Stretch bending and straightening device for aluminum material processing

By designing a bending straightening device for aluminum processing, and using a heating box and straightening roller to heat and soften and extrude straighten the aluminum material, the problems of poor straightening effect and inability to heat and soften aluminum material in the prior art have been solved, and more efficient straightening effect and automated processing have been achieved.

CN222754110UActive Publication Date: 2025-04-15SHANGHAI JIASHUI TRADING CO LTD
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Patent Information

Application Number
CN202421376517.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-04-15
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

The current aluminum straightening method has poor effect and cannot heat and soften the aluminum, resulting in difficulty in straightening.

Method used

A pulling and straightening device for aluminum processing is designed, and the heating softening and extrusion straightening of aluminum is achieved by setting up a heating box and a straightening roller.

Benefits of technology

It improves the effect and efficiency of aluminum straightening, realizes automatic processing, reduces the need for manual straightening, and ensures the stable shape of the aluminum after straightening.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stretch-bending straightening device for aluminum material processing, which belongs to the technical field of aluminum material straightening, and comprises a case, a first bearing, a straightening device and a motor shell, the first bearing is fixedly connected to the inner side wall of the case, the motor shell is fixedly connected to the side surface of the case, the straightening device is arranged in the case, and the straightening device is arranged in the case. The stretch bending and straightening device for aluminum material machining has the beneficial effects that by arranging the heating cylinder, the heating box, the motor, the third gear, the second gear, the first gear and the straightening roller, when an aluminum material is straightened, the heating cylinder is controlled to emit heat through the control switch, and through cooperation of the heating cylinder and the heating box, the straightening effect is improved; the control switch is used for controlling the motor to operate so as to drive the two groups of straightening rollers to rotate relatively, and the straightening rollers are used for straightening the aluminum material, so that automatic processing is realized, the operation is simple, the straightening efficiency of the aluminum material is improved, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum straightening, and more specifically, to a stretch-bending straightening device for aluminum processing. Background Art

[0002] Aluminum products are made from aluminum and other alloying elements. They are typically first processed into castings, forgings, foils, plates, strips, tubes, bars, and profiles, and then undergo processes such as cold bending, sawing, drilling, assembly, and coloring. The primary metal element is aluminum, with alloying elements added to enhance its performance. Aluminum can bend and deform during transportation for various reasons, so it must be straightened before processing. Existing aluminum straightening methods typically involve manual and semi-automatic processing with mechanical presses, using a press plate to straighten the material in a short period of time. This method provides poor straightening results, and existing devices cannot heat and soften the aluminum, making straightening difficult. To address these issues, we have developed the following device. Utility Model Content

[0003] Technical problems to be solved

[0004] In view of the shortcomings of the existing technology, the purpose of the utility model is to provide a stretch, bending and straightening device for aluminum processing, which has the characteristics of setting two straightening rollers to rotate relative to each other, so that the effect of extrusion straightening of the aluminum material can be better, thereby meeting the processing requirements. By setting a heating box, the aluminum material conveyed in can be heated and softened, making the straightening of the aluminum material easier, and the shape of the aluminum material will not automatically deform after straightening, thereby reducing manual straightening.

[0005] Technical Solution

[0006] To achieve the above-mentioned purpose, the utility model provides a bending and straightening device for aluminum processing, comprising a chassis, a first bearing, a straightening device and a motor housing, wherein the first bearing is fixedly connected to the inner side wall of the chassis, the motor housing is fixedly connected to the side of the chassis, a straightening device is arranged inside the chassis, and the straightening device comprises a straightening roller, one end of the straightening roller is fixedly connected to a first rotating shaft, the other end of the first rotating shaft is passed through the inside of the first bearing, the other end of the straightening roller is fixedly connected to a second rotating shaft, the other end of the second rotating shaft is fixedly connected to a first gear, the side of the first gear is fixedly connected to a second bearing, a third rotating shaft is passed through the inside of the second bearing, and the other end of the third rotating shaft is fixedly connected to the inside of the chassis The side wall of the chassis, there are two groups of straightening rollers, which are symmetrically distributed in the upper and lower parts of the chassis. The lower right surface of the first gear is meshed with the second gear, and the side of the second gear is fixedly connected to the third bearing. The fourth rotating shaft is passed through the inside of the third bearing, and the other end of the fourth rotating shaft is fixedly connected to the inner side wall of the chassis. The lower right surface of the second gear is meshed with the third gear, and the motor is fixedly connected to the inside of the motor housing, and the motor output shaft is rotatably connected to the side of the chassis. The other end of the motor output shaft is fixedly connected to the fifth rotating shaft, and the other end of the fifth rotating shaft is fixedly connected to the side of the third gear. The lower left surface of the third gear is meshed with the surface of the first gear set in another group of straightening rollers.

