Clamp and photovoltaic support production equipment
By designing a fixture that includes clamping assembly and punching assembly, the problem that traditional fixtures are difficult to quickly adapt to different sizes of photovoltaic support steel, efficient punching operations are achieved and production efficiency is improved.
Patent Information
- Application Number
- CN202421501544.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-28
AI Technical Summary
Traditional fixtures are difficult to quickly disassemble and fit photovoltaic bracket steel of different sizes, resulting in inefficient punching operation during photovoltaic bracket production.
A clamp consisting of a clamp assembly and a punching assembly is designed. The clamp assembly is quickly adapted to different sizes of steel by threaded rods, moving blocks and motor drives, and the punching assembly is efficiently punched through hydraulic cylinders and punching heads.
It realizes rapid disassembly and assembly of steel of different sizes, improves the punching operation efficiency in the production process of photovoltaic brackets, and enhances the practicality of the equipment.
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Figure CN222754202U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of photovoltaic bracket production, and more specifically, to a clamp and photovoltaic bracket production equipment. Background Art
[0002] Photovoltaic brackets are special brackets designed for placing, installing and fixing solar panels in solar photovoltaic power generation systems. They are generally made of aluminum alloy and stainless steel. Photovoltaic bracket products are divided into ground-mounted, roof-mounted, wall-mounted, portable, etc. With the continuous improvement of people's lives and the development of new energy, solar energy resources are one of the necessary energy sources. Photovoltaic brackets are needed when using solar energy. The materials are mostly metal, and most photovoltaic brackets are assembled using the principle of splicing. Therefore, in the production process of photovoltaic brackets, punching machines are needed to punch them to facilitate subsequent assembly.
[0003] Currently, when punching photovoltaic bracket steel, a clamp is needed for positioning to ensure stable punching. Photovoltaic bracket steel has various specifications, and traditional clamps are difficult to quickly disassemble and assemble to adapt to another size of photovoltaic bracket steel. Utility Model Content
[0004] In order to make up for the above deficiencies, the present application provides a clamp and photovoltaic bracket production equipment, aiming to improve the problems raised in the above background technology.
[0005] In a first aspect, an embodiment of the present application provides a clamp including a clamping assembly and a punching assembly.
[0006] The clamping assembly includes a processing table, a driving member, a slot plate, a bidirectional screw and a clamping plate. The driving member is arranged on the top of the processing table, the slot plate is arranged on the top of the driving member, the bidirectional screw is rotatably arranged in the slot plate, and the clamping plate is threadedly sleeved on the surface of the bidirectional screw.
[0007] The punching assembly includes a fixing frame, a punching member, a restraining frame, a limiting plate, a clamping rod and an elastic member. The fixing frame is arranged on the top of the processing table, the punching member is arranged on the top of the fixing frame, the limiting plate is arranged on the top of the processing table, the restraining frame is inserted into the limiting plate, the elastic member is arranged on the top of the limiting plate, and the clamping rod passes through the elastic member and is clamped to the restraining frame.
[0008] In a specific embodiment, the driving member includes a threaded rod, a moving block and a motor. A groove is opened on the top of the processing table. The threaded rod is rotatably set in the groove. The moving block is threadedly sleeved on the surface of the threaded rod. The motor is placed on the outside of the processing table and is transmission-connected to the threaded rod.
[0009] In the above implementation process, a threaded rod, a moving block and a motor are provided, the motor is started to drive the threaded rod to rotate, and the threaded rod drives the moving block to move through the thread transmission principle.
[0010] In a specific embodiment, a guide rod is provided on the top of the processing table and is sleeved with a guide slide block, and the groove plate is fixedly connected to the moving block and the guide slide block.
[0011] In the above implementation process, the guide rod and the guide slider are provided, and the movable block is used to support the slot plate, so that the slot plate can be driven to move stably and linearly.
[0012] In a specific implementation manner, one end of the clamping plate is gap-matched with the inner wall of the groove plate, and one end of the bidirectional screw rod is fixedly connected to a hand wheel.
[0013] In the above implementation process, by providing a hand wheel, it is convenient to drive the bidirectional screw rod to rotate by turning the hand wheel, which is convenient for operation.
