw the four first bolts, only the two second bolts need to be screwed, thereby improving maintenance efficiency, and multiple plugs can be simultaneously limited and fixed by the first clamping plate and the second clamping plate, thereby reducing the pulling of the wires.
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Description

Technical Field

[0001] The utility model relates to the technical field of controllers, in particular to a motor controller. Background Art

[0002] The electric vehicle controller is a vital component of the electric vehicle. It can perform control functions such as starting, running, advancing and retreating, speed adjustment, and parking, and uniformly manage other electronic components of the electric vehicle, playing a vital role in the operation of the electric vehicle.

[0003] After searching, the utility model with announcement number CN220797302U relates to the field of wiring harness technology, and in particular to a stable and easy-to-connect wiring harness for a tram motor controller. By rotating the mouth-shaped rod and making the rod section at the end of the mouth-shaped rod engage in the limit groove and then loosening the ring, the ring is pulled by the spring to make the wiring harness head A and the wiring harness head B fit each other, avoiding the hidden danger of connection failure between the wiring harness head A and the wiring harness head B after any one of the wiring harness heads is pulled. The U-shaped plastic sheet set on the mouth-shaped rod can effectively protect the wiring harness head A and the wiring harness head B.

[0004] The wiring harness also has the following disadvantages during use: since the wiring harness is long, if it is not fixed during use, its joints are prone to shaking, and long-term bumps and shaking can cause the wiring harness inside the controller to loosen, and the existing controller is fixed and installed with multiple bolts, which need to be opened one by one during maintenance and replacement, and the space inside the car is small, making disassembly and assembly inconvenient, reducing maintenance efficiency. Utility Model Content

[0005] The purpose of the utility model is to solve the problems in the prior art that the joints are prone to shaking, long-term shaking and bumping can cause the wiring harness inside the controller to loosen, and the existing controller is fixed and installed by multiple bolts, which need to be opened one by one during maintenance and replacement, and the space inside the vehicle is small, making disassembly and assembly inconvenient, thereby reducing maintenance efficiency. A motor controller is proposed to solve the problems in the prior art that the joints are prone to shaking, long-term shaking and bumping can cause the wiring harness inside the controller to loosen, and the existing controller is fixed and installed by multiple bolts, which need to be opened one by one during maintenance and replacement, and the space inside the vehicle is small, making disassembly and assembly inconvenient, thereby reducing maintenance efficiency.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A motor controller comprises a controller, wherein a bottom plate is fixedly provided at the bottom of the controller, two groups of first bolts are penetrated through the top of the bottom plate, and the bottom ends of the first bolts are threadedly connected to an electric vehicle frame;

[0008] Two sets of clamping mechanisms are both arranged on the bottom plate and used to quickly fix the bottom plate on the two sets of first bolts;

[0009] Multiple sets of wires, all of which are arranged on the controller, one end of which is connected to the electrical components in the controller, and the other end of which is fixed with a plug that is plugged into the internal connector of the electric vehicle;

[0010] The limiting mechanism is arranged on one side of the bottom plate and is used to fix multiple plugs at the same time.

[0011] In a possible design, the clamping mechanism includes two groups of positioning columns penetrating through the top of the base plate, the positioning columns are rotatably sleeved on the first bolt, two groups of fixing plates are fixedly provided on the top of the base plate, a pin column is slidably provided through one side of the fixing plate, and a socket for use with the pin column is provided on the outer side of the positioning column, and two groups of limiting members are provided on the base plate for limiting the positions of the two groups of pin columns, and the pin columns are inserted into the sockets to fix the positioning columns to the base plate.

[0012] In a possible design, the limiting member includes two nut seats that are passed through and fixed on the top of the base plate, a second bolt is threaded through the top of the nut seat, a groove is provided on one side of the nut seat, and the same connecting rod is fixed at one end of the two pins. The connecting rod is located in the groove, and an annular groove is provided on the outer wall of the second bolt for use with the connecting rod. When the annular groove corresponds to the connecting rod, the connecting rod can move.

[0013] In a possible design, a spring is sleeved on the outer wall of the pin, and two ends of the spring are respectively fixedly connected to the outer wall of the pin and one side of the fixed plate to provide restoring power for the pin.

[0014] In a possible design, the limiting mechanism includes a connecting plate fixed on one side of the base plate, a first clamping plate fixed on the other end of the connecting plate, a second clamping plate clamped on the top of the first clamping plate, and positioning grooves corresponding to the plug are provided on the sides of the first clamping plate and the second clamping plate close to each other.

[0015] In a possible design, two groups of card strips are fixedly provided at the bottom of the second card plate, and card holes corresponding to the card strips are opened at the top of the first card plate. After the card strips are inserted into the card holes, the bottom ends thereof abut against the first card plate.

[0016] In a possible design, the length of the connecting piece is shorter than the length of the wire.

