Automatic production line for titanium-coated copper bars
By designing an automated production line of titanium-clad copper rods, the automatic rolling tip and pulling of titanium pipes is achieved using guide rail mechanisms and hydraulic extrusion mechanisms, the problems of low automation and equipment pollution in the existing processes are solved, and efficient and environmentally friendly titanium-clad copper rod production are achieved.
Patent Information
- Application Number
- CN202420823376.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-04-19
AI Technical Summary
The existing titanium-clad copper rod production process has the problems of small deformation, low bonding strength and low degree of automation during the processing process, and the process is complex, the equipment is heavy, the pollution is high, and the cost is high.
An automated production line of titanium copper-clad rods was designed, including a titanium tube rolling unit and a titanium copper-clad rod drawing unit. The automatic rolling tip and drawing of titanium tubes are realized through the guide rail mechanism and the hydraulic extrusion mechanism, which improves the degree of production automation.
It realizes efficient and automated production of titanium-clad copper rods, improves the bonding strength and yield of products, and reduces equipment costs and environmental impacts.
Smart Images

Figure CN222754073U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of titanium-clad copper production, and specifically comprises an automated production line for titanium-clad copper rods. Background Art
[0002] Titanium-clad copper composite rods mainly utilize the excellent corrosion resistance of the titanium coating and the good electrical conductivity of the copper core. They can be used as a conductor that carries large currents under strong corrosive media conditions. In the electrolytic production of non-ferrous metals, the protection of the copper matrix by the coating metal prevents the corrosion of the copper conductor, ensures the uniformity of the current density, and improves the quality of the electrolytic products. At the same time, the conductor is free of cleaning and maintenance, eliminating the pollution of the electrolyte caused by the corrosion of the copper conductor. Due to the excellent characteristics of titanium-clad copper rods, it brings about the improvement of product quality, the improvement of production efficiency, the reduction of energy consumption and the reduction of labor intensity, etc., making it widely used in chlor-alkali, electric power, electroplating, electrolysis, hydrometallurgy, petroleum, nuclear industry and other fields.
[0003] The main production methods of titanium-clad copper composite rods include drawing, extrusion + drawing, explosive welding + rolling, brazing, etc. The traditional drawing composite method is to first put the copper rod and the titanium tube together, and then use a die to reduce the diameter of the rod and draw it to achieve a close fit between the two. It is characterized by a simple process, but the problems are: the metal is in a stress state of "two pressures and one pull" during the processing, resulting in a small deformation in a single pass, low interface bonding strength of the composite rod, and low degree of automation. The extrusion method is to heat a large-diameter composite material composed of two metals to a certain temperature, and then extrude it through a die space. Under high pressure, it is accompanied by huge deformation, and a deep metallurgical bond is produced at the titanium-copper interface. Generally, a wider composite wave and composite belt will be formed, and the composite strength is high. The problems are: the product interface is uneven, the technical difficulty is high, and the surface quality of the pipe is poor. The explosive welding method is to first load the copper rod into the titanium tube and evenly distribute the explosives outside the titanium tube, and rely on the explosion of the explosives to generate the pressure required to connect the metals, so that the two overlapping surfaces can be solid-phase welded. Its characteristics are high temperature and high pressure during forming, and the composite rod has high bonding strength, but the problems are: the operating environment is unfriendly, the risk is high, and the amount of explosives is difficult to control. The characteristic of the brazing method is that the heating temperature of the brazing process is relatively low, so the deformation of the weldment after brazing is small, and it is easy to ensure the dimensional accuracy of the weldment. At the same time, the influence on the organization and performance of the weldment base material is relatively small. The disadvantages are: the heat resistance of the brazed joint is relatively poor, the joint strength is relatively low, and the requirements for surface cleaning and weldment assembly quality during brazing are relatively high. In addition, the above-mentioned processes have problems such as high energy consumption, high production cost, poor geometric accuracy, low yield rate, and low degree of automation.
[0004] Therefore, the utility model provides an automated production line for titanium-clad copper rods with a simple structure and a high degree of automation. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides an automated production line for titanium-clad copper rods, which solves the problems raised in the above-mentioned background technology.