[0007] When using the bending and straightening device for aluminum processing of the present technical solution, a heating cylinder, a heating box, a motor, a third gear, a second gear, a first gear and straightening rollers are set. When people need to straighten the aluminum, they first control the heating cylinder to generate heat through the control switch. Through the cooperation of the heating cylinder and the heating box, the heat is not easily lost when the aluminum is heated and softened. The motor is controlled by the control switch to operate, thereby driving the third gear to rotate. With the cooperation of the third gear, the second gear, the first gear and another set of straightening rollers, the two sets of straightening rollers are driven to rotate relative to each other. The aluminum is straightened by the two sets of straightening rollers, and the straightening effect of the heated and softened aluminum is better, which realizes automated processing and is simpler to operate, thereby improving the straightening efficiency of the aluminum and improving production efficiency.

[0008] Furthermore, a heating box is provided inside the chassis. There are two groups of heating boxes, which are symmetrically arranged inside the chassis in the upper and lower parts. A heating cylinder is fixedly connected to the inside of the heating box.

[0009] Furthermore, a limit block is provided inside the chassis, and sliders are fixedly connected on both sides of the limit block. A slide groove is provided on the inner side wall of the chassis, and the slider is movably connected inside the slide groove. A spring is provided between the slider and the top of the slide groove, and a scraper is fixedly connected to the other end of the limit block. There are two groups of limit blocks, which are symmetrically arranged inside the chassis up and down.

[0010] Furthermore, a feed port is provided at the front end of the chassis, and a discharge port is provided at the rear end of the chassis.

[0011] Furthermore, a control switch is fixedly connected to the front surface of the chassis, a wheel group is fixedly connected to the lower end of the chassis, and brake pads are fixedly connected to the sides of the wheel group. There are four wheel groups in total, and they are arranged in a rectangular shape at the lower end of the chassis.

[0012] Beneficial effects

[0013] In summary, the present invention has the following beneficial effects:

[0014] 1. The bending and straightening device for aluminum processing is provided with a heating cylinder, a heating box, a motor, a third gear, a second gear, a first gear and straightening rollers. When people need to straighten the aluminum, they first control the heating cylinder to heat up through a control switch. The cooperation between the heating cylinder and the heating box prevents heat loss when the aluminum is heated and softened. The motor is controlled by the control switch to drive the third gear to rotate. With the cooperation of the third gear, the second gear, the first gear and another set of straightening rollers, the two sets of straightening rollers are driven to rotate relative to each other. The aluminum is straightened by the two sets of straightening rollers. The heated and softened aluminum has a better straightening effect, realizing automated processing and simpler operation, thereby improving the straightening efficiency of the aluminum and improving production efficiency.

[0015] 2. The bending and straightening device for aluminum processing is equipped with a limit block and a scraper. When people need to remove flammable substances and impurities on the surface of the conveyed aluminum, people can use the scraper set on the limit block to remove the flammable substances and impurities adsorbed on the surface of the bent aluminum, so that they cannot enter the interior of the shell, which brings convenience to the use of the device and improves the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the drawings required for the description of the specific implementation or the prior art will be briefly introduced below. Obviously, the drawings described below are only one implementation of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 This is a schematic diagram of the structure of the utility model in a frontal perspective cross-sectional view;

[0018] Figure 2 This is a schematic diagram of the structure of the utility model in a frontal perspective;

[0019] Figure 3 This is a three-dimensional enlarged structural diagram of the straightening device of the utility model;

[0020] Figure 4 It is a schematic structural diagram of the utility model in a side planar cross-sectional view.

[0021] The symbols in the accompanying drawings are:

[0022] 1. Chassis; 2. Straightening device; 201. Straightening roller; 202. First rotating shaft; 203. Second rotating shaft; 204. First gear; 205. Second bearing; 206. Third rotating shaft; 207. Second gear; 208. Third bearing; 209. Fourth rotating shaft; 210. Third gear; 211. Fifth rotating shaft; 212. Motor; 3. Motor housing; 4. First bearing; 5. Heating box; 6. Heating cylinder; 7. Limit block; 8. Slide; 9. Spring; 10. Slider; 11. Scraper; 12. Feed port; 13. Discharge port; 14. Control switch; 15. Brake pad; 16. Wheel set. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the technical solutions in the specific implementation methods of the present invention are clearly and completely described below to further illustrate the present invention. Obviously, the specific implementation methods described are only part of the implementation methods of the present invention, rather than all styles.

