Preparation device of porcelain insulator ash glaze

By designing a preparation device including a barrel body, a screen box, a rotary shaft, a rotary plate and a support plate, the problem of filtration in the prior art resulting in many processes and low efficiency due to filtration and pouring into the mixed barrel body, the simultaneous mixing and stirring and screening are achieved, and the preparation efficiency and the quality of the ash glaze are improved.

CN222753739UActive Publication Date: 2025-04-15JIANGXI XINLONG ELECTRIC PORCELAIN APPLIANCE MFG CO LTD
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Patent Information

Application Number
CN202421399426.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-04-15
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

During the preparation process of existing porcelain insulator ash glaze, separate filtration equipment is filtered and then poured into the mixing barrel, resulting in many processes and low efficiency.

Method used

A preparation device including a barrel, a screen box, a rotary shaft, a rotary plate and a support plate is designed, and mixes the sliding of the screen box and the stirring blade driven by the rotary shaft to achieve simultaneous mixing and stirring and screening.

Benefits of technology

The preparation efficiency is improved, and the process is shortened through the sliding of the screen box and the mixing of the stirred leaves, avoiding clogging, and improving the quality of the ash glaze.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a porcelain insulator ash glaze preparation device, which relates to the technical field of porcelain insulator ash glaze preparation, and comprises a bracket, a barrel body is fixedly connected to the bracket, a square groove is formed in the side wall of the barrel body, a screen box is arranged in the square groove in a sliding manner, a filter plate is fixedly connected to the upper half section in the screen box, and the filter plate is fixedly connected to the lower half section in the screen box. The filter plate is obliquely arranged, the end, located outside the barrel body, of the filter plate inclines downwards, a sliding plate is fixedly connected to the lower half section of the interior of the screening box, the sliding plate is obliquely arranged, the end, located inside the barrel body, of the sliding plate inclines downwards, and a second discharging port is formed in the end, located inside the barrel body, of the screening box and matched with the sliding plate. And a rotating shaft is rotationally arranged at the bottom of the barrel body. According to the preparation device of the porcelain insulator ash glaze, by arranging the barrel body, the screening box, the rotating shaft, the rotating plate, the supporting plate and other structures, mixing, stirring and screening can be conducted at the same time, and the preparation efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of preparing glaze for porcelain insulators, in particular to a preparation device for glaze for porcelain insulators. Background Art

[0002] Insulators are a special type of insulating control that can play an important role in overhead transmission lines. In the early years, insulators were mostly used on utility poles, and gradually developed into high-voltage power lines. Many disc-shaped insulators are hung on one end of the tower to increase the creepage distance. They are usually made of glass or ceramics, which are called insulators. Among them, porcelain insulators are made of electrical ceramics. In order to improve the strength and thermal stability of the insulator, glazing treatment is required.

[0003] In the process of preparing ash glaze, impurities need to be filtered before the raw materials are poured into the mixing barrel to improve the quality of the ash glaze. The existing treatment measures usually filter by a separate filtering device before pouring into the mixing barrel, but more steps will reduce the work efficiency of preparation and mixing.

[0004] Therefore, it is necessary to propose a preparation device for porcelain insulator glaze to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a preparation device for porcelain insulator glaze, so as to solve the problem that the existing treatment measures are usually first filtered by a separate filtering device and then poured into a mixing barrel, but more steps will reduce the work efficiency of preparation and mixing.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a device for preparing gray glaze of porcelain insulators, comprising a bracket, the bracket is fixedly connected to a barrel body, a square groove is opened on the side wall of the barrel body, a screen box is slidably arranged inside the square groove, the upper half of the screen box is fixedly connected to a filter plate, the filter plate is inclined, and one end located outside the barrel body is inclined downward, the lower half of the screen box is fixedly connected to a slide plate, the slide plate is inclined, and one end located inside the barrel body is inclined downward, the screen box is provided with a second discharge port at one end located inside the barrel body, the second discharge port cooperates with the slide plate, a rotating shaft is rotatably arranged at the bottom of the barrel body, a stirring blade is fixedly connected to the lower half of the rotating shaft, a rotating plate is fixedly connected to the top of the rotating shaft, and a support plate is rotatably connected to the end of the rotating plate away from the rotating shaft, the support plate is located above the rotating plate, and the end of the support plate away from the rotating plate is rotatably connected to the bottom of the screen box.

[0007] Preferably, a first discharge port is provided at one end of the screen box located outside the barrel body, and the first discharge port cooperates with the filter plate.

