Reaction kettle for resin processing
By designing a reactor with a feed silo, a preliminary stirring chamber, a reaction chamber and a cooling chamber, a double-layer stirring mechanism and a rotary twisting dragon, the problems of resin adhesion, uneven stirring, precipitation bonding and heating cooling efficiency are solved, and uniform stirring and efficient production of resin are achieved.
Patent Information
- Application Number
- CN202421535001.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-01
AI Technical Summary
The existing resin reactors have problems such as resin adhering to the inner wall, uneven stirring, material precipitation and bonding, and low heating and cooling efficiency.
A reactor including a feed silo, a preliminary stirring chamber, a reaction chamber and a cooling chamber is designed, using a double-layer stirring mechanism and a rotary twisting dragon, a scraper plate and a bottom scraper are used to prevent resin adhesion, and the heating and cooling ducts are set in the upper and lower positions to improve temperature transfer efficiency.
The uniform stirring of the resin is achieved, adhesion is prevented, the convenience and production efficiency of discharge are improved, and the efficiency of heating and cooling is improved.
Smart Images

Figure CN222753273U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of resin production devices, in particular to a reaction kettle for resin processing. Background Art
[0002] Resin usually refers to an organic polymer that softens or melts after being heated, tends to flow under external force when softened, and is solid, semi-solid, or sometimes liquid at room temperature. In a broad sense, any polymer compound that can be used as a raw material for plastic product processing is called a resin. Resin needs to be modified and produced by a dedicated reactor with different materials. The reactors in the prior art have the following disadvantages: 1. The inner wall of the reactor will slowly stick to a large amount of resin, which is not conducive to full stirring, and the resin is not cleaned on the inner wall, resulting in mixing with the residue during the next physical and chemical reaction, thereby affecting subsequent production and processing. 2. The stirring system is single and difficult to stir evenly. 3. The existing reactor is prone to cause the material to precipitate and adhere to the bottom of the reactor during the processing, which is not conducive to the discharge of the device. 4. Heating is required during the reaction process to make the resin react quickly, and it is also necessary to cool down in time after the reaction. Different reactors will set the heating pipe and cooling pipe on the inner and outer sides of the shell respectively, and their ability to transfer temperature will be reduced, which is not conducive to improving the processing efficiency of the resin. Utility Model Content
[0003] In view of this, the purpose of the present invention is to provide a reaction kettle for resin processing to solve the problems mentioned in the above background technology.
[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a reaction kettle for resin processing, comprising a kettle body, a feed bin is arranged on the top of the kettle body, a preliminary stirring chamber is arranged below the feed bin, and the preliminary stirring chamber is provided with a preliminary stirring mechanism; the bottom of the preliminary stirring chamber is respectively connected with two or more inclined feeding pipes, the bottom end of the feeding pipe is connected with a vertically arranged drop pipe, the bottom of the drop pipe is connected with a reaction chamber, and a reaction stirring mechanism is arranged in the reaction chamber; the inner wall of the reaction chamber is connected with the inner side wall to form a hollow heating chamber, a heating rod is arranged in the heating chamber, a cooling chamber is arranged at the bottom of the reaction chamber, a feed pipe is arranged at the bottom of the reaction chamber, the feed pipe is connected with a horizontally arranged discharge pipe, the feed pipe and the discharge pipe are located inside the cooling chamber, an auger is arranged in the discharge pipe, and the auger is driven by a discharge motor.
[0005] Furthermore, the preliminary stirring mechanism includes a top stirring motor arranged at the bottom of the preliminary stirring chamber, the motor shaft of the top stirring motor is vertically upward and connected to a stirring shaft located inside the preliminary stirring chamber, the side wall of the stirring shaft is provided with a plurality of connecting rods perpendicular thereto, the end of the connecting rod is provided with a vertically arranged scraper, the side wall of the connecting rod is connected to a plurality of stirring rods perpendicular thereto, and the side wall of the stirring rod is connected to a plurality of stirring blades.
