Size-adjustable section bar machining device

By designing a strip processing device including a fixed bracket, a movable seat and a stamping mold, the existing strip processing device has solved the problem of fixed and single processing size, and the goals of adjustable size, high processing efficiency, low material loss and simplicity of operation during the strip processing are achieved.

CN222754175UActive Publication Date: 2025-04-15WUHAN RUIQIERTAI TECH CO LTD
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Patent Information

Application Number
CN202421353449.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-04-15
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The existing strip processing equipment has fixed and single processing dimensions, resulting in inefficient efficiency and serious material loss when dealing with strips with different size requirements, limiting the scope of application and economic benefits of the equipment.

Method used

A strip processing device including a fixed bracket, a movable seat and a stamping mold is designed. Through the coordination between the movable seat and the rack, users can adjust the distance between the movable seat to meet the needs of different sizes of strip processing. The removable connection design of the positioning plate and the support plate and the precise positioning of the stamping mold ensure processing efficiency and material utilization.

Benefits of technology

The device improves the flexibility and scope of application of the equipment through adjustable dimensions, significantly improves processing efficiency, reduces material losses, and facilitates the collection and treatment of waste generated during processing through the setting of a waste recycling bin.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a size-adjustable section bar processing device which comprises a fixing support, racks are arranged at the upper ends of the two long side edges of the fixing support respectively, and a plurality of sets of movable seats are arranged at the upper ends of the racks in the length direction of the racks. A positioning plate is arranged above the movable seat, and a stamping die is arranged above the positioning plate. Through the cooperation of the movable seats and the racks, the distance between the movable seats is convenient to adjust, so that the machining requirements of section bars with different sizes are met, the flexibility of the device is greatly improved, and the application range of the device is greatly widened; material waste caused by size mismatching can be avoided by accurately adjusting the distance between the movable seats; the stamping rod of the stamping die is matched with the positioning punching hole, safety and accuracy in the stamping process are guaranteed, the purposes of being adjustable in size, high in machining efficiency, low in material loss, easy and convenient to operate and the like in the profile bar machining process are achieved, applicability is high, and the market prospect is wide.
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Description

Technical Field

[0001] The utility model belongs to the technical field of profile processing, and particularly relates to a profile processing device with adjustable size. Background Art

[0002] As an indispensable material in modern home decoration and soft package industry, profile is not only favored for its flame retardant properties, but also widely praised for its unique modeling ability and material saving characteristics. In the production process of soft package, profile is the key structural material for shaping and fixing the appearance of soft package, and its processing quality directly determines the overall effect of soft package.

[0003] However, the existing profile processing devices generally face a challenge: the processing size is fixed and single. Although this special equipment meets the basic processing needs to a certain extent, its limitations are also obvious. First, due to the fixed processing size, the equipment is unable to handle profiles of different sizes, which greatly limits its scope of application; second, due to the single processing size, the equipment often has problems of low efficiency and serious material loss during the processing, which not only increases production costs, but also affects the economic benefits of the enterprise. Summary of the invention

[0004] In view of this, an object of the present invention is to provide a profile processing device with adjustable size to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A size-adjustable profile processing device comprises a fixed bracket; racks are respectively provided at the upper ends of the two long sides of the fixed bracket, wherein the racks are fixedly connected to the upper end of the fixed bracket through support columns; a plurality of groups of movable seats are provided at the upper end of the fixed bracket along its length direction, wherein each movable seat is movably connected to the racks; a positioning plate is provided above the movable seat, wherein a stamping die is provided above the positioning plate.

[0007] Preferably, the movable seat includes a support plate, wherein two movable blocks are symmetrically installed below both ends of the support plate; the inner walls of the two movable blocks are provided with mounting grooves, wherein a slide groove is provided above the mounting groove; a rotating shaft is provided between the two movable blocks, wherein both ends of the rotating shaft are respectively rotatably connected to the movable blocks; a gear is provided at a position of the rotating shaft near the mounting groove, wherein a rack is arranged in the slide groove and meshes with the gear.

[0008] Preferably, one end of the rotating shaft passes through the movable block and extends outward, wherein the extending end of the rotating shaft is fixedly connected with a rotating hand wheel.

