Gear shifting connector assembling and detecting all-in-one machine

Abstract

The utility model relates to the field of gear shifting connectors, in particular to a gear shifting connector assembling and detecting all-in-one machine which comprises a bottom plate and a rotating disc, the rotating disc is rotationally arranged on the bottom plate, a plurality of clamping tools are evenly arranged on the rotating disc, a plurality of first receding holes are evenly formed in the bottom plate in a penetrating mode, and the first receding holes correspond to the clamping tools in position. An ultrasonic welding station, a pressing station, an ejection station and a discharging station are sequentially and fixedly arranged on the bottom plate along the edge of the rotary disc, a plurality of infrared detection devices are further arranged on the bottom plate, and a plurality of induction points are further evenly fixed to the side edge of the bottom plate. By arranging the rotary table, the clamping tools and the ultrasonic ratio welding stations, ultrasonic welding of products can be achieved, meanwhile, sequential machining of the multiple stations is achieved through rotation of the rotary table, and the working efficiency is improved; according to the utility model, by arranging a pressing column and an ejection column, the pressing and ejection of the product are realized, so that the force required for plugging and unplugging the product can be tested.

Description

Technical Field

[0001] The utility model relates to the field of shift joints, in particular to an integrated machine for assembling and detecting shift joints. Background Art

[0002] The shift joint is a component of the shift cable, which is used to connect the shift cable and make the connecting part have a certain flexibility; the main structure of the shift joint includes a connecting end, a clamping end and a spring, wherein the connecting end is used to realize the connection of the shift cable, the clamping end is used to form a shift cable together with the core wire and the outer shell, and the connecting end and the clamping end are movably connected to each other, and the spring is sleeved at the connection position between the two.

[0003] When assembling the shift joint, there are two plastic fasteners at the connection end that need to be ultrasonically welded, and after welding, the insertion and extraction force test needs to be performed. Currently, manual placement is generally used, and the assembly and testing efficiency is low due to the need for frequent installation and disassembly between ultrasonic welding equipment and testing equipment. Therefore, it is necessary to improve such a structure to overcome the above defects. Utility Model Content

[0004] The purpose of the utility model is to overcome the shortcomings of the prior art and provide a shift joint assembly and detection integrated machine, which is achieved through the following technical solutions:

[0005] A shift joint assembly and detection integrated machine comprises a base plate and a turntable, wherein the turntable is rotatably arranged on the base plate, a plurality of clamping fixtures are evenly arranged on the turntable, a plurality of first clearance holes are evenly arranged through the turntable, and the first clearance holes correspond to the positions of the clamping fixtures, an ultrasonic welding station, a pressing station, an ejection station and a blanking station are fixedly arranged in sequence on the base plate along the edge of the turntable, a plurality of infrared detection devices are also arranged on the base plate, and a plurality of sensing points are evenly fixed on the side of the base plate.

[0006] In the above technical solution: the bottom plate is used to set the remaining components; the turntable is used to change the position of each clamping tool so that the clamping tool can reach each station; the clamping tool is used to set the product; the first clearance hole is used for the ejection column to cooperate, so as to eject the product; the ultrasonic welding station is used to set the ultrasonic welding device, and the ultrasonic welding device is used to realize the combination of the plastic fasteners of the product; the pressing station is used to set the product and the clamping tool to be firmly clamped, and to test the force required for the clamping; the ejection station is used to loosen the product and the clamping tool, and to test the required force; the unloading station is used to process the product and remove it from the clamping tool; the infrared detection device is used to cooperate with the sensing point to know whether the turntable is rotated to the specified angle.

[0007] The utility model is further configured as follows: the ultrasonic welding station comprises an ultrasonic welding device, and the output position of the ultrasonic welding device is located above the clamping fixture.

[0008] In the above technical solution: the output position of the ultrasonic welding device is located above the clamping fixture, so as to avoid interference between the two when the turntable rotates.

[0009] The utility model is further configured as follows: the pressing station comprises a pressing column, the pressing column can move up and down, and the pressing column is located above the clamping tooling.

[0010] In the above technical solution: the pressing column is used to press the product so that the product is assembled and fixed with the clamping fixture, and the force applied by the cylinder to the pressing column can also be used to obtain the force for pressing the product.

[0011] The utility model is further configured as follows: the ejection station comprises an ejection column, the ejection column is located below the turntable, and the ejection column can move up and down, and the position of the ejection column corresponds to the position of the clearance hole.

[0012] In the above technical solution: the ejector column ejects the product by moving up and down, thereby facilitating the removal of the product at the unloading station. The force applied by the cylinder to the ejector column can be used to determine the force required to pull out the product.

[0013] The utility model is further configured as follows: the unloading station comprises a manipulator and a pneumatic suction cup, and the pneumatic suction cup is arranged on the manipulator.

