Crystal oscillator assembly ceramic wafer detection device

By designing an automated ceramic sheet detection device, the problem of low manual detection efficiency is solved and efficient automation of ceramic sheet detection is achieved.

CN222753821UActive Publication Date: 2025-04-15GUANGZHOU JINGYOU ELECTRONICS TECH
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Patent Information

Application Number
CN202421424914.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-04-15
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The current method of manually detecting ceramic sheets is cumbersome and inefficient.

Method used

A crystal oscillator assembly ceramic sheet detection device is designed, including a conveying device, 1. a conveying device, 2. a ceramic sheet flip device and a removal device, and the detection of ceramic sheets and the removal of unqualified ceramic sheets are completed through an automated process.

Benefits of technology

It realizes the automation of ceramic sheet detection, improves detection efficiency, reduces manual operation, and ensures the accuracy and efficiency of detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a crystal oscillator assembly ceramic wafer detection device which comprises a rack. The first conveying device and the second conveying device are arranged on the rack, the first detection camera is arranged above the first conveying device, the second detection camera is arranged above the second conveying device, and the ceramic chip turnover device is arranged between the first conveying device and the second conveying device. A waste box is arranged on the side portion of the first conveying device, and a removing device used for conveying ceramic chips to the waste box is further arranged above the first conveying device. According to the crystal oscillator assembly ceramic wafer detection device provided by the utility model, through the arrangement of the conveying device I, the conveying device II, the ceramic wafer overturning device and the removing device, the detection of the ceramic wafer and the removal of the unqualified ceramic wafer are automatically completed, the detection of the ceramic wafer does not need manual operation, and the detection efficiency of the ceramic wafer is relatively high.
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Description

Technical Field

[0001] The utility model relates to the technical field of crystal oscillators, in particular to a crystal oscillator assembly ceramic piece detection device. Background Art

[0002] Crystal oscillators, also known as crystal oscillators, are generally packaged in metal shells, and can also be packaged in glass shells, ceramics or plastics. Crystal oscillators often use ceramic bases to effectively support the crystals, thereby ensuring the stability and accuracy of the oscillator, and effectively protecting the crystals from the influence of the external environment, thereby extending the service life of the crystals. The ceramic wafers used in the crystal oscillator assembly need to be inspected using a detection camera before assembly to ensure that the ceramic wafers meet the requirements. Existing ceramic wafers are often inspected by manually placing one side of the ceramic wafer under the detection camera, and then the other side is inspected after passing the inspection. If the ceramic wafer fails, it will be discarded and the next ceramic wafer will be inspected.

[0003] However, the existing method of manually inspecting ceramic sheets is cumbersome and inefficient. This solution solves this technical problem. Utility Model Content

[0004] The utility model aims to overcome at least one defect of the above-mentioned prior art and provides a crystal oscillator assembly ceramic wafer detection device, which is used to solve the technical problem of low efficiency in detecting ceramic wafers of crystal oscillator assemblies. Through the cooperation of a conveying device one, a conveying device two, a ceramic wafer flipping device and a rejection device, the detection of ceramic wafers and the rejection of unqualified ceramic wafers are automatically completed. The detection of ceramic wafers does not require manual operation and the detection efficiency of ceramic wafers is relatively high.

[0005] The technical solution adopted by the utility model is a crystal assembly ceramic piece detection device, comprising a frame, and also comprising a conveying device 1 and a conveying device 2 arranged on the frame, a detection camera 1 arranged above the conveying device 1, a detection camera 2 arranged above the conveying device 2, and a ceramic piece flipping device arranged between the conveying device 1 and the conveying device 2;

[0006] A waste box is arranged at the side of the conveying device 1, and a rejecting device for conveying ceramic pieces to the waste box is also arranged at the upper position of the conveying device 1.

[0007] Optionally, a carrier frame is provided on the frame, and the rejection device includes a driving mechanism arranged on the carrier frame, a suction cup mounting plate connected to the driving mechanism, and a plurality of vacuum suction cups arranged in an array on the suction cup mounting plate, and the plurality of vacuum suction cups are used for detachable suction to the ceramic sheet on the conveying device.