[0009] Preferably, the lower end of the positioning plate is detachably connected to the support plate, wherein a profile guide groove is provided on one side of the positioning plate, and the profile guide groove is horizontally arranged and perpendicular to the support plate.

[0010] Preferably, the positioning plate is provided with positioning holes in the vertical direction, wherein the positioning holes penetrate the positioning plate and are connected with the profile guide grooves.

[0011] Preferably, a blanking waist hole is opened on the upper end of the support plate, wherein the blanking waist hole corresponds to the positioning punching hole.

[0012] Preferably, the stamping die comprises a stamping cylinder, wherein the cylinder body of the stamping cylinder is fixedly connected to the positioning plate via a support rod; the top end of the piston rod of the stamping cylinder is detachably connected to a stamping rod, wherein the top end of the stamping rod is adapted to the positioning punching hole.

[0013] Preferably, a waste recovery box is provided below the fixed bracket, wherein the waste recovery box is located directly below the positioning punch hole.

[0014] Preferably, locking rollers are respectively provided at the four corners of the bottom of the fixed bracket, wherein adjustable feet are arranged side by side on one side of the locking rollers.

[0015] Compared with the prior art, the technical solution of the present application has the following beneficial technical effects: the utility model enables users to easily adjust the distance between the movable seats through the cooperation between the movable seats and the racks, thereby adapting to the processing requirements of profiles of different sizes. This design greatly improves the flexibility and scope of application of the device; since the movable seats and the positioning plates can be quickly and accurately positioned to the required positions, the processing efficiency can be significantly improved and the waiting time can be reduced; by accurately adjusting the distance between the movable seats, material waste caused by size mismatch can be avoided. In addition, the provision of the waste recovery box also facilitates the collection and treatment of waste generated during the processing process. A rotating handwheel is provided at one end of the rotating shaft, so that the user can easily adjust the position of the movable seat by rotating the handwheel, and the detachable connection design between the positioning plate and the support plate also makes replacement and installation more convenient; the stamping rod of the stamping die is adapted to the positioning punching hole to ensure the safety and accuracy of the stamping process; the locking roller and adjustable foot design at the bottom of the fixed bracket also make the device more stable and safe during use; through innovative design and precise manufacturing technology, this device achieves the goals of adjustable size, high processing efficiency, low material loss and easy operation in the process of profile processing, with strong applicability and broad market prospects.

[0016] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0018] Figure 1 It is a structural schematic diagram of the utility model;

[0019] Figure 2 yes Figure 1 An enlarged schematic diagram of the structure at A is shown;

[0020] Figure 3 It is a structural schematic diagram of the connection between the movable seat and the stamping die of the utility model;

[0021] Figure 4a , 4b It is a structural schematic diagram of the movable seat of the utility model;

[0022] Figure 5 It is a structural schematic diagram of the punching die of the utility model;

[0023] Figure 6 It is a structural schematic diagram of the positioning plate of the utility model.

[0024] Among them: 1. Fixed bracket; 2. Rack; 3. Movable seat; 301. Support plate; 302. Movable block; 4. Support column; 5. Profile; 6. Positioning plate; 7. Stamping die; 701. Stamping cylinder; 702. Support rod; 703. Stamping rod; 8. Mounting groove; 9. Slide groove; 10. Rotating shaft; 11. Gear; 12. Rotating hand wheel; 13. Profile guide groove; 14. Positioning punch; 15. Blanking waist hole; 16. Waste recycling box; 17. Locking roller; 18. Adjustable foot. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Please refer to Figures 1 to 6 To achieve the above purpose, the utility model provides the following technical solutions:

[0027] A size-adjustable profile processing device comprises a fixed bracket 1, wherein the upper ends of the two long sides of the fixed bracket 1 are respectively provided with racks 2, wherein the function of the racks 2 is to provide a sliding and positioning basis for a movable seat 3, and the racks 2 are fixedly connected to the upper end of the fixed bracket 1 through support columns 4, thereby ensuring the stability of the racks 2 and the firm connection with the fixed bracket 1; the upper end of the fixed bracket 1 is provided with a plurality of groups of movable seats 3 along its length direction, wherein each movable seat 3 is movably connected to the racks 2, and the movable seats 3 can slide on the racks 2, thereby realizing adjustment along the length direction of the fixed bracket 1. This design allows the user to adjust the spacing between adjacent movable seats 3 according to the length of the profile 5 or processing requirements, thereby adapting to different lengths or additions. The profile 5 can be adjusted according to the processing requirements of the processing user. The size adjustability makes the device highly flexible and adaptable, and can meet the diverse needs of different users. A positioning plate 6 is provided above the movable seat 3, wherein a stamping die 7 is provided above the positioning plate 6. The positioning plate 6 is provided above the movable seat 3, and is used to fix the position of the profile 5 during the processing to ensure that the profile 5 does not move or shift during the stamping process. The stamping die 7 is provided above the positioning plate 6, and is used to stamp the profile 5 fixed on the positioning plate 6, wherein the specific shape and size of the stamping die 7 depend on the required processing effect, and the stamping die 7 can accurately act on the profile 5 by cooperating with the positioning plate 6 to achieve high-precision processing.

[0028] Please refer to Figure 2 As shown in Figure 4, as an embodiment of the utility model, the movable seat 3 includes a support plate 301, wherein two movable blocks 302 are symmetrically installed below the two ends of the support plate 301; the inner walls of the two movable blocks 302 are each provided with a mounting groove 8, wherein a slide groove 9 is provided above the mounting groove 8; a rotating shaft 10 is provided between the two movable blocks 302, wherein the two ends of the rotating shaft 10 are respectively rotatably connected to the movable blocks 302; a gear 11 is provided at a position of the rotating shaft 10 near the mounting groove 8, wherein the rack 2 is arranged in the slide groove 9 and meshes with the gear 11; one end of the rotating shaft 10 passes through the movable block 302 and extends outward, wherein the extended end of the rotating shaft 10 is fixedly connected to a rotating handwheel 12.

[0029] In the above scheme, the support plate 301 serves as the main bearing part of the movable seat 3, and the support plate 301 is mainly used to support the positioning plate 6 and the stamping die 7 above, wherein the support plate 301 is kept horizontal to ensure the stability of the profile 5 during the processing; the movable blocks 302 are installed below the two ends of the support plate 301 and are symmetrically distributed, wherein the movable blocks 302 ensure that the movable seat 3 moves smoothly on the rack 2; the movable block 302 is designed with a mounting groove 8 and a slide groove 9 inside, wherein the mounting groove 8 is used to accommodate the rotating shaft 10 and the gear 11 to ensure that the gear 11 can rotate stably therein; the slide groove 9 is designed above the mounting groove 8 to place the rack 2 so that the gear 11 can rotate stably therein It can mesh with the rack 2; the gear 11 is fixed on the rotating shaft 10. When the rotating shaft 10 rotates, the gear 11 will also rotate accordingly. Because the rack 2 is fixed on the fixed bracket 1 and meshes with the gear 11, when the gear 11 rotates, the movable seat 3 can move along the length direction of the fixed bracket 1 under the guidance of the rack 2; the rotating shaft 10 provides a power source for the movable seat 3 to move, wherein a rotating handwheel 12 is fixed at one end of the rotating shaft 10 and extends a movable block 302, which is convenient for user operation; the user can easily drive the rotating shaft 10 to rotate by rotating the handwheel 12, and then realize the movement of the movable seat 3 on the fixed bracket 1 through the meshing transmission of the gear 11 and the rack 2.

[0030] The user adjusts the position of the movable seat 3 by rotating the hand wheel 12 according to the length of the profile 5 or processing requirements. The rotating hand wheel 12 drives the rotating shaft 10 to rotate, and the gear 11 on the rotating shaft 10 rotates accordingly; the gear 11 engages with the rack 2 to make the movable seat 3 move along the length direction on the fixed bracket 1. The user can observe or measure to ensure that the movable seat 3 stops rotating the hand wheel 12 after moving to the desired position. After the movable seat 3 reaches the specified position, the upper positioning plate 6 and the stamping die 7 can perform the processing of the profile 5, so that the movable seat 3 can move accurately and stably, meeting the user's flexible adjustment needs for the processing size of the profile 5.