[0006] Furthermore, the reaction stirring mechanism includes a bottom stirring motor arranged at the top of the reaction chamber, the motor shaft of the bottom stirring motor is vertically downward and connected to a rotating shaft located inside the reaction chamber, the side walls of the rotating shaft are connected to a plurality of cross bars perpendicular thereto, the ends of the cross bars are connected to scraper plates, and the bottom of the rotating shaft is connected to a bottom scraper plate.
[0007] Furthermore, a plurality of stirring paddles are respectively connected to the side wall of the cross bar and the top of the bottom scraper.
[0008] Furthermore, the stirring paddle comprises a vertical rod, and a plurality of paddles are vertically connected to the side wall of the vertical rod.
[0009] Furthermore, a filter screen is arranged in the feed bin.
[0010] Furthermore, the feed bin is in a trumpet-shaped structure that is larger at the top and smaller at the bottom, and the filter screen includes a trumpet portion that is adapted to the feed bin, and a filter cartridge is connected to the bottom of the trumpet portion.
[0011] Furthermore, a buckle handle portion is connected to the top of the horn portion, and the cross-section of the buckle handle portion is an L-shaped structure, which is covered on the top of the feed bin.
[0012] Furthermore, the cooling chamber is respectively provided with a cooling water input port and a cooling water output port.
[0013] Furthermore, a mounting groove is provided on one side of the cooling chamber, and the discharge motor is arranged in the mounting groove.
[0014] Beneficial Effects
[0015] Compared with the prior art, the utility model at least includes the following advantages: the material is put into the feed bin, filtered through the filter screen, enters the preliminary stirring chamber, is initially stirred by the preliminary stirring mechanism, and is mixed evenly, enters the reaction chamber through the feeding pipe and the dropping pipe for reaction, and is stirred evenly by the reaction stirring mechanism. The secondary stirring structure of the utility model makes the material in the reactor more evenly stirred, and the scraper plate and the bottom scraper scrape the side wall and the bottom of the reaction chamber respectively, so that the resin will not adhere to the side wall and the bottom of the reaction chamber of the reactor. The resin that has finished the reaction is discharged from the discharge pipe under the action of the rotating auger, and the discharge is convenient and will not be blocked. During the discharge process, the cooling chamber cools the resin. The heating of the resin in the reaction chamber and the cooling of the resin in the cooling chamber during the discharge, the heating and cooling are set in an upper and lower position relationship. Compared with the prior art reactor, the heating pipe and the cooling pipe are respectively arranged on the inner and outer sides of the shell, and its ability to transfer temperature is greatly improved, which is conducive to improving the processing efficiency of the resin. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the utility model.
[0017] Figure 2 It is a schematic diagram of the structure of the preliminary stirring mechanism in the preliminary stirring chamber of the utility model.
[0018] Figure 3 For this utility model Figure 1 Schematic diagram of the local enlarged structure.
[0019] Figure 4 It is a side structural schematic diagram of the stirring paddle of the utility model.
[0020] Labels in the figure: 100- kettle body; 1- feed pipe; 2- preliminary stirring chamber; 3- feed pipe; 4- drop pipe; 5- equipment chamber; 6- filter screen; 60- trumpet; 61- filter cartridge; 62- buckle handle; 7- inner wall; 8- heating chamber; 9- heating rod; 10- insulation layer; 11- top stirring motor; 12- stirring shaft; 13- connecting rod; 14- stirring rod; 16- stirring blade; 15- scraper ; 17- bottom stirring motor; 18- rotating shaft; 19- horizontal bar; 20- stirring paddle; 201- vertical bar; 202- blade; 21- scraper; 22- cooling chamber; 23- feeding pipe; 24- discharge pipe; 25- installation slot; 26- discharge motor; 27- auger; 28- cooling water inlet; 29- cooling water outlet; 30- reaction chamber; 31- bottom scraper; 32- bracket; 33- fan. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical scheme and advantages of the utility model clearer, a detailed description is given below in conjunction with the accompanying drawings and specific implementation methods. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model. Therefore, the utility model is not limited by the specific implementation disclosed below.
