Book cutting posture correcting device
By designing a fully automatic and efficient three-sided book cutting machine, using a correction device composed of a correction arm and a rotating plate, automatic cutting on three sides of the book is achieved, solving the problems of low cutting efficiency and high maintenance cost in the existing technology, improving cutting efficiency and reducing maintenance costs.
Patent Information
- Application Number
- CN202421589595.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-05
AI Technical Summary
When cutting three-sided books, the existing book edge cutting machine is inefficient and requires manual adjustment of the cutting edges multiple times, which is time-consuming and labor-intensive, and has a complex structure and high maintenance cost.
A fully automatic and efficient three-sided book cutting machine is designed, and a correction device composed of a correction arm, a lower rotating plate and an upper rotating plate are used to realize the automatic rotation and propulsion of the book through a linear drive mechanism and a rotating mechanism to ensure the efficient cutting of the three-sided.
It realizes automatic and efficient cutting of three sides of the book, reduces the number of manual adjustments, improves cutting efficiency, reduces maintenance costs, and simplifies the operation process.
Smart Images

Figure CN222755600U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a paper cutter, in particular to a book cutting posture correction device. Background Art
[0002] The production of books includes the production process of cutting white paper, printing, binding into books, etc. After binding into books,
[0003] The excess parts of the edges of the other three sides of the book except the back are trimmed to make the books of the same size and the edges even.
[0004] Traditional book paper cutters require manual turning after cutting one side, adjusting the size, and then cutting the other side.
[0005] Manual steering and size adjustment are required to complete the cutting of the three edges of the book. In order to solve the safety problem of manually delivering books to the blade, the existing patent literature, such as "A Book Trimming Machine" with application number 201721331046.7, includes an operating table, a conveying device arranged on the operating table, a clamping device mounted above the conveying device for pre-clamping the book, a cutter assembly arranged on one side of the conveying device, and a driving device that drives the cutter assembly to cut the edge of the book. Before the cutter assembly cuts the book, the piston shaft of the pneumatic cylinder can abut against the side wall of the movable splint, and push the movable splint to overcome the elastic force of the spring and translate in the direction of the fixed splint to clamp the book firmly. When the cutting action is completed, the piston shaft retracts to disengage from the movable splint, and the movable splint can be reset under the elastic force of the spring. The book cutting machine with this structure requires the operator to adjust the cutting edge of the book many times, which is time-consuming, labor-intensive and inefficient, and cannot efficiently achieve efficient cutting of three-sided books.
[0006] As an improvement, someone has designed a three-sided book trimmer with a composite cutter, which can simultaneously trim the three edges of a book. However, this three-sided book trimmer has a complex structure, requires a large cutting power (more than 5 times higher than a single cutter), is difficult to process, and requires professional personnel to install and debug the cutter after the blade is blunted and sharpened, and has a high maintenance cost. Utility Model Content
[0007] In view of the above problems, the utility model provides a book cutting posture correction device with exquisite structure and efficient three-side cutting.
[0008] The technical solution of the utility model is:
[0009] A fully automatic and efficient three-sided book trimmer includes a correction device that reciprocates toward the trimmer; the correction device includes:
[0010] The correction arm is horizontally movable and arranged on the workbench; it comprises an upper arm located above the workbench and a lower arm located below the upper arm;
[0011] The lower rotating plate is rotatably arranged on the lower arm; the upper rotating plate is rotatably arranged on the upper arm, and the lowering position of the upper rotating plate is controlled by a downward pressing mechanism;
[0012] The upper rotating plate and / or the lower rotating plate are driven to rotate by a rotating mechanism.
[0013] Specifically, the correction arm moves linearly on the workbench through a linear drive mechanism.
[0014] Specifically, the linear drive mechanism includes a lead screw linear module;
[0015] The lead screw linear module is horizontally fixedly arranged in the workbench, and its slide table is detachably fixedly connected to the lower arm of the correction arm.
