Stamping workshop management system
By designing a stamping workshop management system, real-time monitoring and early warning of the operating status of stamping components, the problem of inability to effectively warn of major faults in the existing technology is solved, and the safety and efficiency of stamping production are improved.
Patent Information
- Application Number
- CN202420593998.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-03-25
AI Technical Summary
The existing technology cannot effectively warn of major failures in automobile stamping production, and cannot implement preventive measures in a timely manner, resulting in safety, quality and cost issues that cannot be effectively managed.
A stamping workshop management system is designed, including bin body, stamping assembly, waste recycling mechanism, crane assembly, detection assembly and early warning assembly. The safety of the stamping process is improved by real-time monitoring of the operating status of the stamping assembly and by timely sending warning information through the early warning component.
Through real-time detection and early warning, response measures can be given in a timely manner before major failures occur, avoid personal and property losses, and improve the safety and efficiency of stamping production.
Smart Images
Figure CN222754168U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile manufacturing, in particular to a stamping shop management system. Background Art
[0002] IOT technology has been used more and more widely in the industrial field. However, it is rarely used in automobile stamping production, and it mainly monitors the operating conditions of mechanical presses, and rarely monitors servo presses and workshop environments. Safety, quality, and cost issues in the stamping production process cannot be effectively managed through IOT technology. It is impossible to effectively warn of major failures and implement preventive measures in a timely manner. Utility Model Content
[0003] The main purpose of the utility model is to provide a stamping workshop management system, aiming to solve the technical problems in the prior art that the occurrence of major failures in the stamping production process cannot be effectively warned and preventive measures cannot be implemented in time.
[0004] In order to achieve the above-mentioned purpose, the utility model proposes a stamping workshop management system, which includes:
[0005] Warehouse body;
[0006] A stamping assembly, wherein the stamping assembly is disposed in the bin body;
[0007] A waste recycling mechanism, the waste recycling mechanism is arranged at the bottom of the stamping assembly;
[0008] A crane assembly, the crane assembly is arranged above the stamping assembly, and the crane assembly is used to transfer materials to the stamping assembly;
[0009] A detection component, which is arranged on the stamping component and is used to detect the operating status of the stamping component on the part side;
[0010] An early warning component is electrically connected to the detection component, and the early warning component is used to send early warning information according to the operating status.
[0011] Optionally, the detection component includes:
[0012] Transformer;
[0013] A clamp is arranged on the mutual inductor and is clamped on the motor cable of the stamping assembly.
[0014] Optionally, the detection component further includes a vibration sensor, and the vibration sensor is arranged on the motor of the stamping component.
[0015] Optionally, the detection component also includes a temperature and humidity sensor, and the temperature and humidity sensor is arranged in the warehouse body.
[0016] Optionally, the early warning component includes:
[0017] A display screen, the display screen is disposed in the chamber, and the display screen is electrically connected to the detection component;
[0018] A prompter is arranged in the warehouse body, and the prompter is electrically connected to the detection component.
[0019] Optionally, the stamping assembly comprises:
[0020] A base, the base being disposed in the bin body;
[0021] A stamping part, wherein the stamping part can be lifted and lowered on the base;
[0022] A trolley is movably arranged on the base.
[0023] Optionally, the crane assembly comprises:
[0024] A track, the track being arranged above the stamping assembly;
[0025] a grab hook, the grab hook being movably arranged on the track;
[0026] A driving member is connected to the grab hook to drive the grab hook to move on the track or to drive the grab hook to move up and down.
[0027] Optionally, there are multiple detection components, and the detection components are provided on the driving member and the waste recycling mechanism.
[0028] Optionally, the stamping shop management system further includes a server, and the server is electrically connected to the detection component and the early warning component.
