Warp-knitted fabric processing equipment with waterproof function

By setting up a deflector in the drying mechanism of the warp knitted fabric processing equipment and designing a solution cavity in the coating mechanism, the problem of paint dripping pollution during the fabric drying process is solved, and more efficient fabric processing and a better working environment are achieved.

CN222753622UActive Publication Date: 2025-04-15TONGXIANG XINGUANGMING PRINTING & DYEING CO LTD
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Patent Information

Application Number
CN202421255294.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-04-15
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

The existing warp knitted fabric processing equipment is prone to dripping solution when the fabric enters the drying box from the dyeing pool, contaminating the workbench, and causing unnecessary waste, affecting the working environment and efficiency.

Method used

A warp knitted fabric processing equipment with waterproof function was designed. By setting a deflector in the drying mechanism, any paint dripping can automatically flow into the solution cavity to avoid contamination. At the same time, through the design of the solution cavity, fabric inlet, fabric outlet and pressing roller of the coating mechanism, ensure that the fabric is evenly wet and dry during the coating dyeing and drying process, avoiding leakage and waste.

Benefits of technology

It effectively avoids the problem of paint dripping and contaminating the workbench, reduces waste, and improves the economic benefits of the equipment and the quality of the working environment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222753622U_ABST
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Abstract

The utility model relates to the technical field of warp knitting fabric processing, in particular to warp knitting fabric processing equipment with a waterproof function, which comprises a coating mechanism, a drying mechanism, a leveling mechanism and an auxiliary mechanism, cloth is pulled to a fabric inlet by a material guide roller, passes through the bottom end of a material pressing roller, and then is led to the leveling mechanism by a fabric outlet, so that the fabric can be fully infiltrated; and the problem of missed coating caused by a conventional spraying mode is avoided. Coated cloth enters the drying cavity after passing through the fabric outlet, redundant paint on the two sides of the cloth is scraped through a gap between the first scraper and the second scraper, the scraped paint automatically falls into the solution cavity to be continuously used, and then the effect of drying the two sides of the cloth at the same time is achieved through the heat drying effect of the electric heating lamp tube arranged in the drying cavity. Through the arrangement of the flow guide plate, paint can automatically flow into the solution cavity if the paint drips before the cloth is dried, and the trouble that the paint drips to pollute a workbench due to the fact that a drying device and a painting device are separately arranged in conventional processing equipment is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of warp knitted fabric processing, in particular to warp knitted fabric processing equipment with waterproof function. Background Art

[0002] Weaving processes include weaving (also known as shuttle weaving), knitting, braiding and non-woven, among which knitting is further divided into warp knitting and weft knitting. Warp knitting is a textile process belonging to the field of knitting. Using one or several groups of parallel yarns, feeding all the working needles of the machine in the warp direction, and forming loops at the same time to form a knitted fabric, this method is called warp knitting, and the knitted fabric formed is called warp knitted fabric. In the production process of warp knitted fabrics, it is usually necessary to dye, dry and level them, and conventional equipment usually sets up dyeing and drying zones, which is easy to cause solution dripping and contaminate the workbench, which not only causes waste, but also increases the workload of operators.

[0003] For example, a fabric warp knitting processing equipment disclosed in the authorization announcement number CN214782609U includes a processing table, on which a support column is installed; a slide, which is arranged inside the support column; a cloth rolling roller, which is installed inside the slide; a limit block, which is fixed on the outer surface of the cloth rolling roller; a pillar, which is arranged at the rear end of the support column, and a fixed bearing is fixed inside the pillar, and a fixed barrel is installed inside the fixed bearing, and a limit slot is provided inside the fixed barrel. Compared with the prior art, the utility model provides a fabric warp knitting processing equipment, which has the following beneficial effects: the processing equipment is provided with a heatable support smoothing plate and a pressure smoothing plate, and the support smoothing plate and the pressure smoothing plate can iron the dyed warp knitted fabric to avoid wrinkles on the warp knitted fabric, and the three processing operations of dyeing, drying and winding are carried out simultaneously, which greatly speeds up the processing efficiency of the warp knitted fabric. However, when the fabric enters the drying box from the dyeing tank, the solution may drip and contaminate the workbench, causing unnecessary waste and inconvenience for the subsequent cleaning work of the operators. Therefore, we proposed a warp knitted fabric processing equipment with waterproof function, which solves the problem of solution dripping and waste, not only improving the economic benefits of the equipment, but also improving the quality of the working environment. Utility Model Content

