Accumulation type shot blasting cleaning equipment

By designing the steel ball collection assembly of the accumulated shot blasting cleaning equipment, the combination of the rotating cylinder and the movable baffle is used to achieve separation of steel balls and debris and efficient recycling of steel balls, solving the problem of debris affecting recycling during the shot blasting cleaning process.

CN222755206UActive Publication Date: 2025-04-15QINGDAO HUANGHE MASCH CO LTD
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Patent Information

Application Number
CN202421559323.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-04-15
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

During the shot blasting process, debris on the surface of the steel pipe will fall with the steel balls, affecting the subsequent recycling of the steel balls.

Method used

A stacking shot blasting cleaning equipment is designed, including a support frame, a shot blasting box, a steel pipe rotating frame and a steel ball collection assembly. The steel ball collection assembly uses centrifugal force and friction to separate the steel balls and debris through the cooperation of the rotating cylinder and the movable baffle, and realizes the effective recycling of the steel balls by separation and collection assembly.

Benefits of technology

It effectively solves the problem that affects recycling after mixing steel balls and debris, and realizes efficient slag removal and recycling of steel balls.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222755206U_ABST
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Abstract

The utility model discloses power and free type shot blasting cleaning equipment which comprises a supporting frame, supporting legs are symmetrically installed at the bottom end of the supporting frame, a discharging cavity is formed in the top end of the supporting frame, rotating rollers are rotatably installed in the discharging cavity at equal intervals, a shot blasting box is installed in the middle of the top end of the supporting frame, and a shot blasting device is installed at the top end of the shot blasting box. The shot blasting device is used for conducting shot blasting work on the outer wall of the steel pipe, a steel pipe rotating frame is installed at one end of the top of the supporting frame and used for driving the steel pipe to rotate, and a steel shot collecting assembly is installed at the bottom end of the supporting frame. In the working process, the movable baffle is located in the rotating cylinder, when steel shots and chippings need to be separated, the movable baffle enters the material pipe to seal the material pipe, and after the rotating cylinder rotates, the chippings are thrown out from the filtering holes under the action of centrifugal force, so that the steel shots are conveniently subjected to slag removal and cleaning, and the steel shots are conveniently recycled.
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Description

Technical Field

[0001] The utility model belongs to the technical field of shot blasting cleaning, in particular to an accumulation type shot blasting cleaning device. Background Art

[0002] When cleaning the outer wall of a steel pipe, the surface of the steel pipe is generally polished and cleaned by shot blasting equipment. The steel pipe is placed in a steel pipe conveying device, and the end of the steel pipe is installed in a rotating drive device. During the process of driving the steel pipe itself to rotate, the steel shot can clean a section of the steel pipe circumferentially, and as the steel pipe moves forward, the entire steel pipe can be cleaned. During the shot blasting process, the steel shot needs to be collected after being thrown out to facilitate the repeated recycling of the steel shot. However, there are the following defects:

[0003] During shot blasting, the debris on the surface of the steel pipe will fall with the steel shots and then mix with the steel shots, affecting the subsequent recovery of the steel shots. Utility Model Content

[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides an accumulation type shot blasting cleaning equipment, which effectively solves the problem that the debris on the surface of the steel pipe will fall with the steel shots, affecting the subsequent recovery of the steel shots.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an accumulation type shot blasting cleaning device, comprising a support frame, the bottom end of the support frame is symmetrically equipped with support legs, the top end of the support frame is provided with a material dropping cavity, the inside of the material dropping cavity is equidistantly rotatably equipped with rollers, a shot blasting box is installed at the middle of the top end of the support frame, a shot blasting machine is installed at the top of the shot blasting box, the shot blasting machine is used to perform shot blasting on the outer wall of the steel pipe, a steel pipe rotating frame is installed at one end of the top of the support frame, the steel pipe rotating frame is used to drive the steel pipe to rotate, and a steel shot collecting assembly is installed at the bottom end of the support frame;

[0006] The steel shot collection assembly includes a top tube fixedly installed at the bottom end of the support frame, the top tube is connected to the blanking chamber, a processing box is installed at the bottom end of the top tube, a bottom tube is installed at the bottom end of the processing box, a separation and collection assembly is installed on one side of the bottom tube, and inclined surfaces are symmetrically opened on the inner bottom wall of the blanking chamber, and the two inclined surfaces are symmetrically arranged on both sides of the top tube, and the inclined surfaces are arranged to be inclined downward close to one end of the top tube.