[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: an automated production line for titanium-clad copper rods, comprising: a titanium tube rolling unit and a titanium-clad copper rod drawing unit, the titanium tube rolling unit comprising: a guide rail mechanism arranged on a frame, a tube loading rack that provides titanium tubes one by one to the guide rail mechanism, and a tube waiting rack arranged on the front of the guide rail mechanism to receive titanium tubes with pointed ends; the copper rod drawing unit comprises: an extrusion and drawing area docked with the guide rail mechanism, a cylinder control area arranged on the other side of the extrusion and drawing area, and a finished product stacking rack area arranged on the front of the extrusion and drawing area.
[0007] Preferably, the guide rail mechanism includes: a pipe support frame, a pipe transport mechanism arranged in the pipe support frame, and the pipe transport mechanism includes: a first support plate arranged in the pipe support frame, at least two first electric rods arranged on the first support plate, a second support plate arranged on the first piston rod of the first electric rod, a first pipe clamping mechanism fixedly arranged on the second support plate and close to the extrusion and drawing area, a second pipe clamping mechanism slidably arranged on the second support plate, and a driving mechanism arranged on the second support plate to drive the second pipe clamping mechanism to move close to or away from the first pipe clamping mechanism.
[0008] Preferably, the driving mechanism includes: two parallel supports arranged on the second support plate, a slider arranged between the supports, a threaded hole arranged on the slider, a circular hole arranged on the slider, a rotatable screw rod arranged between the supports and passing through the threaded hole, a round rod fixedly arranged between the supports and passing through the circular hole, a servo motor arranged on one of the supports and driving the screw rod to rotate, and the second pipe clamping mechanism is arranged on the slider.
[0009] Preferably, the first pipe clamping mechanism and the second pipe clamping mechanism have the same structure, and both include: a base, a first clamping member arranged at one end of the upper surface of the base, a slide rail arranged on the upper surface of the base, a second clamping member slidably arranged on the slide rail, a third clamping member arranged at the other end of the upper surface of the base, and a second electric rod arranged on the third clamping member; the second piston rod of the second electric rod passes through the third clamping member and is connected to the second clamping member.
[0010] Preferably, the pipe waiting rack comprises: a swing rack arranged on the side of the pipe supporting rack, and the swing rack is used to place the titanium pipe with a pointed end.
[0011] Preferably, the pipe loading rack includes: a frame bracket, an inclined tube support platform arranged at the top of the frame bracket, an inclined baffle arranged at the bottom edge of the inclined tube support platform, a first support platform arranged in the frame bracket, an ejection cylinder arranged on the first support platform to eject the titanium tube along the inclined baffle, a second support platform arranged on the lower bottom surface of the inclined tube support platform, and a first tube pushing cylinder arranged on the second support platform.
[0012] Preferably, the titanium-clad copper rod automated production line also includes a hydraulic extrusion mechanism, which includes: a hydraulic extruder docked with the pipe support frame, a first hydraulic station connected to the hydraulic extruder, and a first control console for controlling the first hydraulic station; the hydraulic extruder includes: a hydraulic fixed support, four sliding wheels arranged at the bottom of the hydraulic fixed support, four fixing nails telescopically arranged at the bottom of the hydraulic fixed support, a gantry arranged at the upper end of the hydraulic fixed support, a 1# oil cylinder arranged at the top of the gantry, a 2# extrusion module arranged on the first piston rod of the 1# oil cylinder, 2# oil cylinders arranged on both sides of the gantry, a 1# extrusion module arranged on the second piston rod of the 2# oil cylinder, and an extrusion base arranged on the upper surface of the hydraulic fixed support and located between the gantries.
[0013] Preferably, the extrusion and drawing area includes: a fixed table arranged at one end of the pipe waiting rack, a drawing die arranged on the fixed table close to the tip of the pointed titanium tube at one end, four pushing cylinders arranged on the fixed table, a drawing trolley arranged on the fixed table, a jaw arranged on the drawing trolley, and a second control console for controlling the pushing cylinders.
[0014] Preferably, the oil cylinder control comprises: an oil cylinder fixing bracket, a drawing oil cylinder arranged on the oil cylinder fixing bracket, and a second hydraulic station for controlling the drawing oil cylinder.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] (1) The utility model places the titanium tubes neatly on the tube loading rack, and the ejection cylinder of the tube loading rack pushes the titanium tubes one by one onto the tube support rack. After the second tube clamping mechanism in the guide rail mechanism moves the titanium tube to the set position, the first tube clamping mechanism clamps the titanium tube. The hydraulic extrusion mechanism sharpens one end of the titanium tube under the action of the 1# oil cylinder and the 2# oil cylinder. The whole process has a high degree of automation.