[0024] Example:

[0025] The following is combined with Figure 1-4 The utility model is described in further detail.

[0026] See also Figure 1-4The utility model provides a technical solution: a bending and straightening device for aluminum processing, comprising a chassis 1, a first bearing 4, a straightening device 2 and a motor housing 3, wherein the first bearing 4 is fixedly connected to the inner side wall of the chassis 1, the motor housing 3 is fixedly connected to the side of the chassis 1, and a straightening device 2 is arranged inside the chassis 1, and the straightening device 2 comprises a straightening roller 201, one end of the straightening roller 201 is fixedly connected to a first rotating shaft 202, the other end of the first rotating shaft 202 is passed through the first bearing 4, the other end of the straightening roller 201 is fixedly connected to a second rotating shaft 203, the other end of the second rotating shaft 203 is fixedly connected to a first gear 204, the side of the first gear 204 is fixedly connected to a second bearing 205, and a third rotating shaft 206 is passed through the interior of the second bearing 205, and the other end of the third rotating shaft 206 is fixedly connected to the inner side wall of the chassis 1. There are two groups of straightening rollers 201, which are symmetrically distributed in the upper and lower parts of the chassis 1. The lower right surface of the first gear 204 is meshed with the second gear 207, and the side of the second gear 207 is fixedly connected to the third bearing 208. A fourth rotating shaft 209 is passed through the inside of the third bearing 208, and the other end of the fourth rotating shaft 209 is fixedly connected to the inner side wall of the chassis 1. The lower right surface of the second gear 207 is meshed with the third gear 210. The motor 212 is fixedly connected to the inside of the motor housing 3, and the output shaft of the motor 212 is rotatably connected to the side of the chassis 1. The other end of the output shaft of the motor 212 is fixedly connected to the fifth rotating shaft 211, and the other end of the fifth rotating shaft 211 is fixedly connected to the side of the third gear 210. The lower left surface of the third gear 210 is meshed with the surface of the first gear 204 provided in another group of straightening rollers 201.

[0027] By adopting the above technical solution, the bending and straightening device for aluminum processing is provided with a heating cylinder 6, a heating box 5, a motor 212, a third gear 210, a second gear 207, a first gear 204 and a straightening roller 201. When people need to straighten the aluminum, people first control the heating cylinder 6 to heat up by controlling the switch 14. Through the cooperation of the heating cylinder 6 and the heating box 5, the heat is not easily lost when the aluminum is heated and softened. The motor 212 is controlled by the control switch 14 to operate, thereby driving the third gear 210 to rotate. Under the cooperation of the third gear 210, the second gear 207, the first gear 204 and another set of straightening rollers 201, the two sets of straightening rollers 201 are driven to rotate relative to each other, and the aluminum is straightened by the two sets of straightening rollers 201. The straightening effect of the aluminum after heating and softening is better, and automated processing is realized. The operation is simpler, thereby improving the straightening efficiency of the aluminum and improving production efficiency.

[0028] Specifically, a heating box 5 is provided inside the chassis 1 . There are two groups of heating boxes 5 , which are symmetrically arranged inside the chassis 1 in the upper and lower parts. A heating tube 6 is fixedly connected to the inside of the heating box 5 .

[0029] Specifically, a limit block 7 is provided inside the chassis 1, and sliders 10 are fixedly connected on both sides of the limit block 7. A slide groove 8 is provided on the internal side wall of the chassis 1. The slider 10 is movably connected inside the slide groove 8. A spring 9 is provided between the slider 10 and the top of the slide groove 8. The other end of the limit block 7 is fixedly connected to a scraper 11. There are two groups of limit blocks 7, which are symmetrically arranged inside the chassis 1 up and down.

[0030] By adopting the above technical solution, the bending and straightening device for aluminum processing is provided with a limit block 7 and a scraper 11. When people need to remove flammable substances and impurities on the surface of the conveyed aluminum material, people can use the scraper 11 provided on the limit block 7 to remove the flammable substances and impurities adsorbed on the surface of the bent aluminum material, so that they cannot enter the interior of the shell, thereby bringing convenience to the safe use of the device and improving the practicality of the device.

