Casting sample pouring and polishing tool

By designing a casting sample tooling with integrated casting and grinding functions, using the connecting structure and magnetic adsorption technology, the problems of inconvenience and low efficiency caused by the separate use of existing tooling are solved, and the rapid, accurate and efficient operation of casting samples is achieved.

CN222755123UActive Publication Date: 2025-04-15KUNSHAN CHANGJIAN FOUNDRY CO LTD
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Patent Information

Application Number
CN202421593397.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-04-15
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

The casting and grinding tooling equipment for casting samples is used separately from the casting tooling equipment, which leads to inconvenient operation, high labor intensity and low grinding efficiency.

Method used

A casting sample casting and grinding tool is designed. By setting up structures such as connecting columns, connecting frames, molds, grinding seats, permanent magnets and small electromagnets, the integrated operation of casting and grinding is achieved, reducing manual operation and position adjustment.

Benefits of technology

The casting samples are quickly, accurately and non-offset operation from pouring to grinding, reducing the labor intensity of staff, improving operational convenience and grinding efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a casting sample pouring and polishing tool, which belongs to the technical field of casting sample pouring and polishing and comprises a base, two molds are arranged above the base, a connecting column is fixedly connected to the upper surface of the base, and two connecting frames are rotatably connected to the outer surface of the connecting column. And a grinding seat is arranged above the base, a clamping groove is formed in the upper surface of the grinding seat, a permanent magnet is fixedly connected to the inner bottom wall of the clamping groove, a supporting frame is fixedly connected to the outer surface of the base, and a sliding frame is fixedly connected to the front face of the supporting frame. According to the casting sample pouring and polishing tool, a pouring tool and a polishing tool can be combined for use, a cast and cooled casting sample can be rapidly and accurately fixed to the polishing tool, follow-up position adjustment is not needed, the labor intensity of workers is effectively relieved, and the operation convenience and polishing efficiency of the casting sample are improved.
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Description

Technical Field

[0001] The present application belongs to the technical field of casting sample pouring and polishing, and in particular, relates to a casting sample pouring and polishing tool. Background Art

[0002] Casting samples are cast workpieces of the same specifications made in advance to ensure the quality of castings during mass production. Furthermore, before the production of casting products, it is usually necessary to produce some samples first and then polish the samples to facilitate the detection of sample quality and internal composition. At this time, pouring tooling and polishing tooling are needed to cast and polish the casting samples.

[0003] The utility model with the existing authorization announcement number CN212762878U discloses a casting grinding tool, including a base, a rotating disk is arranged on the base, a workbench is arranged on the rotating disk, which is coaxial with the rotating disk and extends in the up and down directions, and a limit rod is hingedly arranged at a position of the workbench close to the rotating disk, and a plurality of locking structures for locking the limit rod are distributed at intervals at the circumferential position of the rotating disk on the base.

[0004] By adopting the above technical scheme, a rotating disk is provided to meet the requirements of multi-angle grinding of incoming parts. The limit rod hinged on the workbench can rotate around the hinge point. When the workbench is rotated to the corresponding position, the limit rod rotates downward and cooperates with the corresponding locking structure to realize positioning of the workbench to the required position. It has the characteristics of flexible positioning and reasonable structure. However, in the above technical scheme, the casting sample pouring and grinding tool is used separately from the casting sample pouring tool when in use. The staff is required to use tool pliers to clamp the casting sample after pouring and cooling and place it on the grinding tool, which not only increases the labor intensity of the staff but also easily causes burns from the residual heat of the casting if the hands touch the casting. At the same time, it is also easy to offset when placing the casting sample, and the position needs to be adjusted later, which greatly affects the grinding processing efficiency of the casting sample pouring and grinding tool.

[0005] To this end, we proposed a casting sample pouring and grinding tool to solve the above problems. Utility Model Content

[0006] The purpose of this application is to solve the problem in the prior art that the pouring tool and the polishing tool are used separately, which affects the convenience of operating the casting sample and the polishing efficiency of the casting sample, and to propose a casting sample pouring and polishing tool.