[0017] (2) The jaws of the drawing trolley of the utility model close and clamp the rolled tip of the titanium tube, and then start to move away from the drawing die. The undeformed part of the titanium tube passes through the drawing die under the traction of the trolley. The titanium tube is deformed inward by external compression during the process of passing through the drawing die. At the same time, there is a copper rod inside as a support, so that the deformed titanium tube is close to the copper rod. When the drawing of the titanium tube is completed, the jaws no longer clamp the titanium tube and return to their original position. At the same time, the second tube pushing cylinder pushes the titanium-clad copper rod to the finished product stacking rack area of the work section. The above process is repeated for batch production.
[0018] (3) Compared with the current mainstream titanium-clad copper rod manufacturing process, the production line of the utility model does not have heavy and heavily polluting equipment, which saves equipment costs, is relatively simple to install, and minimizes the impact on the environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is the layout diagram of the automated production line for titanium-clad copper rods;
[0020] Figure 2 This is a schematic diagram of the structure of the automated production line for titanium-clad copper rods;
[0021] Figure 3 It is a structural schematic diagram of the guide rail mechanism;
[0022] Figure 4 is a schematic diagram of the structure for clamping the second pipe;
[0023] Figure 5 It is a structural schematic diagram of the loading rack;
[0024] Figure 6 It is a structural schematic diagram of a hydraulic extruder;
[0025] Figure 7 It is a structural schematic diagram of the titanium-clad copper drawing unit structure;
[0026] Figure 8 It is a front view structural diagram of the drawing die;
[0027] Fig. 9 It is a side view structural schematic diagram of the drawing die;
[0028] Fig.10 Schematic diagram of the top view of the drawing die.
[0029] In the figure: 1-pipe feeding rack, 11-frame bracket, 12-titanium tube, 13-tube pushing cylinder, 14-ejection cylinder, 15-inclined tube support platform, 16-inclined baffle, 17-first support platform, 18-second support platform, 2-guide rail mechanism, 21-pipe support frame, 22-first support plate, 23-first electric rod, 24-second support plate, 25-first pipe clamping mechanism, 26-second pipe clamping mechanism, 27-support, 28-slider, 29-screw rod, 210-round rod, 211-base, 212-slide rail, 213-first clamping member, 214-third clamping member, 215-second clamping member, 216-servo motor, 217-second electric rod, 3-hydraulic extrusion mechanism, 31-hydraulic extruder, 32-first hydraulic station, 33-control console, 311-hydraulic solid Fixed bracket, 312-sliding wheel, 313-1# oil cylinder, 314-2# oil cylinder, 315-1# extrusion module, 316-2# extrusion module, 317-extrusion base, 318-fixing nail, 321-first motor, 322-first oil pipe, 315-first control console, 4-pipe material waiting rack, 41-titanium tube after sharpening at one end, 42-swing rack, 5-extrusion and drawing area, 51-fixed table, 52-second control console, 53-drawing die, 54-second tube pushing cylinder, 55-drawing trolley, 56-jaw, 6-cylinder control area, 61-hydraulic station, 62-drawing oil cylinder, 63-oil cylinder fixed bracket, 611-second oil pipe, 612-hydraulic motor, 613-hydraulic cabinet, 7-section finished product stacking rack area, 71-section finished product stacking bracket, 72-titanium clad copper composite rod. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0031] See also Figures 1 to 10The present embodiment provides an automated production line for titanium-clad copper rods, comprising: a titanium tube rolling unit and a titanium-clad copper rod drawing unit, wherein the titanium tube rolling unit comprises: a guide rail mechanism 2 arranged on a frame, a tube loading rack 1 for providing titanium tubes 12 one by one to the guide rail mechanism 2, and a tube waiting rack 4 for receiving a titanium tube 41 with a pointed end arranged in front of the guide rail mechanism 2; the copper rod drawing unit comprises: an extrusion and drawing area 5 connected to the guide rail mechanism 2, a cylinder control area 6 arranged on the other side of the extrusion and drawing area 5, and a finished product stacking rack area 7 arranged in front of the extrusion and drawing area 5. The pipe loading rack 1 sends the titanium tube 12 to the guide rail mechanism 2, and the guide rail mechanism 2 sends the titanium tube 12 to the extrusion and drawing area 5 to first sharpen one end, and then send the pointed titanium tube 41 to the pipe waiting rack 4 for temporary storage. The worker then passes the copper rod through the pointed titanium tube 41 at one end, and covers the titanium tube 41 on the copper rod in the drawing area 5. The titanium-coated copper rods are stacked in the finished product stacking rack area 7 of the work section.