[0031] Please refer to Figure 3 , Figure 5 and Figure 6 As an embodiment of the utility model, the lower end of the positioning plate 6 is detachably connected to the support plate 301, wherein a profile guide groove 13 is opened on one side of the positioning plate 6, and the profile guide groove 13 is horizontally arranged and perpendicular to the support plate 301; a positioning punching hole 14 is opened in the vertical direction of the positioning plate 6, wherein the positioning punching hole 14 passes through the positioning plate 6 and is connected with the profile guide groove 13; a blanking waist hole 15 is opened at the upper end of the support plate 301, wherein the blanking waist hole 15 corresponds to the positioning punching hole 14.

[0032] In the above-described scheme, the positioning plate 6 and the support plate 301 are connected in a detachable manner by bolts, clamps or snaps, so that the positioning plate 6 can be easily installed or removed, and is convenient for replacement or adjustment according to processing requirements; the profile guide groove 13 opened on one side of the positioning plate 6 is a horizontally arranged groove, and the profile guide groove 13 and the support plate 301 are perpendicular to each other, wherein the profile guide groove 13 is used to guide the profile 5 into the correct position during the processing, ensuring that the profile 5 can be stably placed on the positioning plate 6; when the profile 5 is placed in the profile guide groove 13, its position and direction will be accurately defined, which is beneficial to the subsequent stamping processing operation; the positioning plate 6 is provided with a positioning punch hole 14 in the vertical direction, and the positioning punch hole 14 penetrates the positioning The plate 6 is connected to the profile guide groove 13, and the role of the positioning punch 14 is to provide an accurate stamping position for the stamping die 7 during the stamping process; when the stamping die 7 moves downward, its stamping rod 703 will pass through the positioning punch 14 to perform precise stamping processing on the profile 5. Since the positioning punch 14 is connected to the profile guide groove 13, the stamping rod 703 can accurately act on the profile 5 to achieve high-precision processing; the blanking waist hole 15 opened at the upper end of the support plate 301 corresponds to the positioning punch 14. During the stamping process, the punched waste will fall into the blanking waist hole 15 through the positioning punch 14. The design of the blanking waist hole 15 enables the waste to be collected and processed in a centralized manner to avoid waste scattering in the working area to cause pollution or safety hazards.

[0033] Please refer to Figure 5 , Figure 6 As an embodiment of the utility model, the stamping die 7 includes a stamping cylinder 701, wherein the cylinder body of the stamping cylinder 701 is fixedly connected to the positioning plate 6 through a support rod 702; the top end of the piston rod of the stamping cylinder 701 is detachably connected to a stamping rod 703, wherein the top end of the stamping rod 703 is adapted to the positioning punching hole 14.

[0034] In the above-described scheme, the cylinder body of the stamping cylinder 701 is fixedly connected to the positioning plate 6 through the support rod 702. This connection method ensures the stability and reliability of the stamping cylinder 701 during the stamping process. The top end of the piston rod of the stamping cylinder 701 and the stamping rod 703 are detachably connected, so that the stamping rod 703 can be easily installed or disassembled, and is convenient for replacement or adjustment according to processing requirements. When the stamping cylinder 701 is working, the piston rod will drive the stamping rod 703 to reciprocate up and down to achieve the stamping process of the profile 5; the top end of the stamping rod 703 is compatible with the positioning punch hole 14 on the positioning plate 6. This design ensures that the stamping rod 703 can be accurately inserted into the positioning punch hole 14, thereby achieving accurate stamping of the profile 5. During the stamping process, the stamping rod 703 will pass through the positioning punch hole 14 to stamp the profile 5, causing the profile 5 to undergo plastic deformation or separation, thereby completing the accurate processing of the profile 5.

[0035] See also Figure 1 As an embodiment of the utility model, a waste recycling box 16 is provided under the fixed bracket 1, wherein the waste recycling box 16 is located directly below the positioning punching hole 14; locking rollers 17 are respectively provided at the four corners of the bottom of the fixed bracket 1, wherein an adjustable foot 18 is arranged side by side on one side of the locking roller 17.