[0007] Preferably, a rotating drum is coaxially rotatably installed inside the processing box, the diameter of the rotating drum is smaller than the inner diameter of the processing box, one end of the rotating drum is coaxially fixedly connected to the motor output shaft, and the motor is fixedly installed at the end of the processing box.

[0008] Preferably, filter holes are evenly arranged on the outer wall of the rotating cylinder, and a material pipe is installed at the top of the rotating cylinder. The top of the material pipe is in close contact with the inner wall of the processing box. When the material pipe is located above the rotating cylinder, the material pipe is connected to the top pipe, and when the material pipe is located below the rotating cylinder, the material pipe is connected to the bottom pipe.

[0009] Preferably, a movable baffle is movably installed inside the rotating cylinder, the width of the movable baffle is the same as the width of the material tube, the top wall and the bottom wall of the movable baffle are both set to arc-shaped convex surfaces, a fixed box is symmetrically installed on the side wall of the material tube, a movable plate is slidably installed inside the fixed box, a pull rod is installed at the bottom end of the movable plate, the bottom end of the pull rod passes through the interior of the bottom tube, the bottom end of the pull rod is fixedly connected to the movable baffle, two springs are symmetrically installed on the top of the movable plate, the top of the spring is fixedly connected to the inner top wall of the fixed box, a magnetic block is installed on the top of the movable plate, an electromagnet is installed on the inner top wall of the fixed box, and the magnetic block is magnetically connected to the electromagnet.

[0010] Preferably, the separation and collection assembly includes a side box fixedly mounted on one side of the bottom tube, a through groove is provided on the side of the bottom tube close to the side box, the through groove is connected to the side box, a receiving box is slidably mounted inside the through groove, a side of the receiving box close to the side box is fixedly connected to the output ends of the two cylinders, and the cylinders are fixedly mounted on the side of the side box away from the bottom tube.

[0011] Preferably, a discharge chute is provided on the side of the bottom end of the receiving box close to the side box, and a fixed baffle is installed on the inner wall of the bottom tube close to the side box, and the top wall of the fixed baffle is flush with the inner bottom wall of the through groove. When the receiving box is located inside the bottom tube, the fixed baffle closes the discharge chute, and a hoist is installed between the bottom end of the side box and the shot blasting box.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] During operation, the movable baffle is located in the rotating drum. When the steel shot and the debris need to be separated, the movable baffle is put into the material pipe to close the material pipe. After the rotating drum rotates, the debris is thrown out from the filter hole under the action of centrifugal force, which is convenient for slag removal and cleaning of the steel shot and convenient for recycling of the steel shot.

[0014] During operation, when the rotating cylinder is adjusted to the point where the material tube faces downward and corresponds to the bottom tube, the movable baffle is extended into the rotating cylinder to facilitate the discharge of the steel shot. At the same time, the upper and lower surfaces of the movable baffle are both arranged in an arc-shaped convex surface to prevent the steel shot from accumulating above the movable baffle, which is convenient for the unloading and recovery of the steel shot.

[0015] During operation, when the receiving box is located inside the side box, the debris is discharged from the bottom pipe. When the receiving box is located inside the bottom pipe, the steel shots can be received and collected, making it convenient to bring the steel shots into the side box, and then return the steel shots to the shot blasting box, so as to facilitate the recycling of the steel shots. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0017] In the attached picture:

[0018] Figure 1 This is a schematic diagram of the structure of an accumulation-type shot blasting cleaning equipment of the utility model;

[0019] Figure 2 This is a schematic diagram of the support frame structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the steel shot collection assembly of the utility model;

[0021] Figure 4 This is a schematic diagram of the baffle structure of the utility model;

[0022] Figure 5 It is a schematic diagram of the structure of the separation and collection component of the utility model.