[0032] The guide rail mechanism 2 includes: a tube support frame 21, a tube transport mechanism arranged in the tube support frame 21, and the tube transport mechanism includes: a first support plate 22 arranged in the tube support frame 21, at least two first electric rods 23 arranged on the first support plate 22, a second support plate 24 arranged on the first piston rod of the first electric rod 23, a first tube clamping mechanism 25 fixedly arranged on the second support plate 24 and close to the extrusion and drawing area 5, a second tube clamping mechanism 26 slidably arranged on the second support plate 24, and a driving mechanism arranged on the second support plate 24 to drive the second tube clamping mechanism 26 to move close to or away from the first tube clamping mechanism 25.
[0033] The titanium tube 12 on the tube loading rack 1 falls onto the tube support rack 21, and there is a support rod on the tube support rack 21 to support the titanium tube 12; the tube support rack 21 is provided with a first photoelectric sensor for detecting the arrival of the titanium tube 12, and after the titanium tube 12 arrives, the first electric rod 23 drives the tube transport mechanism to rise, and the second tube clamping mechanism 25 clamps the titanium tube 12, and the second tube clamping mechanism 25 is driven by the driving mechanism to move to the correct position of the extrusion and drawing area 5, and the first tube clamping mechanism 25 clamps the titanium tube 12, and after one end of the titanium tube 12 is sharpened, the first tube clamping mechanism 25 releases the titanium tube 12, and the second tube clamping mechanism 25 carries the titanium tube 12 backward.
[0034] The driving mechanism includes: two parallel support members 27 provided on the second support plate 24, a slider 28 provided between the support members 27, a threaded hole provided on the slider 28, a round hole provided on the slider 28, a screw rod 29 rotatably provided between the support members 27 and passing through the threaded hole, a round rod 210 fixedly provided between the support members 27 and passing through the round hole, a servo motor 216 provided on one of the support members 27 and driving the screw rod 29 to rotate, and the second pipe clamping mechanism 26 is provided on the slider 28. The servo motor 216 drives the screw rod 29 to rotate, the screw rod 29 drives the slider 28 to move, and the round rod 210 is used to maintain the stability of the slider 28.
[0035] The first pipe clamping mechanism 25 and the second pipe clamping mechanism 26 have the same structure, and both include: a base 211, a first clamping member 213 provided at one end of the upper surface of the base 211, a slide rail 212 provided on the upper surface of the base 211, a second clamping member 215 slidably provided on the slide rail 212, a third clamping member 214 provided at the other end of the upper surface of the base 211, and a second electric rod 217 provided on the third clamping member 214; the second piston rod of the second electric rod 217 passes through the third clamping member 214 and is connected to the second clamping member 215. The second electric rod 217 pushes the second clamping member 215 to approach the first clamping member 213, and clamps the titanium tube 12 between the first clamping member 213 and the second clamping member 215. The first clamping member 213 and the second clamping member 215 are provided with grooves that fit the titanium tube 12.
[0036] The pipe material waiting rack 4 comprises: a swing rack 42 arranged on the side of the pipe material support rack 21, and the swing rack 42 is used to place the titanium tube 41 with a sharp end. The swing rack 42 comprises a vertical support rod, a cross bar arranged above the support rod, and a baffle arranged on the cross bar.
[0037] The pipe loading rack 1 includes: a frame support 11, an inclined tube support platform 15 arranged at the top of the frame support 11, an inclined baffle 16 arranged at the bottom edge of the inclined tube support platform 15, a first support platform 17 arranged in the frame support 11, an ejection cylinder 14 arranged on the first support platform 17 to eject the titanium tube 12 along the inclined baffle 16, a second support platform 18 arranged on the lower bottom surface of the inclined tube support platform 15, and a first tube pushing cylinder 13 arranged on the second support platform 18. The titanium tubes 12 are arranged on the inclined tube support platform 15. Under the action of gravity, the titanium tubes 12 will slide toward the inclined baffle 16 by themselves. Five ejection cylinders 14 are ejected from bottom to top along the inclined baffle 16 onto the tube support frame 21. Multiple first tube pushing cylinders 13 are also provided. After one end of the titanium tube 12 is pointed, the pointed titanium tube 41 at one end is pushed onto the swing rack 42. After the ejection cylinder 14 is reset, the titanium tube 12 is replaced by the inclined baffle 16 under the action of gravity.