[0016] Specifically, the lead screw linear module is adjusted up and down and fixedly arranged in the workbench through a lifting linear drive mechanism.
[0017] Specifically, the linear drive mechanism includes a horizontally fixed push cylinder, a push oil cylinder or a push electric push rod.
[0018] Specifically, the pressing mechanism includes:
[0019] A lower pressure rod is slidably arranged on the upper arm, and the bottom is fixedly connected to the upper rotating plate;
[0020] A lifting connecting plate, located above the upper arm and rotatably connected to the top of the lower pressure rod;
[0021] A downward pressing screw rod is vertically arranged on the lifting connecting plate and connected to the lifting connecting plate through a thread; a downward pressing synchronous wheel 1 is fixedly connected to the bottom of the downward pressing screw rod;
[0022] A downward pressing guide rod is vertically slidably arranged in the lifting connecting plate;
[0023] A downward pressing connecting plate, one end of which is fixedly connected to the top of the downward pressing guide rod, and the other end of which is rotatably connected to the top of the downward pressing screw rod;
[0024] The downward pressing motor is fixedly arranged on the upper arm, and a second downward pressing synchronous wheel which is fixedly connected is arranged on the rotating shaft of the motor. The second downward pressing synchronous wheel drives the first downward pressing synchronous wheel to rotate through a downward pressing synchronous belt.
[0025] Specifically, the pressing mechanism includes a pressing telescopic cylinder;
[0026] The cylinder body of the downward-pressing telescopic cylinder is fixedly arranged on the upper arm, and the upper rotating plate is connected with the piston rod of the downward-pressing telescopic cylinder.
[0027] Specifically, the rotating plate is hinged to the piston rod of the downward-pressing telescopic cylinder.
[0028] Specifically, the rotating mechanism includes a downward-pressing rotating cylinder;
[0029] The cylinder body of the downward-pressing rotating cylinder is fixedly connected to the upper arm;
[0030] The cylinder body of the downward-pressing telescopic cylinder is connected to the rotating part of the downward-pressing rotating cylinder, and the piston rod end extends downward and is fixedly connected to the upper rotating plate.
[0031] Specifically, the rotating mechanism includes:
[0032] A rotating motor is vertically fixed on the upper arm, with a rotating shaft extending downward;
[0033] The extension rod is fixedly connected to the rotating shaft of the rotating motor and is provided with a plurality of rotating main synchronous wheels; the upper rotating plate and / or the lower rotating plate are provided with rotating slave synchronous wheels corresponding to the rotating main synchronous wheels; the rotating main synchronous wheels drive the rotating slave synchronous wheels to rotate through rotating synchronous belts.
[0034] Specifically, it also includes a pushing device arranged on the side of the correction device; the pushing device includes:
[0035] A material pusher, horizontally slidably arranged on the side of the correction device;
[0036] A material pushing linear drive mechanism is vertically fixed on the front side of the material pushing frame;
[0037] The push plate is horizontally fixedly arranged at the piston rod end of the push linear driving mechanism, and pushes the books on the workbench horizontally between the lower rotating plate and the upper rotating plate.
[0038] Specifically, a suction cup frame detachably and fixedly connected to the push plate is provided on the rear side of the pusher frame;
[0039] The suction cup frame is provided with a plurality of suction cups which are evenly distributed and fixedly connected.
[0040] Specifically, the cutting machine is provided with a horizontally sliding material transfer mechanism; the material transfer mechanism comprises:
[0041] A material transfer screw linear module is horizontally fixed above the cutting opening of the cutting machine;
[0042] A material transfer cylinder, which is vertically fixed on the slide table of the material transfer screw linear module;
[0043] The material transfer plate is horizontally fixed on the piston rod of the material transfer cylinder to transfer the cut books out of the cutting opening station.