[0008] Optionally, a positioning component 1 is provided on the conveying device 1 below the detection camera 1, a positioning component 2 is provided on the conveying device 1 below the rejection device, and a positioning component 3 is provided on one end of the conveying device 1 close to the ceramic sheet flipping device. The positioning component 1, the positioning component 2, and the positioning component 3 are respectively used to block the movement of the ceramic sheet.

[0009] Optionally, the ceramic sheet flipping device includes a flipping motor arranged on the frame, a flipping arm connected to the flipping motor at one end, a suction cup mounting plate 2 arranged at the other end of the flipping arm, and a plurality of vacuum suction cups 2 arranged in an array on the suction cup mounting plate 2, the flipping arm is swingably arranged between the conveying device 1 and the conveying device 2, and the vacuum suction cup 2 is detachably engaged with the ceramic sheet.

[0010] Optionally, a positioning component four is provided on the conveying device two at a position below the detection camera two, and the positioning component four is used to block the movement of the ceramic sheet.

[0011] Optionally, the driving mechanism includes a linear module arranged on the carrier frame 1, a slider arranged on the linear module, a lifting cylinder whose fixed end is connected to the slider in the linear module, and the suction cup mounting plate 1 is connected to the telescopic end of the lifting cylinder.

[0012] Optionally, the positioning component one includes a photoelectric sensor for sensing the passage of the ceramic sheet and a blocking cylinder for blocking the movement of the ceramic sheet, and the blocking cylinder is electrically connected to the photoelectric sensor. The structures of the positioning component two, the positioning component three, and the positioning component four are the same as that of the positioning component one.

[0013] Optionally, a second carrier frame is provided on the second conveying device, and the second detection camera is provided on the second carrier frame.

[0014] Optionally, the conveying device 1 and the conveying device 2 are both belt conveyors.

[0015] Optionally, an alarm indicator light and a liquid crystal display screen are respectively provided on the rack.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] (1) By setting a detection camera 1 on the conveying device 1, setting a detection camera 2 on the conveying device 2, and setting a ceramic sheet flipping device between the conveying device 1 and the conveying device 2, the detection and flipping of the ceramic sheets are automatically completed, and the unqualified ceramic sheets are transported to the waste box through the setting of the rejection device. The detection of both sides of the ceramic sheets and the rejection of unqualified ceramic sheets do not require manual operation, and the detection efficiency of the ceramic sheets is high;

[0018] (2) By setting the positioning component 1 on the conveying device 1 and the positioning component 4 on the conveying device 2, the positioning of the ceramic sheet is more accurate, the detection accuracy of the detection camera 1 and the detection camera 2 on the ceramic sheet is improved, and the detection effect of the ceramic sheet is better;

[0019] (3) The linear module of the rejection device drives the lifting cylinder to move, and the vacuum suction cup 1 on the lifting cylinder transports the unqualified ceramic pieces to the waste box. In combination with the positioning component 2 on the conveying device 1, the rejection efficiency of the unqualified ceramic pieces is high, thereby improving the detection efficiency of the ceramic pieces. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the internal structure of the utility model.

[0021] Figure 2 It is a structural schematic diagram of a conveying device 1 of the utility model.

[0022] Figure 3 It is a top view of a conveying device 1 of the utility model.

[0023] Figure 4 It is a structural schematic diagram of the rejection device of the utility model.

[0024] Figure 5 It is a structural schematic diagram of a ceramic sheet turning device of the utility model.

[0025] Figure 6 It is a structural schematic diagram of the second conveying device of the utility model.

[0026] Among them, in the figure: 1, frame; 11, carrier frame 1; 2, conveying device 1; 21, detection camera 1; 22, positioning component 1; 221, photoelectric sensor; 222, blocking cylinder; 23, positioning component 2; 24, positioning component 3; 3, conveying device 2; 31, detection camera 2; 32, carrier frame 2; 33, positioning component 4; 4, ceramic piece flipping device; 41, flipping motor; 42, flipping arm; 43, suction cup mounting plate 2; 44, vacuum suction cup 2; 5, waste box; 6, rejection device; 61, linear module; 62, lifting cylinder; 63, suction cup mounting plate 1; 64, vacuum suction cup 1; 7, alarm indicator light; 8, LCD screen; 9, ceramic piece. DETAILED DESCRIPTION