[0038] The titanium-clad copper rod automated production line also includes a hydraulic extrusion mechanism 3, which includes: a hydraulic extruder 31 docked with the pipe support frame 21, a first hydraulic station 32 connected to the hydraulic extruder 31, and a first control console 33 for controlling the first hydraulic station 32; the hydraulic extruder 31 includes: a hydraulic fixed support 311, four sliding wheels 312 arranged at the bottom of the hydraulic fixed support 311, four fixing nails 318 telescopically arranged at the bottom of the hydraulic fixed support 311, a gantry 319 arranged at the upper end of the hydraulic fixed support 311, a 1# oil cylinder 313 arranged at the top of the gantry 319, a 2# extrusion module 316 arranged on the first piston rod of the 1# oil cylinder 313, 2# oil cylinders 314 arranged on both sides of the gantry 319, a 1# extrusion module 315 arranged on the second piston rod of the 2# oil cylinder 314, and an extrusion base 317 arranged on the upper surface of the hydraulic fixed support 311 and located between the gantry 319. The first hydraulic station 32 is a prior art, which is shown as the first oil pipe 322 and the first motor 321 in the figure, and other necessary parts are not marked; the gantry 319 is also provided with a second photoelectric sensor for sensing the position of the titanium tube 12, and the second pipe clamping mechanism 25 pushes the titanium tube 12 to the extrusion base 317. The second photoelectric sensor sends a signal to the first control console 33 to control the titanium tube 12 to enter the extrusion module, that is, the distance between the extrusion bases of the 1# extrusion module 315 and the 2# extrusion module 316 according to the set process parameters, and then controls the 1# oil cylinder 313 and the 2# oil cylinder 314 to roll one end of the titanium tube 12. The electrical components of the guide rail mechanism 2 and the pipe loading rack 1 are also controlled by the first control console 33, and the first control console 33 can be a PLC controller. The fixing nail 318 is a screw, which is threadedly connected to the fixed bracket 311. When the fixed bracket 311 needs to be fixed in position, the screw is extended to support the fixed bracket 311.
[0039] The extrusion and drawing area 5 includes: a fixed platform 51 disposed at one end of the tube material rack 4, a drawing die 53 disposed on the fixed platform 51 near the tip of the titanium tube 41 at one end, four second tube pushing cylinders 54 arranged on the fixed platform 51, a drawing trolley 55 disposed on the fixed platform 51, a jaw 56 disposed on the drawing trolley 55, and a second control console 52 for controlling the pushing cylinder 54. The oil cylinder control area 6 includes: an oil cylinder fixed bracket 63, a drawing oil cylinder 62 disposed on the oil cylinder fixed bracket 63, and a second hydraulic station 61 for controlling the drawing oil cylinder 62, and the second hydraulic station 61 is controlled by the second control console 52. The copper rod is manually inserted into the titanium tube 41 with a sharp end, and then the tip is inserted into the drawing die 53. The second control console 52 controls the drawing cylinder 62 to push the drawing trolley 55 close to the tip, and the jaws 56 clamp the tip. The drawing cylinder 62 drags the titanium tube 41 with a sharp end through the drawing die 53. At the same time, the tube is squeezed by the drawing die 53 and compressed into a specified shape, thereby making a titanium-clad copper composite rod 72. The second tube-pushing cylinder 54 pushes the titanium-clad copper composite rod 72 to the finished product stacking rack area 7 of the work section. The second hydraulic station 61 is also a prior art. The numbers in the figure are: hydraulic cabinet 613, hydraulic motor 612, second oil pipe 611 and other necessary parts are not marked.
[0040] The finished product stacking rack area 7 includes a finished product stacking bracket 71 and a titanium-clad copper composite rod 72 .
[0041] The copper in the titanium-clad copper composite rod 72 is T2 copper, and the titanium is TA1 or TA2; the wall thickness of the titanium tube 12 is 1 to 2 mm, and the titanium-clad copper rod 72 is round or square, and the diameter of the round copper is The long diameter of the square is 30-70mm, and the short diameter is 20-50mm.