[0023] In the figure: 1. support frame; 2. support leg; 3. material drop chamber; 4. rotating roller; 6. shot blasting box; 7. shot blasting machine; 8. elevator; 9. steel pipe rotating frame; 10. steel shot collecting assembly; 1001. top pipe; 1002. inclined plane; 1003. processing box; 1004. bottom pipe; 1005. rotating cylinder; 1006. material pipe; 1007. filter hole; 1008. motor; 1009. movable baffle; 1010. fixed box; 1011. movable plate; 1012. pull rod; 1013. spring; 1014. magnetic block; 1015. electromagnet; 11. separation and collection assembly; 1101. side box; 1102. through slot; 1103. fixed baffle; 1104. receiving box; 1105. discharge chute; 1106. cylinder. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0025] Embodiment 1, by Figure 1-5The utility model relates to an accumulation type shot blasting cleaning device, comprising a support frame 1, a support leg 2 is symmetrically installed at the bottom end of the support frame 1, a material dropping cavity 3 is opened at the top end of the support frame 1, a roller 4 is equidistantly installed inside the material dropping cavity 3, a shot blasting box 6 is installed at the middle of the top end of the support frame 1, a shot blasting machine 7 is installed at the top end of the shot blasting box 6, and the shot blasting machine 7 is used to perform shot blasting on the outer wall of the steel pipe, a steel pipe rotating frame 9 is installed at one end of the top of the support frame 1, and the steel pipe rotating frame 9 is used to drive the steel pipe to rotate, and a steel shot collecting assembly 10 is installed at the bottom end of the support frame 1;

[0026] The steel shot collecting assembly 10 comprises a top tube 1001 fixedly mounted on the bottom end of the supporting frame 1, the top tube 1001 is connected with the blanking cavity 3, a processing box 1003 is mounted on the bottom end of the top tube 1001, a bottom tube 1004 is mounted on the bottom end of the processing box 1003, a separation collecting assembly 11 is mounted on one side of the bottom tube 1004, an inclined surface 1002 is symmetrically provided on the inner bottom wall of the blanking cavity 3, two inclined surfaces 1002 are symmetrically arranged on both sides of the top tube 1001, and the inclined surface 1002 is arranged to be inclined downward near one end of the top tube 1001, a rotating cylinder 1005 is coaxially mounted inside the processing box 1003, the diameter of the rotating cylinder 1005 is smaller than the inner diameter of the processing box 1003, and the rotating cylinder 1005 One end is coaxially fixedly connected with the output shaft of the motor 1008, the motor 1008 is fixedly installed at the end of the processing box 1003, the outer wall of the rotating cylinder 1005 is evenly provided with filtering holes 1007, the top of the rotating cylinder 1005 is installed with a material pipe 1006, the top of the material pipe 1006 is in close contact with the inner wall of the processing box 1003, when the material pipe 1006 is located above the rotating cylinder 1005, the material pipe 1006 is connected with the top pipe 1001, when the material pipe 1006 is located below the rotating cylinder 1005, the material pipe 1006 is connected with the bottom pipe 1004, the rotating cylinder 1005 is movably installed with a movable baffle 1009, the width of the movable baffle 1009 is the same as the width of the material pipe 1006, and the movable baffle 1009 is connected to the bottom pipe 1004. The top and bottom walls of the plate 1009 are both configured to be arc-shaped convex surfaces, a fixed box 1010 is symmetrically installed on the side wall of the material tube 1006, a movable plate 1011 is slidably installed inside the fixed box 1010, a pull rod 1012 is installed at the bottom end of the movable plate 1011, the bottom end of the pull rod 1012 penetrates into the interior of the bottom tube 1004, the bottom end of the pull rod 1012 is fixedly connected to the movable baffle 1009, two springs 1013 are symmetrically installed at the top of the movable plate 1011, the top of the spring 1013 is fixedly connected to the inner top wall of the fixed box 1010, a magnetic block 1014 is installed at the top of the movable plate 1011, an electromagnet 1015 is installed on the inner top wall of the fixed box 1010, and the magnetic block 1014 and the electromagnet 1 015 magnetic connection, the movable baffle 1009 is located in the rotating cylinder 1005. When it is necessary to separate the steel shots and debris, the movable baffle 1009 is inserted into the material tube 1006 to close the material tube 1006. After the rotating cylinder 1005 rotates, under the action of centrifugal force, the debris is thrown out from the filter hole 1007, which is convenient for slag removal and cleaning of the steel shots and convenient for the recycling of the steel shots. When the rotating cylinder 1005 is adjusted to the point where the material tube 1006 faces downward and corresponds to the bottom tube 1004, the movable baffle 1009 is extended into the rotating cylinder 1005 to facilitate the discharge of the steel shots. At the same time, the upper and lower surfaces of the movable baffle 1009 are both arranged to be arc-shaped convex surfaces to prevent the steel shots from accumulating above the movable baffle 1009, which is convenient for the unloading and recycling of the steel shots.