[0004] The purpose of the utility model is to provide a warp knitted fabric processing device with a waterproof function to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A warp knitted fabric processing equipment with waterproof function, comprising a coating mechanism, a drying mechanism, a leveling mechanism and an auxiliary mechanism, wherein the drying mechanism is located at the top of the coating mechanism, and the leveling mechanism is located at one side of the drying mechanism. The coating mechanism comprises a coating operation box, a solution cavity, a liquid inlet, a liquid outlet, a fabric inlet, a fabric outlet and a pressing roller, a solution cavity is arranged at the bottom of the coating operation box, the liquid inlet and the liquid outlet are fixedly arranged on one side of the coating operation box, the fabric inlet and the fabric outlet are arranged at the top of the solution cavity, and both ends of the pressing roller are installed on the inner wall of the solution cavity.

[0007] Preferably, the drying mechanism comprises a partition plate, a drying chamber, a guide plate, a first scraper, a second scraper and an electric heating lamp, the partition plate is fixedly installed at the top of the solution chamber, and the guide plate is fixedly installed at the bottom of the drying chamber.

[0008] Preferably, the bottom end of the first scraper is fixedly installed on one side of the fabric outlet, the bottom end of the second scraper is fixedly installed on the top of the guide plate, and the electric heating lamp is fixedly installed on the side wall of the drying chamber and is respectively arranged on both sides of the fabric.

[0009] Preferably, the leveling mechanism includes a leveling operation box, a servo motor, a heating roller, a heating wire, a driving gear, a driven gear and a driven roller, and a servo motor is fixedly installed on one side of the leveling operation box.

[0010] Preferably, a heating wire is provided inside the heating roller, one end of the heating roller is fixedly connected to the output end of the servo motor, and the other end is movably mounted on the inner wall of the leveling operation box, the driving tooth is fixedly mounted on the outside of the heating roller, and the driven tooth is meshedly connected with the driving tooth.

[0011] Preferably, the driven teeth are fixedly mounted on the outside of the driven roller, and both sides of the driven roller are movably mounted on the inner wall of the leveling operation box.

[0012] Preferably, the auxiliary mechanism includes a workbench, a first support column, a discharge roller, a second support column, a material guide roller and a controller. The first support column and the second support column are fixedly installed on the top of the workbench, the discharge roller is movably installed on the top of the first support column, and both ends of the material guide roller are movably installed on one side of the second support column. The controller is fixedly installed on one side of the workbench and is electrically connected to the electric heating lamp, the servo motor and the heating wire.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The warp knitted fabric processing equipment with waterproof function can automatically flow into the solution chamber 101 if any paint drips before the fabric is dried through the setting of the guide plate 202, thereby avoiding the trouble of paint dripping and contaminating the workbench caused by the conventional processing equipment that separately arranges the drying and dyeing devices.

[0015] 2. This kind of warp knitted fabric processing equipment with waterproof function, through the solution chamber 101, fabric inlet 104, fabric outlet 105 and pressing roller 106 arranged in the coating mechanism, the fabric is pulled from the guide roller 404 to the fabric inlet 104, passes through the bottom end of the pressing roller 106, and then is led out from the fabric outlet 105 to the leveling mechanism. The fabric can be fully infiltrated by the solution in the solution chamber 101, avoiding the problem of missing coating caused by conventional spraying methods. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0018] Figure 3 It is a schematic diagram of the local structure of the leveling mechanism of the utility model;

[0019] Figure 4 For this utility model Figure 2 A magnified schematic diagram of center A.