[0036] In the above-mentioned scheme, the waste recycling box 16 is located directly below the positioning punching hole 14. The main function of the waste recycling box 16 is to collect the waste generated during the stamping process, ensuring that the waste generated during the stamping process can directly fall into the waste recycling box 16, avoiding the waste from being scattered in the working area, keeping the working environment clean and tidy, and centrally collected waste is convenient for subsequent processing and recycling, thereby improving resource utilization; the locking rollers 17 are located at the four corners of the bottom of the fixed bracket 1. When the fixed bracket 1 needs to be moved, the locking rollers 17 can be unlocked so that the fixed bracket 1 can be easily moved. When the fixed bracket 1 needs to be fixed in one position for work, The locking roller 17 can be locked to ensure the stability of the fixed bracket 1. During the stamping process, the locking roller 17 can ensure that the fixed bracket 1 will not slide due to vibration or impact, thereby ensuring the accuracy and safety of the stamping; the adjustable base 18 is also located at the bottom of the fixed bracket 1 and is arranged side by side with the locking roller 17, wherein the adjustable base 18 can be adjusted in height according to the unevenness of the ground to ensure that the fixed bracket 1 is in a horizontal state, thereby ensuring the accuracy and stability of the stamping die 7. By adjusting the height of the adjustable base 18, the fixed bracket 1 can be more stably supported on the ground to prevent shaking or deformation caused by vibration or impact.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0038] Finally, it should be noted that the above-described embodiments are only specific implementation methods of the utility model, which are used to illustrate the technical solution of the utility model, rather than to limit it. The protection scope of the utility model is not limited thereto. Although the utility model is described in detail with reference to the above-mentioned embodiments, ordinary technicians in the field should understand that any technician familiar with the technical field can still modify the technical solution recorded in the above-mentioned embodiments within the technical scope disclosed by the utility model, or can easily think of changes, or make equivalent replacements for some of the technical features therein; and these modifications, changes or replacements do not make the essence of the corresponding technical solution deviate from the spirit and scope of the technical solution of the embodiment of the utility model, and should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A size-adjustable profile processing device, comprising a fixed bracket (1); characterized in that: The upper ends of the two long sides of the fixed bracket (1) are respectively provided with racks (2), wherein the racks (2) are fixedly connected to the upper end of the fixed bracket (1) through support columns (4); the upper end of the fixed bracket (1) is provided with a plurality of groups of movable seats (3) along its length direction, wherein each movable seat (3) is movably connected to the racks (2); a positioning plate (6) is provided above the movable seat (3), wherein a stamping die (7) is provided above the positioning plate (6).

2. A size-adjustable profile processing device according to claim 1, characterized in that: The movable seat (3) comprises a support plate (301), wherein two movable blocks (302) are symmetrically mounted below the two ends of the support plate (301); the inner walls of the two movable blocks (302) are each provided with a mounting groove (8), wherein a slide groove (9) is disposed above the mounting groove (8); a rotating shaft (10) is disposed between the two movable blocks (302), wherein the two ends of the rotating shaft (10) are respectively rotatably connected to the movable blocks (302); a gear (11) is disposed at a position of the rotating shaft (10) close to the mounting groove (8), wherein the rack (2) is disposed in the slide groove (9) and meshes with the gear (11).

3. A size-adjustable profile processing device according to claim 2, characterized in that: One end of the rotating shaft (10) passes through the movable block (302) and extends outward, wherein the extended end of the rotating shaft (10) is fixedly connected to a rotating hand wheel (12).

4. The size-adjustable profile processing device according to claim 1, characterized in that: A profile guide groove (13) is provided on one side of the positioning plate (6), wherein the profile guide groove (13) is arranged horizontally and is perpendicular to the support plate (301).

5. The size-adjustable profile processing device according to claim 4, characterized in that: The positioning plate (6) is provided with a positioning punch hole (14) in the vertical direction, wherein the positioning punch hole (14) penetrates the positioning plate (6) and is connected to the profile guide groove (13).

6. The size-adjustable profile processing device according to claim 4, characterized in that: The upper end of the support plate (301) is provided with a blanking waist hole (15).

7. The size-adjustable profile processing device according to claim 1, characterized in that: The stamping die (7) comprises a stamping cylinder (701), wherein the cylinder body of the stamping cylinder (701) is fixedly connected to the positioning plate (6) via a support rod (702); and the top end of the piston rod of the stamping cylinder (701) is detachably connected to a stamping rod (703).

8. The size-adjustable profile processing device according to claim 1, characterized in that: A waste recycling box (16) is provided below the fixed bracket (1).

9. The size-adjustable profile processing device according to claim 8, characterized in that: The four corners of the bottom of the fixed bracket (1) are respectively provided with locking rollers (17) and adjustable feet (18).