[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0008] The top of the base is provided with two molds, the upper surface of the base is fixedly connected with a connecting column, the outer surface of the connecting column is rotatably connected with two connecting frames, and each connecting frame is fixedly connected with the back of the mold at one end away from the connecting column. A grinding seat is provided above the base, and a clamping groove is provided on the upper surface of the grinding seat, and a permanent magnet is fixedly connected to the inner bottom wall of the clamping groove. The outer surface of the base is fixedly connected with a supporting frame, and the front side of the supporting frame is fixedly connected with a sliding frame, and the upper surface of the sliding frame is provided with a sliding groove, and the interior of the sliding groove is slidably connected with a moving frame, and the interior of the moving frame is slidably connected with a connecting rod, and the bottom end of the connecting rod is fixedly connected with a small electromagnet, and the outer surface of the connecting rod is fixedly connected with a connecting disk, and the upper surface of the connecting disk is fixedly connected with a limiting spring, and the top of the limiting spring is fixedly connected to the bottom surface of the moving frame.

[0009] Preferably, a mounting plate is fixedly connected to the outer surface of the base, and mounting through holes arranged at equal distances are formed on the upper surface of the mounting plate.

[0010] Preferably, a handle is fixedly connected to the front side of each of the molds, and a clamping frame is rotatably connected to the outer surface of one of the handles.

[0011] Preferably, two arc-shaped grooves are provided on the upper surface of the base, and a sliding column is slidably connected inside each of the arc-shaped grooves, and the top end of each of the sliding columns is fixedly connected to the bottom surface of the mold.

[0012] Preferably, two positioning pins are fixedly connected to the right side of one of the molds, and two positioning holes are opened on the left side of the other mold.

[0013] Preferably, the outer surface of the grinding seat is fixedly connected to a limit plate, the internal thread of the limit plate is connected to a plurality of limit bolts, the bottom end of each limit bolt passes through the limit plate and extends to the interior of the base, and each limit bolt is threadedly connected to the base.

[0014] Preferably, a reinforcing rib is fixedly connected to the front surface of the support frame, and the upper surface of the reinforcing rib is fixedly connected to the bottom surface of the sliding frame.

[0015] Preferably, a clamping plate is fixedly connected to the top end of the connecting rod, and a handle is fixedly connected to the upper surface of the clamping plate.

[0016] In summary, the technical effects and advantages of this application are:

[0017] By setting a connecting column and a connecting frame, two molds can be combined for pouring. When the casting sample needs to be polished after pouring and cooling, it is only necessary to manually pull the connecting rod to cooperate with the supporting frame and the sliding frame to make the moving frame slide back and forth on the sliding groove until the moving frame contacts the front end of the sliding groove. At this time, the connecting rod is directly facing the middle pouring port of the mold, and then the connecting rod is manually pressed downward to force the limit spring to stretch, so that the small electromagnet can move downward and extend into the pouring port. The magnetic force generated by the small electromagnet after power is turned on can absorb the casting, so that the casting will not fall off after the mold is fully opened. Then let the moving frame slide backward until the farthest end of the sliding groove touches, so that the small electromagnet is facing the grinding seat up and down, and press the connecting rod downward again until the casting is stuck in the clamping groove and adsorbed by the permanent magnet, and then disconnect the power supply of the small electromagnet, so that the casting sample can be quickly and accurately moved from the pouring tool to the grinding tool, so that the pouring tool and the grinding tool can be used together, so that the casting sample after pouring and cooling can be quickly and accurately fixed on the grinding tool, without the need to adjust the position later, effectively reducing the labor intensity of the staff and improving the convenience of casting sample operation and the grinding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural diagram of the mold of the utility model;

[0019] Figure 2 It is a three-dimensional structural diagram of the base of the utility model;

[0020] Figure 3 It is a three-dimensional structural schematic diagram of the grinding seat of the utility model;

[0021] Figure 4 It is a three-dimensional structural schematic diagram of the support frame of the utility model.

[0022] In the figure: 1. base; 2. mold; 3. connecting column; 4. connecting frame; 5. grinding seat; 6. snap-in groove; 7. permanent magnet; 8. support frame; 9. sliding frame; 10. sliding groove; 11. moving frame; 12. connecting rod; 13. small electromagnet; 14. connecting plate; 15. limiting spring; 16. mounting plate; 17. mounting through hole; 18. grip; 19. snap-in frame; 20. arc groove; 21. sliding column; 22. positioning pin; 23. positioning hole; 24. limiting plate; 25. limiting bolt; 26. reinforcing rib; 27. snap-in plate; 28. handle. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] Reference Figures 1 to 4A casting sample pouring and polishing tool, which includes a base 1, two molds 2 are arranged above the base 1, the outer surface of the base 1 is fixedly connected to a mounting plate 16, and the upper surface of the mounting plate 16 is provided with mounting through holes 17 arranged at equal distances. The mounting plate 16 cooperates with the mounting through holes 17 to fix the base 1 at the required position for work, thereby increasing the stability of the base 1 when in use and the convenience of installation.