[0029] The technical solution of the utility model adopts an automated method, and the crane assembly transports the materials to the stamping assembly for stamping, and the waste is recovered by the waste recovery mechanism after stamping. In this process, the detection assembly detects the operating status of the stamping assembly in real time, and cooperates with the early warning assembly to display or prompt the on-site operator in a timely manner, thereby improving the safety of the stamping process, and can give timely response measures before a major failure occurs to avoid personal and property losses. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0031] Figure 1 It is a structural schematic diagram of the stamping workshop management system of the utility model.
[0032] Description of Figure Numbers:
[0033] Label name Label name 10 Warehouse 20 Stamping components 21 Base 22 Stamping parts 23 Trolley 30 Crane components 31 track 32 grapple 40 Waste recycling agency
[0034] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0036] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0037] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0038] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0039] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0040] The utility model provides a stamping workshop management system, which includes a warehouse body, a stamping assembly, a waste recovery mechanism, a crane assembly, a detection assembly and an early warning assembly, wherein the stamping assembly is arranged in the warehouse body; the waste recovery mechanism is arranged at the bottom of the stamping assembly; the crane assembly is arranged above the stamping assembly, and the crane assembly is used to transfer materials to the stamping assembly; the detection assembly is arranged on the stamping assembly, and the detection assembly is used to detect the operating status of the stamping assembly on the part side; the early warning assembly is electrically connected to the detection assembly, and the early warning assembly is used to send early warning information according to the operating status.
[0041] Please refer to Figure 1 The warehouse body 10 has a large accommodating space (the side walls and the top wall of the warehouse body 10 are not shown in the figure), the number of the stamping assemblies 20 can be multiple, and the multiple stamping assemblies 20 can be arranged in parallel in the warehouse body 10.
[0042] The crane assembly 30 is installed directly above the punching assembly 20, and the crane assembly 30 includes a track 31, and the track 31 extends along the arrangement direction of the plurality of punching assemblies 20. One end of the track 31 is docked with the unloading port of the upstream station.
[0043] The crane assembly 30 also includes a grab hook 32, which is mounted on the track 31 through a frame. The track 31 is composed of two parallel guide rails, and the two ends of the frame are respectively mounted on the two guide rails. The grab hook 32 is located in the middle of the frame to facilitate grabbing materials.
[0044] The driving member can be a group of power devices such as a motor, a cylinder or a combination thereof, which is used to drive the grab hook 32 to move on the track 31. At the same time, another group of power devices can be set on the motor to drive the grab hook 32 to move up and down in the vertical direction. The other group of power devices can be a linear module, etc.
[0045] The driving member drives the grab hook 32 to move to the unloading port of the upstream workstation, the grab hook 32 descends to grab the material and then rises, the driving member drives the grab hook 32 to continue to move above any idle stamping assembly 20, and the grab hook 32 descends to place the material on the stamping assembly 20.
[0046] The stamping assembly 20 includes a trolley 23 , the position of which corresponds to the position of the grab hook 32 , for example, the trolley 23 is located directly below the grab hook 32 when it moves into position, and the grab hook 32 places the material on the trolley 23 after it descends.
[0047] The stamping assembly 20 further includes a base 21 and a stamping part 22 . After receiving the material, the trolley 23 transports the material to the base 21 , and the stamping part 22 descends to stamp the material.
[0048] The scraps of the stamped materials fall directly into the scrap recovery mechanism 40 at the bottom under the action of gravity. The scrap recovery mechanism 40 can be installed directly below the stamping assembly 20. The scrap recovery mechanism 40 can use, for example, a belt transmission module to transport the scraps to the designated recycling location in a timely manner.
[0049] During the stamping process, the detection component monitors the operating status of the stamping part 22 in real time.
[0050] The stamping part 22 is driven by a servo motor, for example. The operating state includes a vibration state or a current state of the motor.
[0051] Specifically, the detection component includes a mutual inductor, which is clamped on the cable of the motor by a clamp. When the motor is powered on, the current state of the motor cable is measured according to the principle of electromagnetic induction, and the data is transmitted to the early warning component, or can also be transmitted to the background system server for storage.