[0014] In the above technical solution: the pneumatic washing plate is used to suck the product; the manipulator is used to transfer the product.

[0015] The utility model is further configured as follows: the clamping fixture comprises a first support block and a second support block, the first support block and the second support block are spaced apart, a first clamping hole is provided on the first support block, and a second clamping hole is provided on the second support block.

[0016] In the above technical solution: the first support block is used to support the connecting end of the product, and the second support block is used to support the clamping end of the product; the first clamping hole is used to clamp the connecting end of the product, and the second clamping hole is used to clamp the clamping end of the product.

[0017] The utility model is further configured as follows: a second easing hole is provided at the bottom of the first clamping hole, the second easing hole passes through the first supporting block, and the second easing hole has the same diameter as the first easing hole and is coaxially arranged.

[0018] In the above technical solution: the second clearance hole and the first clearance hole are both used to allow the ejection column to move up and down.

[0019] The utility model discloses an integrated machine for assembling and detecting a shift joint. Compared with the prior art:

[0020] 1. The utility model can realize ultrasonic welding of products by setting a turntable, a clamping tool and an ultrasonic welding station. At the same time, through the rotation of the turntable, multiple stations can be processed in sequence to improve work efficiency;

[0021] 2. The utility model also realizes pressing and ejecting of the product by arranging a pressing column and an ejecting column, thereby being able to test the force required for plugging and unplugging the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a front view schematic diagram of the utility model;

[0023] Figure 2 It is a top view schematic diagram of the utility model;

[0024] Figure 3 It is a schematic diagram of the clamping tooling of the utility model;

[0025] Figure 4 It is a schematic diagram of the ejector column of the utility model.

[0026] The corresponding component names represented by the numbers and letters in the figure are: 10-bottom plate; 20-turntable; 201-first clearance hole; 202-sensing point; 30-clamping tooling; 301-first supporting block; 301a-first clamping hole; 302-second supporting block; 302a-second clamping hole; 303-second clearance hole; 40-ultrasonic welding station; 401-ultrasonic welding device; 50-pressing station; 501-pressing column; 60-ejection station; 601-ejection column; 70-unloading station; 701-manipulator; 702-pneumatic suction cup. DETAILED DESCRIPTION

[0027] The following is a detailed description of an embodiment of the utility model. This embodiment is implemented on the premise of the technical solution of the utility model, and a detailed implementation method and a specific operation process are given, but the protection scope of the utility model is not limited to the following embodiment.

[0028] like Figure 1-4As shown, the utility model proposes a shift joint assembly and detection integrated machine, including a base plate 10 and a turntable 20, the turntable 20 is rotatably arranged on the base plate 10, a plurality of clamping fixtures 30 are evenly arranged on the turntable 20, a plurality of first clearance holes 201 are evenly set through the turntable 20, and the first clearance holes 201 correspond to the positions of the clamping fixtures 30, an ultrasonic welding station 40, a pressing station 50, an ejection station 60 and a blanking station 70 are fixedly arranged in sequence along the edge of the turntable 20 on the base plate 10, a plurality of infrared detection devices 80 are also arranged on the base plate 10, and a plurality of sensing points 202 are evenly fixed on the side of the base plate 10. Among them, the turntable 20 is powered by a motor to achieve rotation; preferably, the number of the clamping fixtures 30 is 5; the number of the first clearance holes 201 is also 5; it also includes a loading station; an infrared sensing device is also provided on the base plate 10, and the height of the infrared sensing device corresponds to the height of the sensing point 202.

[0029] like Figure 1-4 As shown, the utility model proposes an integrated machine for assembling and inspecting a shift joint, wherein the ultrasonic welding station 40 comprises an ultrasonic welding device 401 , and the output position of the ultrasonic welding device 401 is located above the clamping fixture 30 .

[0030] like Figure 1-4 As shown, the utility model proposes a shift joint assembly and detection integrated machine, the pressing station 50 includes a pressing column 501, the pressing column 501 can move up and down, and the pressing column 501 is located above the clamping fixture 30. The pressing station 50 is also provided with a first cylinder, and the pressing column 501 is arranged on the output end of the first cylinder; the force exerted on the pressing column 501 is measured by the stroke and model parameters of the first cylinder.

[0031] like Figure 1-4 As shown, the utility model proposes a shift joint assembly and detection integrated machine, the ejection station 60 includes an ejection column 601, the ejection column 601 is located below the turntable 20, and the ejection column 601 can move up and down, and the position of the ejection column 601 corresponds to the position of the first clearance hole 201. The ejection station 60 also includes a second cylinder, and the ejection column 601 is arranged on the output end of the second cylinder; the force exerted on the ejection column 601 is measured by the stroke and model parameters of the second cylinder.