[0025] A connecting column 3 is fixedly connected to the upper surface of the base 1, and two connecting frames 4 are rotatably connected to the outer surface of the connecting column 3. One end of each connecting frame 4 away from the connecting column 3 is fixedly connected to the back side of the mold 2. A handle 18 is fixedly connected to the front side of each mold 2. The outer surface of one of the handles 18 is rotatably connected to a clamping frame 19. The handle 18 can facilitate the staff to open and close the movable mold 2. The clamping frame 19 can use the handle 18 to fix the position between the two molds 2 after the mold 2 is closed to prevent it from loosening and affecting the subsequent pouring work.

[0026] A grinding seat 5 is arranged above the base 1, and a clamping groove 6 is provided on the upper surface of the grinding seat 5. A permanent magnet 7 is fixedly connected to the inner bottom wall of the clamping groove 6. Two arc grooves 20 are provided on the upper surface of the base 1. A sliding column 21 is slidably connected to the inside of each arc groove 20. The top of each sliding column 21 is fixedly connected to the bottom surface of the mold 2. By sliding the sliding column 21 inside the arc groove 20, the position of the mold 2 can be further limited to prevent the mold 2 from shifting and affecting the smooth progress of the casting removal work, thereby further improving the use accuracy of the mold 2.

[0027] A support frame 8 is fixedly connected to the outer surface of the base 1, and a sliding frame 9 is fixedly connected to the front of the support frame 8. Two positioning pins 22 are fixedly connected to the right side of one of the molds 2, and two positioning holes 23 are provided on the left side of the other mold 2. The positioning pins 22 cooperate with the positioning holes 23 to increase the stability and accuracy of the molds 2 after being combined, thereby ensuring the normal pouring of subsequent casting samples.

[0028] A sliding groove 10 is provided on the upper surface of the sliding frame 9, and the interior of the sliding groove 10 is slidably connected to the moving frame 11. The outer surface of the grinding seat 5 is fixedly connected to a limiting plate 24, and the internal thread of the limiting plate 24 is connected to a plurality of limiting bolts 25. The bottom end of each limiting bolt 25 passes through the limiting plate 24 and extends to the interior of the base 1. Each limiting bolt 25 is threadedly connected to the base 1. The limiting plate 24 cooperates with the limiting bolt 25 to firmly fix the grinding seat 5 on the base 1, thereby increasing the convenience of installation and disassembly of the grinding seat 5.

[0029] The movable frame 11 is internally slidably connected with a connecting rod 12, and the bottom end of the connecting rod 12 is fixedly connected with a small electromagnet 13. The front of the support frame 8 is fixedly connected with a reinforcing rib 26, and the upper surface of the reinforcing rib 26 is fixedly connected to the bottom surface of the sliding frame 9. The reinforcing rib 26 can increase the connection tightness between the support frame 8 and the sliding frame 9, making it less likely for the sliding frame 9 to be excessively deformed, thereby improving the pressure-bearing capacity of the sliding frame 9.

[0030] The outer surface of the connecting rod 12 is fixedly connected to a connecting disk 14, the upper surface of the connecting disk 14 is fixedly connected to a limiting spring 15, the top of the limiting spring 15 is fixedly connected to the bottom surface of the moving frame 11, the top of the connecting rod 12 is fixedly connected to a clamping plate 27, the upper surface of the clamping plate 27 is fixedly connected to a handle 28, the clamping plate 27 can limit the position of the connecting rod 12 inside the moving frame 11 to prevent the connecting rod 12 from loosening from the moving frame 11, and the handle 28 can facilitate the staff to manually operate the connecting rod 12.