[0044] The utility model comprises a correction device, a correction arm, a lower rotating plate and an upper rotating plate; the upper rotating plate and / or the lower rotating plate are driven to rotate by a rotating mechanism, the book to be cut is located on the lower rotating plate, the upper rotating plate is pressed downward to fix the book between the upper and lower rotating plates, the book is rotated to a set position by the rotating mechanism, the book is pushed into the cutting edge of the cutting machine for cutting by the advancement of the correction arm, after the cutting of the first side is completed, the book is withdrawn, and the book is rotated 90° and then pushed into the cutting edge to cut the second side, after the cutting of the second side is completed, the book is withdrawn, and the book is rotated 90° in the same direction to push the cutting edge to cut the third side. BRIEF DESCRIPTION OF THE DRAWINGS
[0045] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0046] Figure 2 It is a three-dimensional structural diagram of the connection state of the pusher device and the correction device.
[0047] Figure 3 It is a three-dimensional structural diagram of the pusher device.
[0048] Figure 4 This is a schematic diagram of the three-dimensional structure of the correction arm.
[0049] Figure 5 It is a three-dimensional structural diagram of the rotating mechanism.
[0050] Figure 6 1. It is a schematic diagram of the structure of the ball head of the downward pressure rod in the connection state;
[0051] In the figure, 100 is a cutting machine.
[0052] 200 is a correction device, 210 is a correction arm, 211 is an upper arm, 212 is a lower arm, 220 is a lower rotating plate, 230 is an upper rotating plate,
[0053] 300 is a pressing mechanism, 310 is a pressing rod, 311 is a ball head, 320 is a lifting connecting plate, 330 is a pressing screw rod, 340 is a pressing guide rod, 350 is a pressing connecting plate, 360 is a pressing motor,
[0054] 400 is a rotating mechanism, 410 is a rotating motor, 420 is an extension rod,
[0055] 500 is a linear drive mechanism, 510 is a lifting linear drive mechanism,
[0056] 600 is a material pushing device, 610 is a material pushing frame, 620 is a material pushing linear driving mechanism, 630 is a material pushing plate, 640 is a suction cup frame,
[0057] 700 is a material transfer mechanism, 710 is a material transfer screw linear module, 720 is a material transfer cylinder, and 730 is a material transfer plate. DETAILED DESCRIPTION
[0058] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0059] In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", "vertical", "horizontal", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
[0060] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0061] Reference below Figure 1-6 Describe the utility model;
[0062] A fully automatic and efficient three-sided book trimmer comprises a material pushing device 600, a correction device 200, a trimmer 100 and a material moving mechanism 700;
[0063] The pushing device 600 comprises:
[0064] The pusher rack 610 is horizontally slidably arranged on the side of the correction device 200; in this case, the pusher rack 610 is driven to move by a linear drive mechanism of the rack in the workbench, and the linear drive mechanism of the rack can adopt a conventional pusher screw linear module or a pusher cylinder;
[0065] A material pushing linear driving mechanism 620 is vertically fixedly disposed on the front side of the material pushing frame 610;
[0066] The push plate 630 is horizontally fixedly disposed at the piston rod end of the push linear drive mechanism 620 , and pushes the books on the workbench horizontally between the lower rotating plate 220 and the upper rotating plate 230 .
[0067] The pushing device 600 is further optimized, and a suction cup frame 640 is provided on the rear side of the pushing frame 610 and is detachably fixedly connected to the pushing plate 630;
[0068] The suction cup frame 640 is provided with a plurality of suction cups that are evenly distributed and fixedly connected.
[0069] A plurality of suction cups are fixedly arranged at the rear of the push plate 630 . The books to be trimmed outside the workbench are sucked onto the workbench by the suction cups, and then pushed into the corresponding workstation by the front end of the push plate 630 .