[0014] In a specific implementation, an extension block is disposed on the outer side of the binding frame, the extension block is inserted between the processing table and the limiting plate, and the extension block is provided with a clamping hole and is adapted to the clamping rod.
[0015] In the above implementation process, by setting the extension block and opening the clamping hole, the extension block can be inserted between the processing table and the limit plate to achieve plug-in connection, and the clamping rod is inserted into the clamping hole to achieve clamping connection.
[0016] In a specific implementation, the elastic member includes a fixing plate, a fixing ring and a spring, the fixing plate is fixedly connected to the limiting plate, the fixing ring is fixedly sleeved on the clamping rod, and the spring is sleeved on the surface of the clamping rod.
[0017] In the above implementation process, by setting a fixing plate, a fixing ring and a spring, the fixing ring is pushed by utilizing the elastic effect of the spring without other external forces, so that the fixing ring drives the clamping rod to remain inserted into the clamping hole to achieve a clamping connection.
[0018] In a specific implementation, the punching member includes a hydraulic cylinder and a punch head, the hydraulic cylinder is fixedly connected to the fixed frame, the punch head is arranged at the output end of the hydraulic cylinder, and an opening is provided at the top of the restraining frame and corresponds to the punch head.
[0019] In the above implementation process, a hydraulic cylinder and a punching head are set, the hydraulic cylinder is started, the hydraulic cylinder pushes the punching head, and the punching head passes through the opening to punch the photovoltaic bracket steel.
[0020] In a second aspect, the utility model further provides a photovoltaic bracket production device including the above-mentioned clamp.
[0021] Beneficial effects: The present application provides a clamp and photovoltaic bracket production equipment, which arranges a processing table, a driving part, a slot plate, a bidirectional screw and a clamping plate, and uses the bidirectional screw to drive the two clamping plates to move synchronously to clamp the steel end of the photovoltaic bracket, and then uses the driving part to push the forward stamping. By arranging a fixed frame, a punching part, a restraining frame, a limit plate, a clamping rod and an elastic part, the elastic part is used to keep the clamping rod passing through the limit plate, and then the clamping rod is connected to the restraining frame. When disassembling, the clamping rod can be directly pulled to disassemble, which greatly facilitates the disassembly and replacement of restraining frames with different inner diameters, and can then be quickly disassembled to adapt to punching of steels of different sizes, thereby improving practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the implementation methods of the present application, the drawings required for use in the implementation methods will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 It is a schematic diagram of the clamp structure provided in the embodiment of the present application;
[0024] Figure 2 A schematic diagram of the structure of the clamping assembly provided in the embodiment of the present application;
[0025] Figure 3 A schematic diagram of the slot plate structure provided for the implementation mode of the present application;
[0026] Figure 4 A schematic diagram of the punching assembly structure provided in an embodiment of the present application;
[0027] Figure 5 A schematic diagram of the elastic member structure provided in an embodiment of the present application.
[0028] In the figure: 100-clamping assembly; 110-processing table; 111-groove; 113-guide slider; 120-driving member; 121-threaded rod; 122-moving block; 123-motor; 130-slot plate; 140-bidirectional screw rod; 141-handwheel; 150-clamping plate; 200-punching assembly; 210-fixed frame; 220-punching member; 221-hydraulic cylinder; 222-punching head; 230-binding frame; 231-extension block; 240-limiting plate; 260-clamping rod; 270-elastic member; 271-fixed plate; 272-fixing ring; 273-spring. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.
[0030] See also Figure 1-Figure 5 The present application provides a clamp including a clamping assembly 100 and a punching assembly 200 .
[0031] See also Figure 1 , 2 3. The clamping assembly 100 includes a processing table 110, a driving member 120, a slot plate 130, a bidirectional screw rod 140 and a clamping plate 150. The driving member 120 is arranged on the top of the processing table 110, the slot plate 130 is arranged on the top of the driving member 120, the bidirectional screw rod 140 is rotatably arranged in the slot plate 130, and the clamping plate 150 is threadedly sleeved on the surface of the bidirectional screw rod 140.