[0027] In order to more clearly illustrate the technical features of this solution, the solution is described below through specific implementation methods. The drawings of this utility model are only used for exemplary description and cannot be understood as limiting the utility model. In order to better illustrate the following embodiments, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

[0028] See also Figure 1-Figure 6 A crystal assembly ceramic piece detection device, comprising a frame 1, a conveying device 2 and a conveying device 3 arranged on the frame 1, a detection camera 21 arranged above the conveying device 2, a detection camera 31 arranged above the conveying device 3, and a ceramic piece turning device 4 arranged between the conveying device 2 and the conveying device 3;

[0029] A waste box 5 is provided at the side of the conveying device 2 , and a rejecting device 6 for conveying ceramic pieces 9 to the waste box 5 is also provided at the upper position of the conveying device 2 .

[0030] A carrier frame 11 is arranged on the frame 1, and the rejecting device 6 includes a driving mechanism arranged on the carrier frame 11, a suction cup mounting plate 63 connected to the driving mechanism, and a plurality of vacuum suction cups 64 arranged in an array on the suction cup mounting plate 63, and the plurality of vacuum suction cups 64 are used for detachably engaging with the ceramic sheet 9 on the conveying device 2.

[0031] A positioning component 22 is provided on the conveying device 2 below the detection camera 21, a positioning component 23 is provided on the conveying device 2 below the rejection device 6, and a positioning component 3 24 is provided on the conveying device 2 at one end close to the ceramic sheet flipping device 4. The positioning component 1 22, the positioning component 2 23, and the positioning component 3 24 are respectively used to block the movement of the ceramic sheet 9.

[0032] The ceramic sheet flipping device 4 includes a flipping motor 41 arranged on the frame 1, a flipping arm 42 connected to the flipping motor 41 at one end, a suction cup mounting plate 43 arranged at the other end of the flipping arm 42, and a plurality of vacuum suction cups 44 arranged in an array on the suction cup mounting plate 43. The flipping arm 42 is swingably arranged between the conveying device 1 2 and the conveying device 2 3, and the vacuum suction cup 44 is detachably attracted to the ceramic sheet 9.

[0033] A positioning component 4 33 is provided on the conveying device 2 3 below the detection camera 2 31 , and the positioning component 4 33 is used to block the movement of the ceramic sheet 9 .

[0034] The driving mechanism includes a linear module 61 arranged on a carrier frame 11, a slider arranged on the linear module 61, a lifting cylinder 62 whose fixed end is connected to the slider in the linear module 61, and a suction cup mounting plate 63 connected to the telescopic end of the lifting cylinder 62.

[0035] Positioning component 1 22 includes a photoelectric sensor 221 for sensing the passage of the ceramic sheet 9 and a blocking cylinder 222 for blocking the movement of the ceramic sheet 9. The blocking cylinder 222 is electrically connected to the photoelectric sensor 221. The structures of positioning component 2 23, positioning component 3 24, and positioning component 4 33 are the same as positioning component 1 22.

[0036] A second carrier frame 32 is disposed on the second conveying device 3 , and a second detection camera 31 is disposed on the second carrier frame 32 .

[0037] Conveying device 1 2 and conveying device 2 3 are both belt conveyors.

[0038] The rack 1 is provided with an alarm indicator light 7 and a liquid crystal display screen 8. The different colors of the alarm indicator light 7 are used to indicate whether the ceramic piece 9 being tested is qualified. The setting of the liquid crystal display screen 8 facilitates the operation and observation of the ceramic piece 9 test.

[0039] The detection camera 1 21 is electrically connected to the positioning component 1 22 , the positioning component 2 23 , and the positioning component 3 24 , respectively, and the detection camera 2 31 is electrically connected to the positioning component 4 33 .