[0070] The book cutting posture correction device (hereinafter referred to as the correction device) 200 moves back and forth toward the cutting machine 100; the correction device 200 includes:
[0071] The correction arm 210 is a U-shaped structure, which is horizontally movable on the workbench; it includes an upper arm 211 located above the workbench and a lower arm 212 located below the upper arm 211;
[0072] The lower rotating plate 220 is rotatably arranged on the lower arm 212; the workbench is provided with an advance and retreat groove adapted to the lower arm 212, and the lower arm 212 reciprocates in the advance and retreat groove;
[0073] The upper rotating plate 230 is rotatably disposed on the upper arm 211, and the lowering position of the upper rotating plate 230 is controlled by a pressing mechanism 300;
[0074] The upper rotating plate 230 and / or the lower rotating plate 220 are driven to rotate by the rotating mechanism 400 .
[0075] The book to be cut is located on the lower rotating plate 220. The upper rotating plate 230 is pressed down to fix the book between the upper and lower rotating plates 220. The rotating mechanism 400 is used to rotate the book to a set position. The correction arm 210 is used to push the book into the cutting edge of the cutting machine 100 for cutting. After the first side is cut, the book is withdrawn, rotated 90°, and then pushed into the cutting edge to cut the second side. After the second side is cut, the book is withdrawn, rotated 90° in the same direction, and then pushed into the cutting edge to cut the third side.
[0076] In this case, the correction arm 210 moves linearly on the workbench through the linear drive mechanism 500.
[0077] Implementation method 1 of linear drive mechanism 500:
[0078] The linear drive mechanism 500 includes a lead screw linear module;
[0079] The lead screw linear module is horizontally fixedly arranged in the workbench, and its slide is detachably fixedly connected to the lower arm 212 of the correction arm 210.
[0080] Further optimized, the screw linear module is fixedly arranged in the workbench in an adjustable manner up and down through a lifting linear drive mechanism 510.
[0081] It is further defined that the lifting linear drive mechanism 510 includes a lifting cylinder, a lifting oil cylinder or a lifting electric push rod.
[0082] The cylinder of the lifting linear drive mechanism 510 is fixedly arranged in the workbench, the piston rod extends upward and is fixedly provided with a support plate; the lead screw linear module is horizontally fixedly arranged on the support plate. The side of the lifting linear drive mechanism 510 is equipped with a plurality of lifting guide rods to improve the stability of the up and down adjustment.
[0083] Implementation method 2 of linear drive mechanism 500:
[0084] The linear drive mechanism 500 includes a horizontally fixed push cylinder, a push oil cylinder or a push electric push rod.
[0085] Implementation method 1 of the pressing mechanism 300:
[0086] The pressing mechanism 300 comprises:
[0087] The lower pressure rod 310 is slidably arranged on the upper arm 211, and the bottom is fixedly connected or floatingly hinged to the upper rotating plate 230; the floating hinge method is as follows: Figure 6 As shown:
[0088] A ball head 311 is provided at the bottom of the lower pressing rod 310, and a receiving groove adapted to the ball head is provided on the upper rotating plate 230. The upper rotating plate 230 swings according to the book below, thereby improving the adaptability of the pressing device;
[0089] The lifting connecting plate 320 is located above the upper arm 211 and is rotatably connected to the top of the lower pressing rod 310 through a bearing 1;
[0090] The pressing screw rod 330 is vertically arranged on the lifting connecting plate 320 and connected to the lifting connecting plate 320 through a thread; the bottom of the pressing screw rod 330 is provided with a fixedly connected pressing synchronous wheel 1;
[0091] Press down the guide rod 340, which is vertically slidably disposed in the lifting connecting plate 320;
[0092] A downward pressing connecting plate 350, one end of which is fixedly connected to the top of the downward pressing guide rod 340, and the other end of which is rotatably connected to the top of the downward pressing screw rod 330 through a second bearing;
[0093] The downward pressing motor 360 is fixedly arranged on the upper arm 211, and a fixedly connected downward pressing synchronous wheel 2 is provided on its rotating shaft. The downward pressing synchronous wheel 2 drives the downward pressing synchronous wheel 1 to rotate through the downward pressing synchronous belt. The downward pressing synchronous wheel 1 is fixedly connected to the downward pressing screw rod 330. The downward pressing screw rod 330 rotates to realize the up and down movement of the lifting connecting plate 320, and then drives the upper rotating plate 230 at the bottom of the downward pressing rod 310 to move up and down. In this case, the downward force can be adjusted by the torque of the downward pressing (servo) motor 360.