[0027] The separation and collection assembly 11 includes a side box 1101 fixedly mounted on one side of the bottom tube 1004, a through slot 1102 is provided on one side of the bottom tube 1004 close to the side box 1101, the through slot 1102 is connected to the side box 1101, a receiving box 1104 is slidably mounted inside the through slot 1102, a side of the receiving box 1104 close to the side box 1101 is fixedly connected to the output ends of two cylinders 1106, the cylinders 1106 are fixedly mounted on one side of the side box 1101 away from the bottom tube 1004, a discharge trough 1105 is provided on the bottom end of the receiving box 1104 close to the side box 1101, and the bottom tube 1004 close to the side box 110 A fixed baffle 1103 is installed on the inner wall of one side of 1, and the top wall of the fixed baffle 1103 is flush with the inner bottom wall of the through groove 1102. When the receiving box 1104 is located inside the bottom tube 1004, the fixed baffle 1103 closes the discharge chute 1105. A hoist 8 is installed between the bottom end of the side box 1101 and the shot blasting box 6. When the receiving box 1104 is located inside the side box 1101, the debris is discharged from the bottom tube 1004. When the receiving box 1104 is located inside the bottom tube 1004, the steel shot can be received and collected, which is convenient for bringing the steel shot into the side box 1101, and convenient for the steel shot to return to the shot blasting box 6, and convenient for the recycling of the steel shot.

[0028] Working principle: When working, first place the steel pipe above the roller 4 so that the roller 4 is located inside the shot blasting box 6. When the shot blaster 7 is turned on, the shot blasting port of the shot blaster 7 sprays steel shots downward, and the steel shots produce impact force on the surface of the steel pipe, thereby polishing and cleaning the surface. When the roller 4 rotates, it drives the steel pipe forward, and the steel pipe rotating frame 9 is used to drive the steel pipe to rotate, thereby completely cleaning the outer wall of the steel pipe;

[0029] After the steel shot is ejected, the steel shot falls into the blanking cavity 3, and the inner bottom wall of the blanking cavity 3 is provided with an inclined surface 1002, so that the steel shot rolls along the inclined surface 1002 toward the top tube 1001, and enters the rotating cylinder 1005 from the top tube 1001 and the material tube 1006, and at the same time, the debris cleaned off the surface of the steel tube also enters the rotating cylinder 1005 along with the steel shot;

[0030] When one steel pipe is cleaned, the steel pipe is replaced, and at the same time, the electromagnet 1015 is energized to generate attraction to the magnetic block 1014, pulling the movable baffle 1009 to move upward into the material pipe 1006, thereby closing the material pipe 1006 to prevent the steel shot from falling out, and turning on the motor 1008 to rotate the rotating cylinder 1005. Under the action of friction, the debris adhered to the surface of the steel shot is separated from the steel shot, and at the same time, under the action of centrifugal force, the debris is thrown outward from the filter hole 1007 into the processing box 1003. At this time, the receiving box 1104 is located in the side box 1101, and the debris slides down along the inner wall of the processing box 1003 and is discharged from the bottom tube 1004;

[0031] When the debris is completely discharged, the motor 1008 adjusts the rotating cylinder 1005 to a state where the material tube 1006 is facing downward and corresponds to the bottom tube 1004, controls the cylinder 1106 to push the receiving box 1104 into the bottom tube 1004, and controls the electromagnet 1015 to be powered off. At this time, the movable baffle 1009 enters the rotating cylinder 1005 under the elastic force of the spring 1013, so that the material tube 1006 is opened. At this time, the steel shot in the rotating cylinder 1005 is discharged downward from the material tube 1006 into the receiving box 1104. After the steel shot is completely discharged, the output end of the cylinder 1106 retracts to pull the receiving box 1104 back into the side box 1101;

[0032] When the receiving box 1104 is inside the bottom tube 1004, the discharge trough 1105 on the receiving box 1104 is located above the fixed baffle 1103, and the fixed baffle 1103 closes the discharge trough 1105, so that the steel balls will not be discharged from the bottom tube 1004. When the receiving box 1104 enters the side box 1101, the discharge trough 1105 is opened. At this time, the steel balls in the receiving box 1104 are discharged from the discharge trough 1105 into the side box 1101, and then the hoist 8 is opened to lift the steel balls collected in the side box 1101 to the shot blasting box 6 for recycling.