[0032] like Figure 1-4 As shown, the utility model proposes an integrated machine for assembling and inspecting a shift joint, wherein the unloading station 70 comprises a manipulator 701 and a pneumatic suction cup 702 , and the pneumatic suction cup 702 is arranged on the manipulator 701 .

[0033] like Figure 1-4 As shown, the utility model proposes a shift joint assembly and detection integrated machine, the clamping tool 30 includes a first support block 301 and a second support block 302, the first support block 301 and the second support block 302 are arranged at intervals, the first support block 301 is provided with a first clamping hole 301a, and the second support block 302 is provided with a second clamping hole 302a. Preferably, a clamping step is provided in the first clamping hole 301a, the outer diameter of the clamping step is consistent with the diameter of the middle hole of the connecting end of the product to be fixed, and the second clearance hole 303 passes through the clamping step.

[0034] like Figure 1-4 As shown, the utility model proposes a shift joint assembly and detection integrated machine, a second clearance hole 303 is arranged at the bottom of the first clamping hole 301a, the second clearance hole 303 passes through the first support block 301, and the second clearance hole 303 is consistent with the diameter of the first clearance hole 201, and is coaxially arranged.

[0035] In the above technical solution:

[0036] a) The operator places the product on the clamping fixture at the loading station;

[0037] b) The turntable rotates, and the clamping fixture rotates to the ultrasonic welding station;

[0038] c) The ultrasonic welding device is started so that the plastic fasteners of the product are welded into one piece;

[0039] d) The turntable rotates, and the clamping tool rotates to the pressing position;

[0040] e) The pressing column moves downward under the push of the first cylinder, so that the connecting end of the product is firmly engaged with the first engaging hole and the engaging step;

[0041] f) Record the thrust limit of the first cylinder during the process;

[0042] g) The turntable rotates, and the clamping fixture rotates to the ejection position;

[0043] h) The lifting column moves upward under the push of the second cylinder, passes through the first clearance hole and the second clearance hole, contacts the product and ejects the product;

[0044] i) Record the thrust limit of the second cylinder during the process;

[0045] j) The turntable rotates, and the clamping tool rotates to the pressing position;

[0046] k) The robot moves downward, the pneumatic suction cup sucks the product, and then the robot moves upward and rotates, and the pneumatic suction cup puts the product down to realize unloading.

[0047] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.

[0048] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

Claims

1. A shift joint assembly and detection integrated machine, comprising a base plate (10) and a turntable (20), wherein the turntable (20) is rotatably disposed on the base plate (10), characterized in that: A plurality of clamping fixtures (30) are evenly arranged on the turntable (20), a plurality of first clearance holes (201) are evenly arranged through the turntable (20), and the first clearance holes (201) correspond to the positions of the clamping fixtures (30). An ultrasonic welding station (40), a pressing station (50), an ejection station (60) and a blanking station (70) are fixedly arranged in sequence on the bottom plate (10) along the edge of the turntable (20). A plurality of infrared detection devices (80) are also arranged on the bottom plate (10), and a plurality of sensing points (202) are evenly fixed on the side of the bottom plate (10).

2. The shift joint assembly and detection integrated machine according to claim 1, characterized in that: The ultrasonic welding station (40) comprises an ultrasonic welding device (401), and the output position of the ultrasonic welding device (401) is located above the clamping tool (30).

3. The shift joint assembly and detection integrated machine according to claim 1, characterized in that: The pressing station (50) comprises a pressing column (501), the pressing column (501) can move up and down, and the pressing column (501) is located above the clamping tool (30).

4. The shift joint assembly and detection integrated machine according to claim 1, characterized in that: The ejection station (60) comprises an ejection column (601), the ejection column (601) is located below the turntable (20), and the ejection column (601) can move up and down, and the position of the ejection column (601) corresponds to the position of the first clearance hole (201).

5. The shift joint assembly and detection integrated machine according to any one of claims 1 to 4, characterized in that: The unloading station (70) comprises a robot arm (701) and a pneumatic suction cup (702), and the pneumatic suction cup (702) is arranged on the robot arm (701).

6. The shift joint assembly and detection integrated machine according to claim 5, characterized in that: The clamping tool (30) comprises a first support block (301) and a second support block (302); the first support block (301) and the second support block (302) are arranged at an interval; the first support block (301) is provided with a first clamping hole (301a); and the second support block (302) is provided with a second clamping hole (302a).

7. The shift joint assembly and detection integrated machine according to claim 6, characterized in that: A second clearance hole (303) is provided at the bottom of the first clamping hole (301a), the second clearance hole (303) passes through the first supporting block (301), and the second clearance hole (303) has the same diameter as the first clearance hole (201), and is coaxially arranged.

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