[0094] Implementation method 2 of the pressing mechanism 300:
[0095] The pressing mechanism 300 comprises a pressing telescopic cylinder;
[0096] The cylinder body of the downward-pressing telescopic cylinder is fixedly arranged on the upper arm 211, and the upper rotating plate 230 is connected to the piston rod of the downward-pressing telescopic cylinder.
[0097] The rotating plate is hinged to the piston rod of the downward telescopic cylinder and is driven to rotate through the lower rotating plate 220 .
[0098] At the same time, the rotating mechanism 400 can be set as a downward pressing rotating cylinder to realize the rotation of the upper rotating plate 230 below the downward pressing telescopic cylinder;
[0099] The cylinder body of the downward-pressing rotating cylinder is fixedly connected to the upper arm 211;
[0100] The cylinder body of the downward-pressing telescopic cylinder is connected to the rotating part of the downward-pressing rotating cylinder, and the piston rod end extends downward and is fixedly connected to the upper rotating plate 230 .
[0101] Another way to set up the rotating mechanism in this case is:
[0102] The rotating mechanism 400 comprises:
[0103] The rotary motor 410 is vertically fixed on the upper arm 211, and its rotary axis extends downward;
[0104] The extension rod 420 is fixedly connected to the rotating shaft of the rotating motor 410 and is provided with a plurality of rotating main synchronous wheels; the upper rotating plate 230 and / or the lower rotating plate 220 are provided with rotating slave synchronous wheels corresponding to the rotating main synchronous wheels; the rotating main synchronous wheels drive the rotating slave synchronous wheels to rotate through rotating synchronous belts.
[0105] A fixedly connected rotating slave synchronous wheel is provided below the lower rotating plate 220, and a fixedly connected rotating slave synchronous wheel is also provided on the lower pressure rod 310 fixedly connected to the upper rotating plate 230. Two corresponding rotating main synchronous wheels are provided on the extension rod 420. The corresponding rotating slave synchronous wheels are selectively driven to rotate according to actual needs. In actual use of this case, the rotating slave synchronous wheel below the lower rotating plate 220 is driven to rotate, and the rotating slave synchronous wheel on the lower pressure rod 310 is not equipped with a rotating synchronous belt.
[0106] After the three-side cutting is completed, the finished book is moved out from the cutting opening by the material moving mechanism 700;
[0107] The material transfer mechanism 700 includes:
[0108] The material transfer screw linear module 710 is horizontally fixed above the cutting opening of the cutting machine 100;
[0109] The material transfer cylinder 720 is vertically fixed on the slide of the material transfer screw linear module 710;
[0110] The material transfer plate 730 is horizontally fixed on the piston rod of the material transfer cylinder 720 to transfer the cut books out of the cutting position.
[0111] Regarding the contents disclosed in this case, there are a few points that need to be explained:
[0112] (1) The drawings of the embodiments disclosed in this case only involve the structures involved in the embodiments disclosed in this case. Other structures can refer to the general design;
[0113] (2) In the absence of conflict, the embodiments and features of the embodiments disclosed in this case may be combined with each other to obtain new embodiments;
[0114] The above are only specific implementation methods disclosed in this case, but the protection scope of the present disclosure is not limited thereto. The protection scope disclosed in this case should be based on the protection scope of the claims.