[0020] In the figure: 100, coating operation box; 101, solution chamber; 102, liquid inlet; 103, liquid outlet; 104, fabric inlet; 105, fabric outlet; 106, pressing roller; 200, partition plate; 201, drying chamber; 202, guide plate; 203, first scraper; 204, second scraper; 205, electric heating lamp; 300, leveling operation box; 301, servo motor; 302, heating roller; 303, heating wire; 304, driving gear; 305, driven gear; 306, driven roller; 400, operation table; 401, first support column; 402, unwinding roller; 403, second support column; 404, guide roller; 405, controller. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 4 As shown, a technical solution provided by the utility model:

[0023] A warp knitted fabric processing equipment with waterproof function, comprising a coating mechanism, a drying mechanism, a leveling mechanism and an auxiliary mechanism, wherein the drying mechanism is located at the top of the coating mechanism, and the leveling mechanism is located at one side of the drying mechanism. The coating mechanism comprises a coating operation box 100, a solution cavity 101, a liquid inlet 102, a liquid outlet 103, a fabric inlet 104, a fabric outlet 105 and a pressing roller 106. The coating operation box 100 is provided with a solution cavity 101 at the bottom, the liquid inlet 102 and the liquid outlet 103 are fixedly arranged on one side of the coating operation box 100, the fabric inlet 104 and the fabric outlet 105 are arranged at the top of the solution cavity 101, and both ends of the pressing roller 106 are installed on the inner wall of the solution cavity 101.

[0024] In this embodiment, preferably, the drying mechanism includes a partition plate 200, a drying chamber 201, a guide plate 202, a first scraper 203, a second scraper 204 and an electric heating lamp 205, the partition plate 200 is fixedly installed at the top of the solution chamber 101, and the guide plate 202 is fixedly installed at the bottom end of the drying chamber 201.

[0025] In this embodiment, preferably, the bottom end of the first scraper 203 is fixedly installed on one side of the fabric outlet 105, the bottom end of the second scraper 204 is fixedly installed on the top of the guide plate 202, and the electric heating lamp 205 is fixedly installed on the side wall of the drying chamber 201 and is respectively arranged on both sides of the fabric.

[0026] In this embodiment, preferably, the leveling mechanism includes a leveling operation box 300 , a servo motor 301 , a heating roller 302 , a heating wire 303 , a driving tooth 304 , a driven tooth 305 and a driven roller 306 , and a servo motor 301 is fixedly installed on one side of the leveling operation box 300 .

[0027] In this embodiment, preferably, a heating wire 303 is provided inside the heating roller 302, one end of the heating roller 302 is fixedly connected to the output end of the servo motor 301, and the other end is movably installed on the inner wall of the leveling work box 300, the driving tooth 304 is fixedly installed on the outer side of the heating roller 302, and the driven tooth 305 is meshingly connected with the driving tooth 304.

[0028] In this embodiment, preferably, the driven teeth 305 are fixedly installed on the outside of the driven roller 306 , and both sides of the driven roller 306 are movably installed on the inner wall of the leveling operation box 300 .

[0029] In this embodiment, preferably, the auxiliary mechanism includes a workbench 400, a first support column 401, a discharge roller 402, a second support column 403, a guide roller 404 and a controller 405. The first support column 401 and the second support column 403 are fixedly installed on the top of the workbench 400, the discharge roller 402 is movably installed on the top of the first support column 401, and both ends of the guide roller 404 are movably installed on one side of the second support column 403. The controller 405 is fixedly installed on one side of the workbench 400 and is electrically connected to the electric heating lamp 205, the servo motor 301 and the heating wire 303.