[0008] Preferably, a circular groove is formed on the upper surface of the bottom of the bracket, a motor is fixedly connected to the inside of the circular groove, and the rotating shaft is fixedly connected to the driving shaft of the motor.

[0009] Preferably, the stirring blades are provided in plurality.

[0010] Preferably, a corrugated strip is fixedly connected to the upper surface of the support plate, and the corrugated strip is located at one end of the support plate close to the screen box.

[0011] Preferably, a feed hopper is fixedly connected to the top of the bracket, and an elastic sleeve is connected between the feed hopper and the screen box.

[0012] Technical effects and advantages of the utility model:

[0013] 1. The utility model can simultaneously perform mixing and sieving by arranging structures such as a barrel body, a screen box, a rotating shaft, a rotating plate and a supporting plate, thereby improving the preparation efficiency;

[0014] 2. When the support plate swings back and forth, it will drive the wave bar to swing back and forth, and push the raw materials rolling down from the second discharge port to both sides, expanding the discharge range and improving the efficiency of mixing and preparation;

[0015] 3. The elastic sleeve shakes back and forth to avoid blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model is a schematic diagram of the structure of a device for preparing gray glaze for porcelain insulators.

[0017] Figure 2 For this utility model Figure 1 A schematic diagram of the enlarged structure in the middle.

[0018] Figure 3 The utility model is a schematic cross-sectional structure diagram of a device for preparing gray glaze for porcelain insulators.

[0019] Figure 4 For this utility model Figure 3 Enlarged schematic diagram of the structure at point B in the middle.

[0020] In the figure: 1. bracket; 2. barrel; 3. square trough; 4. screen box; 5. filter plate; 6. slide plate; 7. first discharge port; 8. second discharge port; 9. round trough; 10. motor; 11. rotating shaft; 12. rotating plate; 13. support plate; 14. wave bar; 15. elastic sleeve; 16. stirring blade; 17. feed hopper. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clarify the technical solutions in the embodiments of the utility model; it is completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] The utility model provides Figure 1 to Figure 4 The device for preparing gray glaze for porcelain insulators shown in the figure comprises a bracket 1, a barrel body 2 is fixedly connected to the bracket 1, a square groove 3 is provided on the side wall of the barrel body 2, a screen box 4 is slidably provided inside the square groove 3, and specifically, the wall of the barrel body 2 at the square groove 3 is thickened to meet the sliding of the screen box 4, or a square sleeve, a slide rail and other structures are added to cooperate with the sliding of the screen box 4, which can be adjusted according to specific usage conditions. In order to achieve the screening of raw materials, a filter plate 5 is fixedly connected to the upper half of the screen box 4, the filter plate 5 is tilted, and the end located outside the barrel body 2 is tilted downward, and a plurality of sieve holes are provided on the filter plate 5, and a first discharge port 7 is provided at one end of the screen box 4 located outside the barrel body 2, and the first discharge port 7 cooperates with the filter plate 5. A slide plate 6 is fixedly connected to the lower half of the screen box 4, the slide plate 6 is tilted, and the end located inside the barrel body 2 is tilted downward, and a second discharge port 8 is provided at one end of the screen box 4 located inside the barrel body 2, and the second discharge port 8 cooperates with the slide plate 6. The raw materials roll on the filter plate 5, and the small-particle raw materials that meet the preparation requirements pass through the sieve holes on the filter plate 5 and slide onto the slide plate 6. Since the slide plate 6 is inclined, the raw materials will roll from the second discharge port 8 to the inside of the barrel 2, and the screen box 4 slides back and forth at the same time, which can improve the screening efficiency; and the large-particle raw materials slide out from the first discharge port 7, and a collection container can be placed on the bracket 1 so that it corresponds to the first discharge port 7, so that the large-particle raw materials can be recycled.

[0023] The bottom of the barrel 2 is rotatably provided with a rotating shaft 11, and the lower half of the rotating shaft 11 is fixedly connected with a stirring blade 16, and the stirring blade 16 is provided with multiple. The top of the rotating shaft 11 is fixedly connected with a rotating plate 12, and the end of the rotating plate 12 away from the rotating shaft 11 is rotatably connected with a supporting plate 13, and the supporting plate 13 is located above the rotating plate 12 and does not affect the continuous rotation of the rotating plate 12. The end of the supporting plate 13 away from the rotating plate 12 is rotatably connected to the bottom of the screen box 4.