[0031] Specifically, a feed port 12 is provided at the front end of the chassis 1 , and a discharge port 13 is provided at the rear end of the chassis 1 .

[0032] Specifically, a control switch 14 is fixedly connected to the front surface of the chassis 1, a wheel group 16 is fixedly connected to the lower end of the chassis 1, and a brake pad 15 is fixedly connected to the side of the wheel group 16. There are four groups of wheel groups 16, which are arranged in a rectangular shape at the lower end of the chassis 1.

[0033] The working principle of the present invention is as follows: when people need to straighten aluminum materials, they first transport the aluminum materials into the chassis 1 through the feed port 12, remove impurities and flammable materials on the surface of the aluminum materials through the scraper 11 set on the limit block 7, control the heating tube 6 in the heating box 5 to heat up through the control switch 14, heat and soften the aluminum materials, control the motor 212 to operate through the control switch 14, thereby driving the third gear 210 to rotate, and with the cooperation of the third gear 210, the second gear 207, the first gear 204 and the other set of straightening rollers 201, the two sets of straightening rollers 201 are driven to rotate relative to each other, and the heated and softened aluminum materials are straightened by the two sets of straightening rollers 201, and finally taken out through the discharge port 13.

[0034] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. A bending and straightening device for aluminum material processing, comprising a chassis (1), a first bearing (4), a straightening device (2) and a motor housing (3), characterized in that: The first bearing (4) is fixedly connected to the inner side wall of the chassis (1), the motor housing (3) is fixedly connected to the side of the chassis (1), a straightening device (2) is arranged inside the chassis (1), the straightening device (2) comprises a straightening roller (201), one end of the straightening roller (201) is fixedly connected to a first rotating shaft (202), the other end of the first rotating shaft (202) is passed through the first bearing (4), the other end of the straightening roller (201) is fixedly connected to a second rotating shaft (203), the other end of the second rotating shaft (203) is fixedly connected to a first gear (204), the side of the first gear (204) is fixedly connected to a second bearing (205), a third rotating shaft (206) is passed through the second bearing (205), the other end of the third rotating shaft (206) is fixedly connected to the inner side wall of the chassis (1), and there are two groups of straightening rollers (201), which are symmetrically distributed in the upper and lower parts of the chassis ( 1), the lower right surface of the first gear (204) is meshedly connected with the second gear (207), the side of the second gear (207) is fixedly connected with the third bearing (208), the inside of the third bearing (208) is provided with a fourth rotating shaft (209), the other end of the fourth rotating shaft (209) is fixedly connected to the inner side wall of the case (1), the lower right surface of the second gear (207) is meshedly connected with the third gear (210), the motor housing (3) is fixedly connected with the motor (212), the output shaft of the motor (212) is rotatably connected to the side of the case (1), the other end of the output shaft of the motor (212) is fixedly connected with the fifth rotating shaft (211), the other end of the fifth rotating shaft (211) is fixedly connected to the side of the third gear (210), and the lower left surface of the third gear (210) is meshedly connected with the surface of the first gear (204) arranged in another group of straightening rollers (201).

2. The bending and straightening device for aluminum material processing according to claim 1, characterized in that: A heating box (5) is arranged inside the chassis (1), and there are two groups of heating boxes (5), which are symmetrically arranged inside the chassis (1) in an upper and lower manner. A heating cylinder (6) is fixedly connected inside the heating box (5).

3. The bending and straightening device for aluminum material processing according to claim 1, characterized in that: A limit block (7) is arranged inside the chassis (1), and sliders (10) are fixedly connected to both sides of the limit block (7). A slide groove (8) is provided on the inner side wall of the chassis (1), and the slider (10) is movably connected inside the slide groove (8). A spring (9) is arranged between the slider (10) and the top of the slide groove (8). A scraper (11) is fixedly connected to the other end of the limit block (7). There are two groups of limit blocks (7), which are symmetrically arranged inside the chassis (1) from top to bottom.

4. The bending and straightening device for aluminum material processing according to claim 1, characterized in that: The front end of the chassis (1) is provided with a material inlet (12), and the rear end of the chassis (1) is provided with a material outlet (13).

5. The bending and straightening device for aluminum material processing according to claim 1, characterized in that: A control switch (14) is fixedly connected to the front surface of the chassis (1), a wheel set (16) is fixedly connected to the lower end of the chassis (1), a brake pad (15) is fixedly connected to the side of the wheel set (16), and there are four sets of wheel sets (16) arranged in a rectangular shape at the lower end of the chassis (1).