[0030] When the warp knitted fabric processing equipment with waterproof function of the present embodiment is in use, the fabric is pulled from the guide roller 404 to the fabric inlet 104 through the solution chamber 101, the fabric inlet 104, the fabric outlet 105 and the pressing roller 106 arranged by the coating mechanism, passes through the bottom end of the pressing roller 106, and then is led out from the fabric outlet 105 to the leveling mechanism. The fabric can be fully infiltrated by the solution in the solution chamber 101, avoiding the problem of missing coating caused by conventional spraying methods. After the dyed fabric passes through the fabric outlet 105, it enters the drying chamber 201. First, the excess paint on both sides of the fabric is scraped off through the gap between the first scraper 203 and the second scraper 204. The scraped paint automatically falls into the solution chamber 101 for continued use. Then, the heat drying effect of the electric heating lamp 205 set in the drying chamber 201 is used to achieve the simultaneous drying effect on both sides of the fabric. Through the setting of the guide plate 202, if there is paint dripping before the fabric is dried, it can automatically flow into the solution chamber 101, avoiding the trouble of paint dripping and contaminating the workbench caused by the separate arrangement of the drying and dyeing devices in conventional processing equipment. The servo motor 301 set by the leveling mechanism drives the heating roller 302 to rotate, thereby driving the driven roller 306 to rotate relatively. When the fabric enters the leveling operation box 300, the relative rotation and rubbing of the heating roller 302 and the driven roller 306 enable the fabric to achieve a pressing and leveling effect, thereby further improving the production quality of the processing equipment.

[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A warp knitted fabric processing equipment with waterproof function, comprising a coating mechanism, a drying mechanism, a leveling mechanism and an auxiliary mechanism, characterized in that: The drying mechanism is located at the top of the coating mechanism, and the leveling mechanism is located at one side of the drying mechanism. The coating mechanism comprises a coating operation box (100), a solution chamber (101), a liquid inlet (102), a liquid outlet (103), a fabric inlet (104), a fabric outlet (105) and a press roller (106). The bottom of the coating operation box (100) is provided with a solution chamber (101), the liquid inlet (102) and the liquid outlet (103) are fixedly arranged at one side of the coating operation box (100), the fabric inlet (104) and the fabric outlet (105) are arranged at the top of the solution chamber (101), and both ends of the press roller (106) are installed on the inner wall of the solution chamber (101); The drying mechanism comprises a partition plate (200), a drying chamber (201), a guide plate (202), a first scraper (203), a second scraper (204) and an electric heating lamp (205); the partition plate (200) is fixedly mounted on the top of the solution chamber (101), and the guide plate (202) is fixedly mounted on the bottom of the drying chamber (201).

2. The warp knitted fabric processing equipment with waterproof function according to claim 1, characterized in that: The bottom end of the first scraper (203) is fixedly mounted on one side of the fabric outlet (105), the bottom end of the second scraper (204) is fixedly mounted on the top of the guide plate (202), and the electric heating lamp tube (205) is fixedly mounted on the side wall of the drying chamber (201) and is respectively arranged on both sides of the fabric.

3. The waterproof warp knitted fabric processing equipment according to claim 1, characterized in that: The leveling mechanism comprises a leveling operation box (300), a servo motor (301), a heating roller (302), a heating wire (303), a driving tooth (304), a driven tooth (305) and a driven roller (306); the servo motor (301) is fixedly mounted on one side of the leveling operation box (300).

4. The waterproof warp knitted fabric processing equipment according to claim 3 is characterized by: The heating roller (302) is provided with an electric heating wire (303) inside, one end of the heating roller (302) is fixedly connected to the output end of the servo motor (301), and the other end is movably mounted on the inner wall of the leveling operation box (300), the driving tooth (304) is fixedly mounted on the outside of the heating roller (302), and the driven tooth (305) is meshedly connected with the driving tooth (304).

5. The waterproof warp knitted fabric processing equipment according to claim 4, characterized in that: The driven teeth (305) are fixedly mounted on the outside of the driven roller (306), and both sides of the driven roller (306) are movably mounted on the inner wall of the leveling operation box (300).

6. The waterproof warp knitted fabric processing equipment according to claim 1, characterized in that: The auxiliary mechanism comprises a workbench (400), a first support column (401), a material discharge roller (402), a second support column (403), a material guide roller (404) and a controller (405); the first support column (401) and the second support column (403) are fixedly mounted on the top of the workbench (400); the material discharge roller (402) is movably mounted on the top of the first support column (401); both ends of the material guide roller (404) are movably mounted on one side of the second support column (403); the controller (405) is fixedly mounted on one side of the workbench (400) and is electrically connected to the electric heating lamp (205), the servo motor (301) and the heating wire (303).

Citation Information

Patent Citations

  • Fabric warp knitting processing equipment

    CN214782609U