[0017] In the present application, during installation, the bottom plate is first placed inside the electric vehicle, and then positioned according to the mounting holes, and then the first bolt is screwed at the positioning position, the bottom plate is placed on the four positioning columns, and then the second bolt is screwed by a wrench, which can drive the annular groove to move downward, and during the downward movement of the annular groove, the connecting rod can be driven to move in the groove, which can drive the pin column to be inserted into the corresponding socket, and the bottom plate can be fixed on the four positioning columns;

[0018] Then put the plug into the corresponding positioning groove, and then clamp the second clamping plate on the plug until the clamping strip passes through the clamping hole and contacts the bottom of the plug, so that multiple plugs can be fixed on one side of the bottom plate at the same time;

[0019] When the bottom plate needs to be disassembled for maintenance, only the second bolt needs to be rotated to drive the annular groove to move upward so that the annular groove corresponds to the connecting rod. At this time, the connecting rod can move under the action of the spring, driving the fixing plate away from the socket and releasing the fixation of the bottom plate. Beneficial Effects

[0020] In the utility model, the motor controller can drive the pin to move by rotating the second bolt and the spring, so that it is convenient to fix the bottom plate. The bottom plate can be removed without unscrewing the four first bolts, thereby improving maintenance efficiency.

[0021] In the utility model, the motor controller can fix multiple plugs at the same time by clamping the first clamping plate and the second clamping plate, and the first clamping plate is connected to the bottom plate by a connecting piece, so that the plug can be limited to avoid the plug shaking and pulling the wire, and it is not easy to cause a short circuit;

[0022] In the utility model, the pin column and the positioning column are used in coordination to make it convenient to fix the base plate, and during the disassembly process, there is no need to screw the four first bolts, only the two second bolts need to be screwed, thereby improving maintenance efficiency, and multiple plugs can be limited and fixed at the same time by the first clamping plate and the second clamping plate, reducing the pulling on the wires. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A three-dimensional structural schematic diagram of a motor controller proposed by the utility model;

[0024] Figure 2 It is a partial cross-sectional structural schematic diagram of a motor controller proposed by the utility model;

[0025] Figure 3 This is a schematic diagram of a second bolt structure of a motor controller proposed by the utility model;

[0026] Figure 4 The utility model is a schematic diagram of a card board structure of a motor controller.

[0027] In the figure: 1, base plate; 2, controller; 4, first bolt; 5, wire; 6, connecting piece; 7, plug; 8, first clamping plate; 9, second clamping plate; 10, positioning column; 11, jack; 12, fixing plate; 13, pin; 14, connecting rod; 15, spring; 16, nut seat; 17, second bolt; 18, groove; 19, annular groove; 21, clamping strip; 22, clamping hole; 23, positioning groove. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0029] Example 1: Reference Figure 1-Figure 4 A motor controller is used in the field of controllers, including: a controller 2, which is the core control component of an electric vehicle and is responsible for receiving and sending instructions to control the driving state of the electric vehicle. A bottom plate 1 is fixedly provided at the bottom of the controller 2, and the bottom plate 1 is used to support the controller 2 and provide an installation basis. Two groups of first bolts 4 are penetrated through the top of the bottom plate 1, and the bottom ends of the first bolts 4 are threadedly connected to the electric vehicle frame, so that the controller 2 can be fixed on the electric vehicle frame. The controller 2 adopts the controller body in the patent document CN220797302U.

[0030] Two groups of clamping mechanisms are provided on the base plate 1, which are used to quickly fix the base plate 1 on the two groups of first bolts 4. Each group of clamping mechanisms includes two groups of positioning columns 10 that pass through the top of the base plate 1. The positioning columns 10 are rotatably sleeved on the first bolts 4. When installation is required, the positioning columns 10 are placed flush with the top of the base plate 1, and then the base plate 1 is placed on the electric vehicle frame so that the first bolts 4 are threaded on the frame. Then, two groups of fixing plates 12 are fixed on the top of the base plate 1, and a pin column 13 is slidably provided on one side of the fixing plate 12. A socket 11 used in conjunction with the pin column 13 is opened on the outer side of the positioning column 10. The pin column 13 is inserted into the socket 11, so that the positioning column 10 is fixed to the base plate 1, thereby achieving the fixation of the base plate 1 and the electric vehicle frame.

[0031] In order to limit the pin 13, two groups of limiting members are provided on the base plate 1, and the limiting members include two nut seats 16 that are fixed through the top of the base plate 1, and a second bolt 17 is threaded through the top of the nut seat 16. A groove 18 is provided on one side of the nut seat 16, and one end of the two pins 13 is fixed with the same connecting rod 14, and the connecting rod 14 is located in the groove 18. By rotating the second bolt 17 so that the annular groove 19 provided on the outer wall corresponds to the connecting rod 14, the connecting rod 14 can move, thereby releasing the limitation of the pin 13. When fixing is required, the second bolt 17 is rotated in the opposite direction to stagger the annular groove 19 and the connecting rod 14. The connecting rod 14 is reset under the elastic force of the spring 15, driving the pin 13 to be inserted into the socket 11, thereby realizing the fixation of the base plate 1 and the electric frame.