[0022] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to an element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0024] See also Figure 1-Figure 4 The present embodiment provides a reaction kettle for resin processing, comprising a kettle body 100, wherein a feed bin 1 is arranged on the top of the kettle body 100, a preliminary stirring chamber 2 is arranged below the feed bin 1, and the preliminary stirring chamber 2 is provided with a preliminary stirring mechanism; the bottom of the preliminary stirring chamber 2 is respectively connected with two or more inclined feed pipes 3, the bottom end of the feed pipe 3 is connected with a vertically arranged drop pipe 4, the bottom of the drop pipe 4 is connected with a reaction chamber 30, and a reaction stirring mechanism is arranged in the reaction chamber.
[0025] A hollow equipment chamber 5 is formed between the preliminary stirring chamber 2, the feed pipe 3, the drop pipe and the reaction chamber 30. The preliminary stirring mechanism includes a top stirring motor 11 arranged at the bottom of the preliminary stirring chamber 2, the motor shaft of the top stirring motor 11 is vertically upward and connected to a stirring shaft 12 located inside the preliminary stirring chamber 2, the side wall of the stirring shaft 12 is provided with a plurality of connecting rods 13 perpendicular thereto, and the end of the connecting rod 13 is provided with a vertically arranged scraper 15 for scraping off the material adhered to the inner wall of the preliminary stirring chamber 2. The side wall of the connecting rod 13 is connected to a plurality of stirring rods 14 perpendicular thereto, and the side wall of the stirring rod 14 is connected to a plurality of stirring blades 16.
[0026] The reaction stirring mechanism includes a bottom stirring motor 17 disposed at the top of the reaction chamber 30, the motor shaft of the bottom stirring motor 17 is vertically downward and connected to a rotating shaft 18 located inside the reaction chamber 30, the side wall of the rotating shaft 18 is connected to a plurality of cross bars 19 perpendicular thereto, the plurality of cross bars are located in the same horizontal plane, the ends of the cross bars 19 are connected to vertically disposed scraper plates 21, and the bottom of the rotating shaft is connected to a bottom scraper plate 31. The side walls of the cross bars 19 and the top of the bottom scraper plate are respectively connected to a plurality of stirring paddles 20, the stirring paddles 20 include a vertical rod 201, and the side walls of the vertical rod 201 are vertically connected to a plurality of paddle blades 202.
[0027] The top stirring motor 11 and the bottom stirring motor 17 are arranged in the equipment cavity 5, and brackets 32 are respectively arranged on the front and rear sides of the equipment cavity to improve the structural stability of the kettle body 100. A fan 33 is arranged on one side of the bracket 32 to dissipate heat and cool down the top stirring motor 11 and the bottom stirring motor 17 to solve the problem that the reactor in the prior art works for a long time and the temperature rises but cannot dissipate heat quickly, which easily leads to failure.
[0028] The inner wall of the reaction chamber 30 is provided with an inner side wall 7 connected to form a hollow heating chamber 8, and a heating rod 9 is provided in the heating chamber 8 for heating the reaction chamber 30. The bottom of the reaction chamber 30 is provided with a cooling chamber 22, and the cooling chamber 22 is respectively provided with a cooling water input port 28 and a cooling water output port 29.
[0029] A feed pipe 23 is provided at the bottom of the reaction chamber 30, and the feed pipe 23 is connected to a discharge pipe 24 which is arranged horizontally. The feed pipe 23 and the discharge pipe 24 are located inside the cooling chamber 22, and an auger 27 is provided inside the discharge pipe 24. A mounting groove 25 is provided on one side of the cooling chamber 22, and a discharge motor 26 is provided inside the mounting groove 25. The auger 27 is driven by the discharge motor 26.
[0030] The feed bin 1 is provided with a filter screen 6, which can filter the material entering the kettle body 100. The feed bin 1 is a trumpet-shaped structure with a large top and a small bottom. The filter screen 6 includes a trumpet portion 62 adapted to the feed bin 1, and a filter cartridge 61 is connected to the bottom of the trumpet portion 61. The top of the trumpet portion 61 is connected to a buckle portion 62, and the cross-section of the buckle portion 62 is an L-shaped structure, which is covered on the top of the feed bin 1.
[0031] Preferably, the material delivery pipe 3 and the material discharge pipe 23 are respectively provided with solenoid valves.