[0032] Among them, the driving member 120 includes a threaded rod 121, a moving block 122 and a motor 123. A groove 111 is opened on the top of the processing table 110. The threaded rod 121 is rotatably set in the groove 111. The moving block 122 is threadedly sleeved on the surface of the threaded rod 121. The motor 123 is placed on the outside of the processing table 110 and is transmission-connected to the threaded rod 121. By setting the threaded rod 121, the moving block 122 and the motor 123, the motor 123 is started to drive the threaded rod 121 to rotate, and the threaded rod 121 drives the moving block 122 to move through the principle of thread transmission.
[0033] In a specific implementation scheme, a guide rod is provided on the top of the processing table 110 and a guide slider 113 is sleeved thereon. The slot plate 130 is fixedly connected to the moving block 122 and the guide slider 113. By providing the guide rod and the guide slider 113 and cooperating with the moving block 122 to support the slot plate 130, the slot plate 130 can be driven to move stably in a straight line.
[0034] Specifically, one end of the clamping plate 150 is gap-matched with the inner wall of the slot plate 130 , and one end of the bidirectional screw rod 140 is fixedly connected with a hand wheel 141 . By setting the hand wheel 141 , it is convenient to rotate the hand wheel 141 to drive the bidirectional screw rod 140 to rotate, which is convenient for operation.
[0035] See also Figure 1 , 2 , 4 and 5, the punching assembly 200 includes a fixing frame 210, a punching member 220, a restraining frame 230, a limiting plate 240, a clamping rod 260 and an elastic member 270, the fixing frame 210 is arranged on the top of the processing table 110, the punching member 220 is arranged on the top of the fixing frame 210, the limiting plate 240 is arranged on the top of the processing table 110, the restraining frame 230 is inserted into the limiting plate 240, the elastic member 270 is arranged on the top of the limiting plate 240, and the clamping rod 260 passes through the elastic member 270 and is clamped to the restraining frame 230.
[0036] Among them, an extension block 231 is arranged on the outside of the restraining frame 230, and the extension block 231 is inserted between the processing table 110 and the limiting plate 240. The extension block 231 is provided with a card hole and is adapted to the card connecting rod 260. By setting the extension block 231 and opening the card hole, the extension block 231 can be inserted between the processing table 110 and the limiting plate 240 to realize the plug-in connection, and the card connecting rod 260 is inserted into the card hole to realize the card connecting connection.
[0037] In this embodiment, the elastic member 270 includes a fixed plate 271, a fixed ring 272 and a spring 273. The fixed plate 271 is fixedly connected to the limit plate 240, the fixed ring 272 is fixedly sleeved on the clamping rod 260, and the spring 273 is sleeved on the surface of the clamping rod 260. By setting the fixed plate 271, the fixed ring 272 and the spring 273, the elastic effect of the spring 273 is utilized to push the fixed ring 272 in the absence of other external forces, so that the fixed ring 272 drives the clamping rod 260 to remain inserted into the clamping hole to achieve a clamping connection.
[0038] Specifically, the punching part 220 includes a hydraulic cylinder 221 and a punch head 222. The hydraulic cylinder 221 is fixedly connected to the fixed frame 210, and the punch head 222 is arranged at the output end of the hydraulic cylinder 221. An opening is opened on the top of the restraining frame 230 and corresponds to the punch head 222. By setting the hydraulic cylinder 221 and the punch head 222, the hydraulic cylinder 221 is started, and the hydraulic cylinder 221 pushes the punch head 222, and the punch head 222 passes through the opening to punch the photovoltaic bracket steel.
[0039] The utility model further provides a photovoltaic bracket production device including the above-mentioned clamp.
[0040] The working principle of the clamp and photovoltaic bracket production equipment is as follows: when in use, the photovoltaic bracket steel is placed at the end of the processing table 110, and the hand wheel 141 is turned to drive the bidirectional screw rod 140 to rotate, and the bidirectional screw rod 140 drives the two clamping plates 150 to move synchronously to clamp the end of the photovoltaic bracket steel, and the other end of the photovoltaic bracket steel passes through the adapted binding frame 230, and then the motor 123 drives the threaded rod 121 to rotate, and the threaded rod 121 drives the moving block 122 to move through the threaded transmission principle. Under the guidance of the guide rod and the guide slider 113, the slot plate 130 stably pushes the photovoltaic bracket steel to migrate, and the start and stop of the motor 123 is controlled and set, and the hydraulic cylinder 221 is started at the same time, and the hydraulic cylinder 22 1 Push the punch head 222, and the punch head 222 passes through the opening to punch the photovoltaic bracket steel. When punching the photovoltaic bracket steel of different sizes, pull the clamping rod 260 to drive the fixing ring 272 to squeeze the spring 273, and the clamping rod 260 moves out of the clamping hole, and the binding frame 230 can be pulled out and replaced with the inner diameter specification, and then inserted between the processing table 110 and the limit plate 240, and the clamping rod 260 is loosened. The spring 273 is used to push the fixing ring 272 without other external forces, so that the fixing ring 272 drives the clamping rod 260 to keep inserting into the clamping hole to achieve clamping connection, so that it can be quickly disassembled and assembled to adapt to the punching of steel of different sizes, thereby improving practicality.