[0032] A plurality of groups of wires 5 are provided on the controller 2 for connecting the controller 2 with other electrical components inside the electric vehicle. One end of the wire 5 is connected with the electrical components inside the controller 2, and the other end is fixedly provided with a plug 7 plugged into the internal connector of the electric vehicle. In order to facilitate the fixing of the plug 7, a limiting mechanism is provided on one side of the base plate 1. The limiting mechanism includes a connecting piece 6 fixedly provided on one side of the base plate 1, and the length of the connecting piece 6 is smaller than the wire 5, which can prevent the wire 5 from being pulled. A first card plate 8 is fixedly provided on the other end of the connecting piece 6, and a second card plate 9 is clamped on the top of the first card plate 8. Positioning grooves 23 corresponding to the plug 7 are provided on the sides of the first card plate 8 and the second card plate 9 close to each other. The plug 7 is placed in the positioning groove 23, and then the second card plate 9 is covered to achieve simultaneous fixing of multiple plugs 7. In order to facilitate disassembly, two groups of card strips 21 are fixedly provided at the bottom of the second card plate 9, and a card hole 22 corresponding to the card strip 21 is provided on the top of the first card plate 8. After the card strip 21 is inserted into the card hole 22, the bottom end conflicts with the first card plate 8, thereby achieving the fixing of the second card plate 9.

[0033] However, as is well known to those skilled in the art, the working principle and wiring method of the controller 2 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any selections according to their needs or convenience.

[0034] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A motor controller, characterized in that: It comprises a controller (2), a bottom plate (1) being fixedly provided at the bottom of the controller (2), two groups of first bolts (4) being passed through the top of the bottom plate (1), and the bottom ends of the first bolts (4) being threadedly connected to the electric vehicle frame; Two sets of clamping mechanisms are both arranged on the base plate (1) and are used to quickly fix the base plate (1) to the two sets of first bolts (4); A plurality of groups of wires (5), each of which is disposed on the controller (2), one end of which is connected to an electrical component in the controller (2), and the other end of which is fixedly provided with a plug (7) that is plugged into an internal connector of the electric vehicle; A limiting mechanism is arranged on one side of the base plate (1) and is used to fix a plurality of plugs (7) at the same time.

2. A motor controller according to claim 1, characterized in that: The clamping mechanism comprises two groups of positioning columns (10) penetrating the top of the base plate (1), the positioning columns (10) being rotatably sleeved on the first bolt (4), two groups of fixing plates (12) being fixedly provided on the top of the base plate (1), a pin column (13) being slidably provided through one side of the fixing plate (12), an insertion hole (11) for use with the pin column (13) being provided on the outer side of the positioning column (10), two groups of limiting members being provided on the base plate (1) for limiting the positions of the two groups of pin columns (13), the pin column (13) being inserted into the insertion hole (11) to fix the positioning column (10) on the base plate (1).

3. A motor controller according to claim 2, characterized in that: The limiting member comprises two nut seats (16) which are fixedly mounted on the top of the base plate (1), a second bolt (17) is threadedly mounted on the top of the nut seat (16), a groove (18) is formed on one side of the nut seat (16), a same connecting rod (14) is fixedly mounted on one end of the two pins (13), the connecting rod (14) is located in the groove (18), an annular groove (19) which cooperates with the connecting rod (14) is formed on the outer wall of the second bolt (17), and when the annular groove (19) corresponds to the connecting rod (14), the connecting rod (14) can move.

4. A motor controller according to claim 2, characterized in that: The outer wall of the pin (13) is sleeved with a spring (15), and the two ends of the spring (15) are respectively fixedly connected to the outer wall of the pin (13) and one side of the fixing plate (12), so as to provide restoring power for the pin (13).

5. A motor controller according to any one of claims 1 to 4, characterized in that: The limiting mechanism comprises a connecting plate (6) fixedly arranged on one side of the bottom plate (1); a first clamping plate (8) is fixedly arranged on the other end of the connecting plate (6); a second clamping plate (9) is clamped on the top of the first clamping plate (8); and a positioning groove (23) corresponding to the plug (7) is provided on the side of the first clamping plate (8) and the second clamping plate (9) close to each other.

6. A motor controller according to claim 5, characterized in that: Two groups of clamping strips (21) are fixedly provided at the bottom of the second clamping plate (9), and a clamping hole (22) corresponding to the clamping strip (21) is provided at the top of the first clamping plate (8). After the clamping strip (21) is inserted into the clamping hole (22), the bottom end thereof contacts the first clamping plate (8).

7. A motor controller according to claim 5, characterized in that: The length of the connecting piece (6) is smaller than the length of the wire (5).

Citation Information

Patent Citations

  • Stable and easy-to-lap-joint electric vehicle motor controller wire harness

    CN220797302U