[0052] In addition, the detection component also includes a vibration sensor, which can be directly installed on the motor to detect the vibration state of the motor and also transmit the data to the early warning component.
[0053] The early warning component includes a display screen, which can be installed at any conspicuous position in the warehouse body 10 for on-site operators to view. After the data of the detection component is transmitted to the early warning component, the data is displayed on the display screen.
[0054] Specifically, the stamping workshop management system also includes a server, and the data is aggregated and stored by the backend server, and the data is processed and displayed on the display screen. A three-dimensional layout diagram proportional to the workshop layout is set on the screen of the display screen to establish a digital workshop model.
[0055] It can be understood that the number of the detection components in this embodiment can be multiple, and is not limited to being installed on the stamping component 20 alone. In addition, it can also be installed on the crane component 30 and the waste recovery mechanism 40 at the same time. By installing the mutual inductor and the vibration sensor on the crane component 30 and the waste recovery mechanism 40, the overall trend of the overall equipment can be analyzed in combination with its operating status. By analyzing the operating status and overall trend of the equipment, it can ensure that the equipment can operate stably during high-load operation, assist maintenance personnel in predicting and troubleshooting faults in advance, and further improve the safety of the stamping workshop management system of the utility model.
[0056] When multiple detection components are set, a corresponding representation is associated with the position of each detection component to distinguish the point where it is located, and the detection point of the detection component is marked on the model of the display screen. In addition, different types of sensors are displayed in different marking methods, which is convenient for managers to intuitively find the detection position and corresponding detection data.
[0057] The environment and safety-related data panels on the main screen of the display screen display "real-time", "average" and "maximum" values in the form of text and charts, and reflect the operating status of the stamping assembly 20 in a variety of ways.
[0058] In addition, on-site operators can customize preset values and compare the relevant data detected in real time with the preset values, and make "good, medium, poor" evaluations based on the comparison results. At the same time, the standard range of each monitoring preset value will be displayed.
[0059] In addition, the early warning component also includes a prompting member, which can be a warning light or a buzzer, etc. When the comparison result is poor, the on-site operator can be prompted to handle it in time through lights or buzzers.
[0060] The technical solution of the utility model adopts an automated method, and the crane assembly 30 is used to transport the material to the stamping assembly 20 for stamping, and the waste is recovered by the waste recovery mechanism 40 after stamping. In this process, the operating status of the stamping assembly 20 is detected in real time by the detection assembly, and the warning assembly is used to display or prompt the on-site operator in time, thereby improving the safety of the stamping process, and timely giving countermeasures before a major failure occurs to avoid personal and property losses.
[0061] Furthermore, the detection component further comprises a temperature and humidity sensor, which is directly mounted in the warehouse body 10 and is used to detect the air state in the warehouse body 10. In this embodiment, the data evaluation standard is set according to the production requirement standard.
[0062] When the humidity (%RH) range is: 45≤humidity≤60, it is evaluated as "good"; when the humidity range is: 30<humidity<45, or 60<humidity<73, it is evaluated as "medium"; when the humidity range is: humidity<30, or humidity<73, it is evaluated as "poor".
[0063] When the temperature (℃) range is: 20≤temperature≤25, it is evaluated as "good"; when the temperature range is 15<temperature<20, or 25<temperature<30, it is evaluated as "medium"; when the temperature range is: temperature<15, or temperature<30, it is evaluated as "poor".
[0064] It is understandable that due to production requirements, the pit of the stamping workshop is a relatively closed space. According to the operating standards, security personnel need to enter the pit regularly to inspect and repair equipment. The oxygen concentration and noise environment of the pit are important safety factors. Therefore, the detection component can also include an oxygen transmitter and a noise sensor. The oxygen transmitter can monitor the oxygen environment of the pit and monitor the oxygen concentration in the limited space of the workshop in real time. The noise sensor monitors the noise of the production station in real time, so that managers can grasp the safety of the workshop.