[0041] It should be noted that the specific model specifications of the motor 123 and the hydraulic cylinder 221 need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.
[0042] The power supply and principle of the motor 123 and the hydraulic cylinder 221 are clear to those skilled in the art and will not be described in detail here.
[0043] It is obvious to those skilled in the art that the present application is not limited to the details of the exemplary embodiments described above, and that the present application can be implemented in other specific forms without departing from the spirit or essential features of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting in all respects, and the scope of the present application is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present application. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A clamp, characterized in that: include A clamping assembly (100), the clamping assembly (100) comprising a processing table (110), a driving member (120), a slot plate (130), a bidirectional screw rod (140) and a clamping plate (150), the driving member (120) being arranged on the top of the processing table (110), the slot plate (130) being arranged on the top of the driving member (120), the bidirectional screw rod (140) being rotatably arranged in the slot plate (130), and the clamping plate (150) being threadedly sleeved on the surface of the bidirectional screw rod (140); A punching assembly (200), the punching assembly (200) comprising a fixing frame (210), a punching member (220), a binding frame (230), a limiting plate (240), a clamping rod (260) and an elastic member (270), the fixing frame (210) being arranged on the top of the processing table (110), the punching member (220) being arranged on the top of the fixing frame (210), the limiting plate (240) being arranged on the top of the processing table (110), the binding frame (230) being inserted into the limiting plate (240), the elastic member (270) being arranged on the top of the limiting plate (240), and the clamping rod (260) passing through the elastic member (270) and being clamped to the binding frame (230).
2. A clamp according to claim 1, characterized in that: The driving member (120) comprises a threaded rod (121), a moving block (122) and a motor (123); a groove (111) is provided on the top of the processing table (110); the threaded rod (121) is rotatably arranged in the groove (111); the moving block (122) is threadedly sleeved on the surface of the threaded rod (121); and the motor (123) is arranged on the outside of the processing table (110) and is transmission-connected to the threaded rod (121).
3. A clamp according to claim 2, characterized in that: A guide rod is provided on the top of the processing table (110) and is sleeved with a guide slider (113); the groove plate (130) is fixedly connected to the moving block (122) and the guide slider (113).
4. A clamp according to claim 1, characterized in that: One end of the clamping plate (150) is clearance-matched with the inner wall of the slot plate (130), and one end of the bidirectional screw rod (140) is fixedly connected to a hand wheel (141).
5. A clamp according to claim 1, characterized in that: An extension block (231) is arranged outside the binding frame (230), and the extension block (231) is inserted between the processing table (110) and the limiting plate (240). The extension block (231) is provided with a clamping hole and is compatible with the clamping rod (260).
6. A clamp according to claim 1, characterized in that: The elastic member (270) comprises a fixing plate (271), a fixing ring (272) and a spring (273); the fixing plate (271) is fixedly connected to the limiting plate (240); the fixing ring (272) is fixedly sleeved on the clamping rod (260); and the spring (273) is sleeved on the surface of the clamping rod (260).
7. A clamp according to claim 1, characterized in that: The punching member (220) comprises a hydraulic cylinder (221) and a punch head (222); the hydraulic cylinder (221) is fixedly connected to the fixing frame (210); the punch head (222) is arranged at the output end of the hydraulic cylinder (221); and an opening is provided at the top of the binding frame (230) and corresponds to the punch head (222).
8. Photovoltaic bracket production equipment, characterized in that: include A clamp as claimed in any one of claims 1 to 7.