Claims
1. Book cutting posture correction device, characterized in that: include: A correction arm (210) is horizontally movably arranged on a workbench; it comprises an upper arm (211) located above the workbench and a lower arm (212) located below the upper arm (211); A lower rotating plate (220) rotatably disposed on the lower arm (212); An upper rotating plate (230) is rotatably arranged on the upper arm (211), and the lowering position of the upper rotating plate (230) is controlled by a pressing mechanism (300); The upper rotating plate (230) and / or the lower rotating plate (220) are driven to rotate by a rotating mechanism (400).
2. The book cutting posture correction device according to claim 1, characterized in that: The correction arm (210) moves linearly on the workbench via a linear drive mechanism (500).
3. The book cutting posture correction device according to claim 2, characterized in that: The linear drive mechanism (500) comprises a lead screw linear module; The lead screw linear module is horizontally fixedly arranged in the workbench, and its slide table is detachably fixedly connected to the lower arm (212) of the correction arm (210).
4. The book cutting posture correction device according to claim 3, characterized in that: The lead screw linear module is adjusted up and down and fixedly arranged in the workbench via a lifting linear drive mechanism (510).
5. The book cutting posture correction device according to claim 2, characterized in that: The linear drive mechanism (500) comprises a horizontally fixedly arranged push cylinder, a push oil cylinder or a push electric push rod.
6. The book cutting posture correction device according to claim 1, characterized in that: The pressing mechanism (300) comprises: A lower pressing rod (310) is slidably disposed on the upper arm (211) and has a bottom fixedly connected to the upper rotating plate (230); A lifting connecting plate (320) is located above the upper arm (211) and is rotatably connected to the top of the lower pressing rod (310); A downward pressing screw rod (330) is vertically arranged on the lifting connecting plate (320) and connected to the lifting connecting plate (320) via a thread; a downward pressing synchronous wheel 1 is fixedly connected to the bottom of the downward pressing screw rod (330); A downwardly pressing guide rod (340) is vertically slidably disposed in the lifting connecting plate (320); A downward pressing connecting plate (350), one end of which is fixedly connected to the top of the downward pressing guide rod (340), and the other end of which is rotatably connected to the top of the downward pressing screw rod (330); The downward pressing motor (360) is fixedly arranged on the upper arm (211), and a downward pressing synchronous wheel 2 is fixedly connected to the rotation shaft of the motor, and the downward pressing synchronous wheel 2 drives the downward pressing synchronous wheel 1 to rotate via a downward pressing synchronous belt.
7. The book cutting posture correction device according to claim 1, characterized in that: The downward pressing mechanism (300) comprises a downward pressing telescopic cylinder; The cylinder body of the downward-pressing telescopic cylinder is fixedly arranged on the upper arm (211), and the upper rotating plate (230) is connected to the piston rod of the downward-pressing telescopic cylinder.
8. The book cutting posture correction device according to claim 7, characterized in that: The rotating plate is hinged to the piston rod of the downward-pressing telescopic cylinder.
9. The book cutting posture correction device according to claim 7, characterized in that: The rotating mechanism (400) comprises a downward-pressing rotating cylinder; The cylinder body of the downward-pressing rotating cylinder is fixedly connected to the upper arm (211); The cylinder body of the downward-pressing telescopic cylinder is connected to the rotating part of the downward-pressing rotating cylinder, and the piston rod end extends downward and is fixedly connected to the upper rotating plate (230).
10. The book cutting posture correction device according to claim 1, characterized in that: The rotating mechanism (400) comprises: A rotating motor (410) is vertically fixedly disposed on the upper arm (211), with a rotating shaft extending downward; The extension rod (420) is fixedly connected to the rotating shaft of the rotating motor (410) and is provided with a plurality of rotating main synchronous wheels; the upper rotating plate (230) and / or the lower rotating plate (220) are provided with rotating slave synchronous wheels corresponding to the rotating main synchronous wheels; the rotating main synchronous wheels drive the rotating slave synchronous wheels to rotate via a rotating synchronous belt.
Citation Information
Patent Citations
Books bead cutter
CN207327084U
Cited By
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