[0065] When the oxygen concentration (%Vol) range is: 20.5<oxygen<21.5, it is evaluated as "good"; when the oxygen concentration range is: 19.5<oxygen<20.5, or 21.5<oxygen<23.5, it is evaluated as "medium"; when the oxygen concentration range is: oxygen<19.5, or oxygen>23.5, it is evaluated as "poor".
[0066] In addition, production requires that the distance between the die repair area in the stamping workshop and the press loading area be close to ≤20m. The dust from the die repair adheres to the stamping material and may affect the quality of the stamped products. Therefore, the detection component can also include an air quality transmitter to monitor the dust concentration in the die repair area in real time and effectively monitor and manage the dust concentration that affects the quality of stamping production.
[0067] When PM10 concentration (mg / m 3 ) range is: PM10≤4, it is evaluated as “good”; when the PM10 concentration range is: PM10≤8, it is evaluated as “medium”; when the PM10 concentration range is: PM10>8, it is evaluated as “poor”.
[0068] When PM2.5 concentration (mg / m 3 ) range: When PM2.5≤35, it is rated as “good”; when PM2.5 concentration (mg / m 3 ) range: When PM2.5≤75, it is rated as "medium"; when PM2.5 concentration (mg / m 3 ) range is: When PM2.5>75, it is rated as “poor”.
[0069] In this embodiment, oxygen concentration monitoring is added at the pit workstation and noise monitoring is added at the press workstation to improve the safety management of the workshop workplace. Evaluation standards are set according to production requirements, and the collected real-time data is automatically compared with the standard value to automatically determine the status of the equipment and environment. If an abnormality occurs, a prompt will automatically pop up on the early warning component to remind the management personnel.
[0070] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A stamping shop management system, characterized in that: The stamping shop management system includes: Warehouse body; A stamping assembly, wherein the stamping assembly is disposed in the bin body; A waste recycling mechanism, the waste recycling mechanism is arranged at the bottom of the stamping assembly; A crane assembly, the crane assembly is arranged above the stamping assembly, and the crane assembly is used to transfer materials to the stamping assembly; A detection component, which is arranged on the stamping component and is used to detect the operating status of the stamping component on the part side; An early warning component is electrically connected to the detection component, and the early warning component is used to send early warning information according to the operating status.
2. The stamping shop management system according to claim 1, characterized in that: The detection component comprises: Transformer; A clamp is arranged on the mutual inductor and is clamped on the motor cable of the stamping assembly.
3. The stamping shop management system according to claim 1, characterized in that: The detection component also includes a vibration sensor, which is arranged on the motor of the stamping component.
4. The stamping shop management system according to claim 1, characterized in that: The detection component also includes a temperature and humidity sensor, which is arranged in the warehouse body.
5. The stamping shop management system according to claim 1, characterized in that: The early warning component includes: A display screen, the display screen is disposed in the chamber, and the display screen is electrically connected to the detection component; A prompter is arranged in the warehouse body, and the prompter is electrically connected to the detection component.
6. The stamping shop management system according to claim 1, characterized in that: The stamping assembly comprises: A base, the base being disposed in the bin body; A stamping part, wherein the stamping part can be lifted and lowered on the base; A trolley is movably arranged on the base.
7. The stamping shop management system according to claim 1, characterized in that: The crane assembly comprises: A track, the track being arranged above the stamping assembly; a grab hook, the grab hook being movably arranged on the track; A driving member is connected to the grab hook to drive the grab hook to move on the track or to drive the grab hook to move up and down.
8. The stamping shop management system according to claim 7, characterized in that: There are multiple detection components, and the detection components are arranged on the driving member and the waste recycling mechanism.
9. The stamping shop management system according to claim 1, characterized in that: The stamping shop management system also includes a server, which is electrically connected to the detection component and the early warning component.