[0040] The specific working process of this utility model:

[0041] When in use, start the conveying device 2, so that the ceramic sheet 9 is conveyed on the conveying device until the ceramic sheet 9 passes through the positioning component 22, and the ceramic sheet 9 contacts the photoelectric sensor 221 of the positioning component 22, and the positioning component 22 is started, that is, the photoelectric sensor 221 sends a signal to the blocking cylinder 222, and the blocking cylinder 222 rises to block the ceramic sheet 9. At this time, the ceramic sheet 9 is just under the detection camera 21, and the detection camera 21 is used to detect one side of the ceramic sheet 9. After the ceramic sheet 9 passes the detection camera 21, if it is qualified, the blocking cylinder 222 of the positioning component 22 descends, and the conveying device 2 continues to drive the ceramic sheet 9 until the ceramic sheet 9 passes through the positioning component 3 24, and the positioning component 3 24 senses The ceramic sheet 9 is started to block the movement of the ceramic sheet 9, and the ceramic sheet flipping device 4 is started. The flipping motor 41 drives the vacuum suction cup 2 44 to engage with the ceramic sheet 9 through the flipping arm 42, and then the ceramic sheet 9 is flipped to the top of the conveying device 2 3 by flipping the flipping motor 41. The vacuum suction cup 2 44 releases the ceramic sheet 9 and conveys it on the conveying device 2 3. Then the flipping motor 41 resets the flipping arm 42 to the side close to the conveying device 1 2. When the ceramic sheet 9 is conveyed to pass through the positioning component 4 33, the positioning component 4 33 starts to block the movement of the ceramic sheet 9, and then the detection camera 2 31 detects the other side of the ceramic sheet 9. If the other side of the ceramic sheet 9 is qualified, the conveying device 2 3 continues to convey the ceramic sheet 9 to the finished product area.

[0042] If the ceramic sheet 9 on the conveying device 2 is unqualified after being detected by the detection camera 21, when the ceramic sheet 9 passes through the positioning component 23, the positioning component 23 blocks the movement of the ceramic sheet 9, and the lifting cylinder 62 drives the vacuum suction cup 1 64 on the suction cup mounting plate 1 63 to suck the ceramic sheet 9, and then the linear module 61 is started, and the linear module 61 drives the lifting cylinder 62 to slide to the top of the waste box 5, and the lifting cylinder 62 descends, and the vacuum suction cup 1 64 releases the ceramic sheet 9 to the waste box 5, and then the rejection device 6 is reset to the top of the conveying device 2 to complete the rejection of the unqualified ceramic sheet 9;

[0043] If the other side of the ceramic sheet 9 on the conveying device 2 3 fails the inspection after being inspected by the inspection camera 2 31, the unqualified ceramic sheet 9 will be removed, and the alarm indicator light 7 will be set with different colors to indicate whether the inspected ceramic sheet 9 is qualified. The LCD screen 8 will be set to facilitate the operation and observation of the inspection of the ceramic sheet 9.

[0044] By setting a detection camera 1 21 on the conveying device 1 2, setting a detection camera 2 31 on the conveying device 2 3, and setting a ceramic sheet flipping device 4 between the conveying device 1 2 and the conveying device 2 3, the detection and flipping of the ceramic sheet 9 are automatically completed, and the unqualified ceramic sheet 9 is transported to the waste box 5 through the setting of the rejection device 6. The detection of both sides of the ceramic sheet 9 and the rejection of the unqualified ceramic sheet 9 do not require manual operation, and the detection efficiency of the ceramic sheet 9 is high;

[0045] By setting the positioning component 1 22 on the conveying device 1 2 and the positioning component 4 33 on the conveying device 2 3, the positioning of the ceramic sheet 9 is more accurate, and the detection accuracy of the detection camera 1 21 and the detection camera 2 31 on the ceramic sheet 9 is improved, and the detection effect of the ceramic sheet 9 is better;

[0046] The linear module 61 of the rejection device 6 drives the lifting cylinder 62 to move through the slider, and the unqualified ceramic pieces 9 are transported to the waste box 5 through the vacuum suction cup 64 on the lifting cylinder 62. In conjunction with the positioning component 23 on the conveying device 2, the rejection efficiency of the unqualified ceramic pieces 9 is high, thereby improving the detection efficiency of the ceramic pieces 9.

[0047] The detection principle and implementation of the ceramic sheet 9 by using the detection camera 1 21 and the detection camera 2 31 are common knowledge to those skilled in the art. In this solution, the detection camera 1 21 and the detection camera 2 31 are direct applications of the existing technology and will not be described in detail here.