[0042] It should be noted that in an automated production line for titanium-clad copper rods, the incoming titanium tubes 12 are neatly placed on the loading rack 1 during operation, and the ejection cylinder 14 of the loading rack 11 pushes the titanium tubes 12 one by one onto the tube support rack 21; after the guide rail mechanism 2 receives the signal from the first photoelectric sensor, the tube transport mechanism rises, and the second tube clamping mechanism 26 clamps the titanium tube 12, and at the same time drives the titanium tube 12 to move toward the first tube clamping mechanism 25. After moving to the set position, the first tube clamping mechanism 25 clamps the titanium tube 12 again, and at this time, one end of the titanium tube 12 is already on the extrusion base 317 of the hydraulic extruder. The first control console 33 sends a signal, and the hydraulic station 32 supporting the hydraulic extruder 31 starts to work, driving the 1# oil cylinder 313 and the 2# oil cylinders 314 on both sides, pushing the # extrusion module 315 and the 2# extrusion module 316, and rolling one end of the titanium tube 12 into a heterogeneous tip shape. After the sharpening is completed, the first tube clamping mechanism 25 is released, and the second tube clamping mechanism 26 returns to the set position. Then the second tube clamping mechanism 26 releases the titanium tube 41 with a sharp end, and the tube transport mechanism sinks and returns to its original position. The tube pushing cylinder 13 pushes the titanium tube 41 with a sharp end to the tube waiting rack 4. At this time, the tube waiting rack 4 is manually inserted with a copper rod into the titanium tube 41 with a sharp end, and the tip of the titanium tube 41 with a sharp end is pushed through the drawing mold 53. The worker operates the second control console 52, and the drawing trolley 55 moves close to the drawing die 53 under the drive of the drawing cylinder 62. The second control console 52 receives the proximity sensor signal at the drawing die 53, and the jaws 56 close to clamp the heterogeneous tip of the titanium tube 41 with one end pointed. Then the drawing trolley 55 starts to move away from the drawing die 53, and the undeformed part of the titanium tube 41 with one end pointed passes through the drawing die 53 under the traction of the drawing trolley 55. The titanium tube 41 with one end pointed is deformed inwardly due to external compression during the process of passing through the drawing die 53. At the same time, there is a copper rod inside as a support, so that the deformed titanium tube is close to the copper rod. When the sensor at the drawing die 53 senses that the drawing of the titanium tube 41 is completed, the signal is transmitted to the second control console 52. At this time, the jaws 56 of the drawing trolley 55 are loosened, no longer clamping the tip, and returning to the original position. At the same time, the second tube pushing cylinder 54 pushes the titanium-clad copper rod 72 to the finished product stacking bracket 71 of the work section, and the above process is repeated for batch production. After all the incoming titanium-clad copper composite rods 72 are drawn and produced, the finished product stacking rack 7 is manually removed and each titanium-clad copper rod is cut to the required length. Compared with the current mainstream titanium-clad copper rod production process, this cold drawing composite process is suitable for thin-walled titanium tubes 1-2mm. The thinner the titanium tube wall, the better the composite effect, which saves the amount of titanium and greatly reduces the cost of raw materials. On the other hand, this system equipment is relatively simple, without heavy and heavily polluting equipment, saving equipment costs, simple installation, and minimizing the impact on the environment.
[0043] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automated production line for titanium-clad copper rods, characterized in that: include: A titanium tube rolling unit and a titanium-clad copper rod drawing unit, wherein the titanium tube rolling unit comprises: a guide rail mechanism (2) arranged on a frame, a tube loading rack (1) for providing the guide rail mechanism (2) with titanium tubes (12) one by one, and a tube waiting rack (4) arranged on the front side of the guide rail mechanism for receiving a titanium tube (41) with a pointed end; the copper rod drawing unit comprises: an extrusion and drawing area (5) connected to the guide rail mechanism (2), a cylinder control area (6) arranged on the other side of the extrusion and drawing area (5), and a finished product stacking rack area (7) arranged on the front side of the extrusion and drawing area (5).
2. The automated production line for titanium-clad copper rods according to claim 1 is characterized in that: The guide rail mechanism (2) comprises: a tube support frame (21), a tube transport mechanism arranged in the tube support frame (21), and the tube transport mechanism comprises: a first support plate (22) arranged in the tube support frame (21), at least two first electric rods (23) arranged on the first support plate (22), a second support plate (24) arranged on the first piston rod of the first electric rod (23), a first tube clamping mechanism (25) fixedly arranged on the second support plate (24) and close to the extrusion and drawing area (5), a second tube clamping mechanism (26) slidably arranged on the second support plate (24), and a driving mechanism arranged on the second support plate (24) for driving the second tube clamping mechanism (26) to move close to or away from the first tube clamping mechanism (25).