Claims

1. An accumulation-type shot blasting cleaning device, comprising a support frame (1), characterized in that: The bottom end of the support frame (1) is symmetrically provided with support legs (2), the top end of the support frame (1) is provided with a material dropping cavity (3), inside the material dropping cavity (3) there are rollers (4) equidistantly rotatably provided, a shot blasting box (6) is provided at the middle of the top end of the support frame (1), a shot blasting device (7) is provided at the top end of the shot blasting box (6), the shot blasting device (7) is used for performing shot blasting on the outer wall of the steel pipe, a steel pipe rotating frame (9) is provided at one end of the top of the support frame (1), the steel pipe rotating frame (9) is used for driving the steel pipe to rotate, and a steel shot collecting assembly (10) is provided at the bottom end of the support frame (1); The steel shot collecting assembly (10) comprises a top tube (1001) fixedly mounted on the bottom end of a support frame (1), the top tube (1001) being connected to a material-dropping chamber (3), a processing box (1003) being mounted on the bottom end of the top tube (1001), a bottom tube (1004) being mounted on the bottom end of the processing box (1003), a separation collecting assembly (11) being mounted on one side of the bottom tube (1004), and inclined surfaces (1002) being symmetrically provided on the inner bottom wall of the material-dropping chamber (3), the two inclined surfaces (1002) being symmetrically arranged on both sides of the top tube (1001), and the inclined surface (1002) being arranged to be inclined downward close to one end of the top tube (1001).

2. The accumulation-type shot blasting cleaning equipment according to claim 1, characterized in that: A rotating cylinder (1005) is coaxially rotatably mounted inside the processing box (1003); the diameter of the rotating cylinder (1005) is smaller than the inner diameter of the processing box (1003); one end of the rotating cylinder (1005) is coaxially fixedly connected to the output shaft of a motor (1008); and the motor (1008) is fixedly mounted on the end of the processing box (1003).

3. The accumulation-type shot blasting cleaning equipment according to claim 2, characterized in that: The outer wall of the rotating cylinder (1005) is evenly provided with filter holes (1007). A material pipe (1006) is installed at the top of the rotating cylinder (1005). The top of the material pipe (1006) is in close contact with the inner wall of the processing box (1003). When the material pipe (1006) is located above the rotating cylinder (1005), the material pipe (1006) is connected to the top pipe (1001). When the material pipe (1006) is located below the rotating cylinder (1005), the material pipe (1006) is connected to the bottom pipe (1004).

4. The accumulation-type shot blasting cleaning equipment according to claim 3 is characterized in that: A movable baffle (1009) is movably installed inside the rotating cylinder (1005), the width of the movable baffle (1009) is the same as the width of the material tube (1006), the top wall and the bottom wall of the movable baffle (1009) are both arranged to be arc-shaped convex surfaces, a fixed box (1010) is symmetrically installed on the side wall of the material tube (1006), a movable plate (1011) is slidably installed inside the fixed box (1010), a pull rod (1012) is installed at the bottom end of the movable plate (1011), and the bottom end of the pull rod (1012) penetrates To the inside of the bottom tube (1004), the bottom end of the pull rod (1012) is fixedly connected to the movable baffle (1009), two springs (1013) are symmetrically installed on the top of the movable plate (1011), the top of the spring (1013) is fixedly connected to the inner top wall of the fixed box (1010), a magnetic block (1014) is installed on the top of the movable plate (1011), an electromagnet (1015) is installed on the inner top wall of the fixed box (1010), and the magnetic block (1014) is magnetically connected to the electromagnet (1015).

5. The accumulation-type shot blasting cleaning equipment according to claim 1, characterized in that: The separation and collection assembly (11) comprises a side box (1101) fixedly mounted on one side of a bottom tube (1004); a through slot (1102) is provided on a side of the bottom tube (1004) close to the side box (1101); the through slot (1102) is connected to the side box (1101); a receiving box (1104) is slidably mounted inside the through slot (1102); a side of the receiving box (1104) close to the side box (1101) is fixedly connected to output ends of two cylinders (1106); and the cylinders (1106) are fixedly mounted on a side of the side box (1101) away from the bottom tube (1004).

6. The accumulation-type shot blasting cleaning equipment according to claim 5, characterized in that: A discharge chute (1105) is provided at a side of the bottom end of the receiving box (1104) close to the side box (1101); a fixed baffle (1103) is installed on an inner wall of a side of the bottom tube (1004) close to the side box (1101); the top wall of the fixed baffle (1103) is flush with the inner bottom wall of the through groove (1102); when the receiving box (1104) is located inside the bottom tube (1004), the fixed baffle (1103) closes the discharge chute (1105); and a hoist (8) is installed between the bottom end of the side box (1101) and the shot blasting box (6).