[0024] Specifically, refer to Figure 3 When the rotating shaft 11 drives the rotating plate 12 to rotate to the right half of the barrel body 2, the support plate 13 drives the screen box 4 to move to the left side. When the rotating shaft 11 drives the rotating plate 12 to rotate to the left half of the barrel body 2, the support plate 13 drives the screen box 4 to move to the left side. With the continuous rotation of the rotating shaft 11, the screen box 4 slides back and forth; at the same time, the rotating shaft 11 drives the stirring blades 16 to mix and stir the raw materials.

[0025] A circular groove 9 is formed on the upper surface of the bottom of the bracket 1 , a motor 10 is fixedly connected inside the circular groove 9 , and a rotating shaft 11 is fixedly connected to the driving shaft of the motor 10 .

[0026] During operation, the motor 10 rotates to drive the rotating shaft 11 to rotate, and the stirring blades 16 mix and stir the raw materials. At the same time, with the cooperation of the rotating plate 12 and the supporting plate 13, the screen box 4 slides back and forth to improve the screening efficiency.

[0027] The utility model can simultaneously perform mixing and stirring and screening by arranging structures such as a barrel body 2, a screen box 4, a rotating shaft 11, a rotating plate 12 and a supporting plate 13, thereby improving the preparation efficiency.

[0028] The upper surface of the support plate 13 is fixedly connected with a wave bar 14, and the wave bar 14 is located at one end of the support plate 13 close to the screen box 4. When the support plate 13 swings back and forth, the wave bar 14 will be driven to swing back and forth, and the raw materials rolling down from the second discharge port 8 will be moved to both sides, thereby expanding the material discharge range and improving the efficiency of mixing and preparation.

[0029] A feed hopper 17 is fixedly connected to the top of the bracket 1, and an elastic sleeve 15 is connected between the feed hopper 17 and the screen box 4. Specifically, the raw materials are poured into the feed hopper 17 in batches, and the elastic sleeve 15 rolls down to the screen box 4, and rolls down to the upwardly inclined end of the filter plate 5, so that the raw materials can be screened. The elastic sleeve 15 has a certain elasticity, which does not affect the back and forth sliding of the screen box 4, and the elastic sleeve 15 shakes back and forth to avoid blockage.

Claims

1. A device for preparing glaze for porcelain insulators, comprising a support (1), characterized in that: The bracket (1) is fixedly connected to a barrel body (2), a square groove (3) is provided on the side wall of the barrel body (2), a screen box (4) is slidably arranged inside the square groove (3), a filter plate (5) is fixedly connected to the upper half of the screen box (4), the filter plate (5) is tilted, and one end located outside the barrel body (2) tilts downward, a slide plate (6) is fixedly connected to the lower half of the screen box (4), the slide plate (6) is tilted, and one end located inside the barrel body (2) tilts downward, the screen box (4) is located inside the barrel body (2) A second discharge port (8) is provided at one end, and the second discharge port (8) cooperates with the slide plate (6). A rotating shaft (11) is rotatably provided at the bottom of the barrel body (2). A stirring blade (16) is fixedly connected to the lower half of the rotating shaft (11). A rotating plate (12) is fixedly connected to the top of the rotating shaft (11). An end of the rotating plate (12) away from the rotating shaft (11) is rotatably connected to a support plate (13). The support plate (13) is located above the rotating plate (12). An end of the support plate (13) away from the rotating plate (12) is rotatably connected to the bottom of the screen box (4).

2. The device for preparing glaze for porcelain insulators according to claim 1, characterized in that: A first discharge port (7) is provided at one end of the screen box (4) located outside the barrel body (2), and the first discharge port (7) cooperates with the filter plate (5).

3. The device for preparing the glaze for porcelain insulators according to claim 1, characterized in that: A circular groove (9) is provided on the upper surface of the bottom of the bracket (1), a motor (10) is fixedly connected inside the circular groove (9), and the rotating shaft (11) is fixedly connected to the driving shaft of the motor (10).

4. The device for preparing glaze for porcelain insulators according to claim 1, characterized in that: The stirring blades (16) are arranged in plurality.

5. The device for preparing glaze for porcelain insulators according to claim 1, characterized in that: The upper surface of the support plate (13) is fixedly connected with a corrugated strip (14), and the corrugated strip (14) is located at one end of the support plate (13) close to the screen box (4).

6. The device for preparing glaze for porcelain insulators according to claim 1, characterized in that: A feed hopper (17) is fixedly connected to the top of the bracket (1), and an elastic sleeve (15) is connected between the feed hopper (17) and the screen box (4).