3. The automated production line for titanium-clad copper rods according to claim 2 is characterized in that: The driving mechanism comprises: two parallel supporting members (27) arranged on the second supporting plate (24), a sliding block (28) arranged between the supporting members (27), a threaded hole arranged on the sliding block (28), a round hole arranged on the sliding block (28), a screw rod (29) rotatably arranged between the supporting members (27) and passing through the threaded hole, a round rod (210) fixedly arranged between the supporting members (27) and passing through the round hole, a servo motor (216) arranged on one of the supporting members (27) and driving the screw rod (29) to rotate, and the second pipe clamping mechanism (26) is arranged on the sliding block (28).
4. The automated production line for titanium-clad copper rods according to claim 3 is characterized in that: The first pipe clamping mechanism (25) and the second pipe clamping mechanism (26) have the same structure, and both comprise: a base (211), a first clamping member (213) arranged at one end of the upper surface of the base (211), a slide rail (212) arranged on the upper surface of the base (211), a second clamping member (215) slidably arranged on the slide rail (212), a third clamping member (214) arranged at the other end of the upper surface of the base (211), and a second electric rod (217) arranged on the third clamping member (214); a second piston rod of the second electric rod (217) passes through the third clamping member (214) and is connected to the second clamping member (215).
5. The automated production line for titanium-clad copper rods according to claim 2 is characterized in that: The pipe material waiting rack (4) comprises: a swing rack (42) arranged on the side of the pipe material supporting rack (21), and the swing rack (42) is used to place the titanium pipe (41) with a pointed end.
6. The automated production line for titanium-clad copper rods according to claim 2 is characterized in that: The pipe loading rack (1) comprises: a frame support (11), an inclined pipe support platform (15) arranged at the top end of the frame support (11), an inclined baffle (16) arranged at the bottom edge of the inclined pipe support platform (15), a first support platform (17) arranged in the frame support (11), an ejection cylinder (14) arranged on the first support platform (17) for ejecting the titanium pipe (12) along the inclined baffle (16), a second support platform (18) arranged on the bottom surface of the inclined pipe support platform (15), and a first pipe pushing cylinder (13) arranged on the second support platform (18).
7. The automated production line for titanium-clad copper rods according to claim 2, characterized in that: The titanium-clad copper rod automatic production line also includes a hydraulic extrusion mechanism (3), which includes: a hydraulic extruder (31) docked with the pipe support frame (21), a first hydraulic station (32) connected to the hydraulic extruder (31), and a first control console (33) for controlling the first hydraulic station (32); the hydraulic extruder (31) includes: a hydraulic fixed support (311), four sliding wheels (312) arranged at the bottom of the hydraulic fixed support (311), four fixed wheels (312) telescopically arranged at the bottom of the hydraulic fixed support (311), and a first control console (33) for controlling the first hydraulic station (32). A fixing pin (318), a gantry (319) arranged at the upper end of the hydraulic fixed support (311), a No. 1 oil cylinder (313) arranged at the top of the gantry (319), a No. 2 extrusion module (316) arranged on the first piston rod of the No. 1 oil cylinder (313), No. 2 oil cylinders (314) arranged on both sides of the gantry (319), a No. 1 extrusion module (315) arranged on the second piston rod of the No. 2 oil cylinder (314), and an extrusion base (317) arranged on the upper surface of the hydraulic fixed support (311) and located between the gantry (319).
8. The automated production line for titanium-clad copper rods according to claim 7, characterized in that: The extrusion and drawing area (5) comprises: a fixed platform (51) arranged at one end of the tube material waiting rack (4), a drawing die (53) arranged on the fixed platform (51) near the tip of the pointed titanium tube (41) at one end, four push cylinders (54) arranged on the fixed platform (51), a drawing trolley (55) arranged on the fixed platform (51), a jaw (56) arranged on the drawing trolley (55), and a second control console (52) for controlling the push cylinders (54).
9. The automated production line for titanium-clad copper rods according to claim 8, characterized in that: The oil cylinder control area (6) comprises: an oil cylinder fixing bracket (63), a drawing oil cylinder (62) arranged on the oil cylinder fixing bracket (63), and a second hydraulic station (61) for controlling the drawing oil cylinder (62).