[0031] The working principle of the utility model is as follows: when in use, first connect the small electromagnet 13 to the power supply. When the casting sample is poured inside the mold 2 and cooled for a period of time, first knock the mold 2 to separate the casting from the mold 2, and use the handle 28 and the clamping plate 27 to manually pull the connecting rod 12 to cooperate with the support frame 8 and the sliding frame 9, so that the moving frame 11 can slide back and forth on the sliding groove 10 until the moving frame 11 contacts the front end of the sliding groove 10. At this time, the connecting rod 12 is directly facing the middle pouring port of the mold 2, and then the connecting rod 12 is manually pressed downward to force the limit spring 15 to stretch, so that the small electromagnet 13 can move downward and extend into the pouring port. The magnetic force generated by the small electromagnet 13 after power is turned on can adsorb the casting. Then, the handle 18 is manually pulled to fully open the mold 2 so that the casting will not fall off. Then, the movable frame 11 is allowed to slide backward until the farthest end of the sliding groove 10 contacts, so that the small electromagnet 13 and the casting sample are facing the grinding seat 5 up and down. The connecting rod 12 is pressed downward again until the casting is snapped into the snap-in groove 6 and is adsorbed by the permanent magnet 7. Then, the power supply of the small electromagnet 13 is disconnected, and the casting sample can be accurately and quickly moved from the casting tool to the grinding tool, so that the casting tool and the grinding tool can be used together, so that the casting sample after pouring and cooling can be quickly and accurately fixed on the grinding tool without the need for subsequent position adjustment, which effectively reduces the labor intensity of the staff and also improves the operation convenience and overall grinding efficiency of the casting sample.

[0032] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0033] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0034] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A casting sample pouring and polishing tool, comprising a base (1), characterized in that: Two molds (2) are arranged above the base (1); a connecting column (3) is fixedly connected to the upper surface of the base (1); two connecting frames (4) are rotatably connected to the outer surface of the connecting column (3); one end of each connecting frame (4) away from the connecting column (3) is fixedly connected to the back of the mold (2); a grinding seat (5) is arranged above the base (1); a clamping groove (6) is opened on the upper surface of the grinding seat (5); a permanent magnet (7) is fixedly connected to the inner bottom wall of the clamping groove (6); a supporting frame (8) is fixedly connected to the outer surface of the base (1); the supporting frame The front side of (8) is fixedly connected with a sliding frame (9), the upper surface of the sliding frame (9) is provided with a sliding groove (10), the interior of the sliding groove (10) is slidably connected with a moving frame (11), the interior of the moving frame (11) is slidably connected with a connecting rod (12), the bottom end of the connecting rod (12) is fixedly connected with a small electromagnet (13), the outer surface of the connecting rod (12) is fixedly connected with a connecting disk (14), the upper surface of the connecting disk (14) is fixedly connected with a limit spring (15), and the top end of the limit spring (15) is fixedly connected with the bottom surface of the moving frame (11).

2. A casting sample pouring and polishing tool according to claim 1, characterized in that: The outer surface of the base (1) is fixedly connected to a mounting plate (16), and the upper surface of the mounting plate (16) is provided with mounting through holes (17) arranged at equal distances.

3. The casting sample pouring and polishing tool according to claim 1, characterized in that: The front side of each mold (2) is fixedly connected to a handle (18), and the outer surface of one of the handles (18) is rotatably connected to a clamping frame (19).

4. A casting sample pouring and polishing tool according to claim 1, characterized in that: The upper surface of the base (1) is provided with two arc-shaped grooves (20), the interior of each arc-shaped groove (20) is slidably connected to a sliding column (21), and the top end of each sliding column (21) is fixedly connected to the bottom surface of the mold (2).

5. The casting sample pouring and polishing tool according to claim 1, characterized in that: Two positioning pins (22) are fixedly connected to the right side of one of the molds (2), and two positioning holes (23) are opened on the left side of the other mold (2).

6. The casting sample pouring and polishing tool according to claim 1, characterized in that: The outer surface of the grinding seat (5) is fixedly connected to a limit plate (24), and the inner thread of the limit plate (24) is connected to a plurality of limit bolts (25), the bottom end of each limit bolt (25) passes through the limit plate (24) and extends to the inside of the base (1), and each limit bolt (25) is threadedly connected to the base (1).

7. The casting sample pouring and polishing tool according to claim 1, characterized in that: A reinforcing rib (26) is fixedly connected to the front surface of the support frame (8), and the upper surface of the reinforcing rib (26) is fixedly connected to the bottom surface of the sliding frame (9).

8. The casting sample pouring and polishing tool according to claim 1, characterized in that: The top end of the connecting rod (12) is fixedly connected to a clamping plate (27), and the upper surface of the clamping plate (27) is fixedly connected to a handle (28).

Citation Information

Patent Citations

  • Casting polishing tool

    CN212762878U