[0048] Technical features not described in the present invention can be achieved through or by adopting existing technologies, and will not be elaborated here. Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention should also fall within the scope of protection of the present invention.

Claims

1. A crystal oscillator assembly ceramic chip detection device, comprising a frame (1), characterized in that: It also includes a conveying device 1 (2) and a conveying device 2 (3) arranged on the frame (1), a detection camera 1 (21) arranged above the conveying device 1 (2), a detection camera 2 (31) arranged above the conveying device 2 (3), and a ceramic sheet turning device (4) arranged between the conveying device 1 (2) and the conveying device 2 (3); A waste box (5) is arranged at the side of the conveying device 1 (2), and a rejecting device (6) for conveying ceramic pieces (9) to the waste box (5) is also arranged at the top of the conveying device 1 (2).

2. The crystal oscillator assembly ceramic piece detection device according to claim 1, characterized in that: The frame (1) is provided with a carrier frame (11), and the rejection device (6) comprises a driving mechanism arranged on the carrier frame (11), a suction cup mounting plate (63) connected to the driving mechanism, and a plurality of vacuum suction cups (64) arranged in an array on the suction cup mounting plate (63), wherein the plurality of vacuum suction cups (64) are used for detachably sucking the ceramic sheet (9) on the conveying device (2).

3. The crystal oscillator assembly ceramic piece detection device according to claim 2, characterized in that: A positioning component one (22) is provided on the conveying device one (2) at a position below the detection camera one (21), a positioning component two (23) is provided on the conveying device one (2) at a position below the rejection device (6), and a positioning component three (24) is provided on one end of the conveying device one (2) close to the ceramic sheet flipping device (4), and the positioning component one (22), the positioning component two (23), and the positioning component three (24) are respectively used to block the movement of the ceramic sheet (9).

4. The crystal oscillator assembly ceramic piece detection device according to claim 1, characterized in that: The ceramic sheet flipping device (4) comprises a flipping motor (41) arranged on the frame (1), a flipping arm (42) connected to the flipping motor (41) at one end, a suction cup mounting plate 2 (43) arranged at the other end of the flipping arm (42), and a plurality of vacuum suction cups 2 (44) arranged in an array on the suction cup mounting plate 2 (43); the flipping arm (42) is swingably arranged between the conveying device 1 (2) and the conveying device 2 (3); and the vacuum suction cup 2 (44) is detachably attracted to the ceramic sheet (9).

5. The crystal oscillator assembly ceramic piece detection device according to claim 3, characterized in that: A positioning component four (33) is provided on the conveying device two (3) below the detection camera two (31), and the positioning component four (33) is used to block the movement of the ceramic sheet (9).

6. The crystal oscillator assembly ceramic piece detection device according to claim 2, characterized in that: The driving mechanism comprises a linear module (61) arranged on the carrier frame (11), a slider arranged on the linear module (61), a lifting cylinder (62) whose fixed end is connected to the slider in the linear module (61), and the suction cup mounting plate (63) is connected to the telescopic end of the lifting cylinder (62).

7. The crystal oscillator assembly ceramic piece detection device according to claim 5, characterized in that: The positioning component one (22) includes a photoelectric sensor (221) for sensing the passage of the ceramic sheet (9) and a blocking cylinder (222) for blocking the movement of the ceramic sheet (9), wherein the blocking cylinder (222) is electrically connected to the photoelectric sensor (221). The structures of the positioning component two (23), the positioning component three (24), and the positioning component four (33) are the same as those of the positioning component one (22).

8. The crystal oscillator assembly ceramic piece detection device according to claim 1, characterized in that: The second conveying device (3) is provided with a second carrier frame (32), and the second detection camera (31) is provided on the second carrier frame (32).

9. The crystal oscillator assembly ceramic piece detection device according to claim 1, characterized in that: The conveying device 1 (2) and the conveying device 2 (3) are both belt conveyors.

10. The crystal oscillator assembly ceramic piece detection device according to claim 1, characterized in that: The frame is respectively provided with an alarm indicator light (7) and a liquid crystal display screen (8).