[0032] In the specific implementation process, the material is put into the feed bin, filtered through the filter screen, and enters the preliminary stirring chamber for preliminary stirring by the preliminary stirring mechanism to mix evenly. Then, the material enters the reaction chamber through the feeding pipe and the dropping pipe for reaction, and is stirred evenly by the reaction stirring mechanism. The secondary stirring structure of the utility model makes the material in the reactor more evenly stirred. The scraper plate and the bottom scraper scrape the side wall of the reaction chamber respectively, so that the resin will not adhere to the side wall and the bottom of the reaction chamber of the reactor. The resin that has finished the reaction is discharged from the discharge pipe under the action of the rotating auger, and the discharge is convenient and will not be blocked. During the discharge process, the cooling chamber cools the resin.
[0033] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A reaction kettle for resin processing, characterized in that: It includes a kettle body, a feed bin is arranged on the top of the kettle body, a preliminary stirring chamber is arranged below the feed bin, and the preliminary stirring chamber is provided with a preliminary stirring mechanism; the bottom of the preliminary stirring chamber is respectively connected with 2 or more inclined conveying pipes, the bottom end of the conveying pipe is connected with a vertically arranged drop pipe, the bottom of the drop pipe is connected with a reaction chamber, and a reaction stirring mechanism is arranged in the reaction chamber; the inner wall of the reaction chamber is connected with the inner side wall to form a hollow heating chamber, a heating rod is arranged in the heating chamber, a cooling chamber is arranged at the bottom of the reaction chamber, a feed pipe is arranged at the bottom of the reaction chamber, the feed pipe is connected with a horizontally arranged discharge pipe, the feed pipe and the discharge pipe are located inside the cooling chamber, an auger is arranged in the discharge pipe, and the auger is driven by a discharge motor.
2. A reaction kettle for resin processing according to claim 1, characterized in that: The preliminary stirring mechanism includes a top stirring motor arranged at the bottom of the preliminary stirring chamber, the motor shaft of the top stirring motor is vertically upward and connected to a stirring shaft located inside the preliminary stirring chamber, the side wall of the stirring shaft is provided with a plurality of connecting rods perpendicular thereto, the end of the connecting rod is provided with a vertically arranged scraper, the side wall of the connecting rod is connected to a plurality of stirring rods perpendicular thereto, and the side wall of the stirring rod is connected to a plurality of stirring blades.
3. The reaction kettle for resin processing according to claim 1, characterized in that: The reaction stirring mechanism includes a bottom stirring motor arranged at the top of the reaction chamber, the motor shaft of the bottom stirring motor is vertically downward and connected to a rotating shaft located inside the reaction chamber, the side wall of the rotating shaft is connected to a plurality of cross bars perpendicular thereto, the ends of the cross bars are connected to scraper plates, and the bottom of the rotating shaft is connected to a bottom scraper plate.
4. A reaction kettle for resin processing according to claim 3, characterized in that: The side wall of the cross bar and the top of the bottom scraper are respectively connected with a plurality of stirring paddles.
5. A reaction kettle for resin processing according to claim 4, characterized in that: The stirring paddle comprises a vertical rod, and a plurality of paddle blades are vertically connected to the side wall of the vertical rod.
6. The reaction kettle for resin processing according to claim 1, characterized in that: A filter screen is arranged in the feed bin.
7. A reaction kettle for resin processing according to claim 6, characterized in that: The feed bin is in a trumpet-shaped structure that is larger at the top and smaller at the bottom. The filter screen includes a trumpet portion that is adapted to the feed bin, and a filter cartridge is connected to the bottom of the trumpet portion.
8. A reaction kettle for resin processing according to claim 7, characterized in that: The top of the horn part is connected with a buckle part, the cross section of the buckle part is an L-shaped structure, and the cover is arranged on the top of the feed bin.
9. The reaction kettle for resin processing according to claim 1, characterized in that: The cooling chamber is respectively provided with a cooling water input port and a cooling water output port.
10. The reaction kettle for resin processing according to claim 1, characterized in that: A mounting groove is arranged on one side of the cooling cavity, and the discharging motor is arranged in the mounting groove.