Bamboo wood drying and carbonizing integrated device

By designing an integrated bamboo drying and carbonization device, using the combination of a thermal circulation fan and steam inlet, the problems of large energy consumption and serious pollution caused by separation of processes in bamboo processing are solved, and the rapid carbonization of bamboo is achieved, and processing efficiency and quality are improved.

CN222755688UActive Publication Date: 2025-04-15JIANGXI JIZHONG BAMBOO IND CO LTD
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Patent Information

Application Number
CN202421470386.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-15
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

In the existing bamboo processing technology, the processes such as carbonization, drying and dehydration of bamboo materials need to be carried out separately, resulting in large energy consumption, serious pollution, long processing cycles, and affecting production efficiency and quality.

Method used

A bamboo drying and carbonization integrated device is designed, and the bamboo material is quickly carbonized by setting up a thermal circulation fan and steam inlet, and circulating hot air and high-temperature steam are input.

Benefits of technology

It effectively improves the efficiency of carbonization of bamboo, shortens the processing cycle, and improves the efficiency and quality of bamboo processing.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222755688U_ABST
Patent Text Reader

Abstract

The utility model discloses a bamboo wood drying and carbonizing integrated device which comprises a box body, the upper surface of the box body is fixedly connected with a heat circulating fan, the lower surface of the heat circulating fan is fixedly connected with a hot air pipe, the upper surface of the box body is fixedly connected with a steam inlet, and the steam inlet is fixedly connected with a steam outlet. The lower end of the steam inlet penetrates through the box body and is fixedly connected with a steam pipe, the upper surface of the box body is fixedly connected with an exhaust fan, the upper surface of the exhaust fan is fixedly connected with an exhaust outlet, and the lower end of the exhaust fan penetrates through the box body and is fixedly connected with an exhaust fan. According to the structure, by arranging the heat circulating fan, the hot air pipe, the steam inlet and the exhaust fan, circulating hot air and high-temperature steam can be input into the box body through the heat circulating fan and the steam inlet, so that bamboo wood is quickly carbonized, the bamboo wood carbonization efficiency can be effectively improved, and the processing period is shortened; and therefore, the bamboo processing efficiency and quality can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bamboo material processing, in particular to a bamboo material drying and carbonization integrated device. Background Art

[0002] Bamboo fiber is a kind of regenerated plant fiber extracted from bamboo. It is the fifth largest natural fiber used by humans after cotton, linen, wool and silk. Bamboo fiber has unique properties. Recently, underwear, socks, T-shirts and other bamboo fiber products made of bamboo fiber have become the new favorite in the textile market. Bamboo plywood templates have the advantages of high strength, good toughness and high elastic modulus, which have been recognized by the construction industry. At present, the use of bamboo to make carbonized square materials and replace wooden squares with bamboo squares has attracted increasing attention.

[0003] However, the current technology for processing bamboo materials to produce bamboo fiber is still relatively backward. After being processed into bamboo strips, the bamboo needs to go through processes such as carbonization, drying, and dehydration. The above processes are mainly carried out in earthen kilns, which not only consumes a lot of energy and causes serious pollution, but also each link needs to be processed separately, with a long processing cycle, which greatly affects production efficiency and the production quality is also relatively low. Utility Model Content

[0004] The utility model provides an integrated bamboo drying and carbonization device, which can input circulating hot air and high-temperature steam into a box body by arranging a heat circulation fan and a steam inlet to quickly carbonize the bamboo, which can effectively improve the carbonization efficiency of the bamboo, shorten the processing cycle, and further help to improve the efficiency and quality of bamboo processing.

[0005] To achieve the above-mentioned purpose, a bamboo material drying and carbonization integrated device is provided, comprising a box body, a heat circulation fan is fixedly connected to the upper surface of the box body, a hot air pipe is fixedly connected to the lower surface of the heat circulation fan, a steam inlet is fixedly connected to the upper surface of the box body, the lower end of the steam inlet passes through the box body and is fixedly connected to a steam pipe, and there are two steam pipes, an exhaust fan is fixedly connected to the upper surface of the box body, an exhaust port is fixedly connected to the upper surface of the exhaust fan, and the lower end of the exhaust fan passes through the box body and is fixedly connected to an exhaust fan. The heat circulation fan is provided to facilitate heating and maintaining the temperature in the box body, the hot air pipe is provided to facilitate the heat circulation fan to transfer heat to the inside of the box body through the hot air pipe, the steam inlet is provided to facilitate adding steam into the inside of the box body, the steam pipe is provided to facilitate transporting steam to the inside of the box body, the exhaust fan is provided to facilitate rapid cooling of the inside of the box body, the exhaust port is provided to facilitate preventing heat loss when the exhaust fan is not working, and the exhaust fan is provided to facilitate the fan to rotate and take away steam and heat.

[0006] The inner surface of the heat circulation fan is fixedly connected with a heat transfer pipe, and the other end of the heat transfer pipe is sleeved with a hose. The heat transfer pipe is provided to facilitate the transportation of hot air, and the hose is provided to facilitate the connection of the heat transfer pipes at both ends.

[0007] The inner lower surface of the box body is fixedly connected with a pillar, and the upper surface of the pillar is fixedly connected with a placement tray. The pillar is provided for the convenience of installing the placement tray, and the placement tray is provided for the convenience of placing bamboo materials.

[0008] The left side surface of the box is fixedly connected with a drain port, the inner lower surface of the box is provided with a water inlet, the water inlet and the drain port are connected to each other inside the box, and the upper surface of the box is fixedly connected with an exhaust port. The drain port is provided to facilitate the discharge of waste water generated by processing, the water inlet is provided to facilitate the collection of waste water inside the box into the drain port, and the exhaust port is provided to facilitate the discharge of steam and waste gas generated during the carbonization process of bamboo.

[0009] The lower surface of the box is fixedly connected with a universal wheel, the lower surface of the box is fixedly connected with a chassis, the lower surface of the chassis is fixedly connected with a telescopic column, and the lower surface of the telescopic column is fixedly connected with a base. The universal wheel is provided to facilitate the movement of the device, the chassis is provided to facilitate the support of the entire device more stably, the telescopic rod is provided to facilitate the adjustment of the height of the device, and the base is provided to facilitate the support of the device to make it stable.

[0010] The inner two side surfaces of the box body are fixedly connected with heat pipes, and the inner surface of the heat pipes is fixedly connected with heat dissipation plates. The heat pipes are provided to facilitate heat dissipation of the heat dissipation plates, and the heat dissipation plates are provided to facilitate heat dissipation inside the box body.

[0011] The front side surface of the box is fixedly connected with a hinge, the hinge is movably connected with the box door, and the front side surface of the box door is fixedly connected with a door handle. The hinge is provided to facilitate the connection between the box and the box door. The box door is provided to facilitate the opening and closing of the box, and the door handle is provided to facilitate the opening and closing of the box door.

[0012] The beneficial effects of the utility model are as follows: by arranging a heat circulation fan and a steam inlet to input circulating hot air and high-temperature steam into the box body, the bamboo can be quickly carbonized, which can effectively improve the efficiency of bamboo carbonization, shorten the processing cycle, and thus help improve the efficiency and quality of bamboo processing.

[0013] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0015] Figure 1 This is a front view of the overall structure of a bamboo drying and carbonization integrated device of the utility model;

[0016] Figure 2 This is a rear view of the overall structure of a bamboo drying and carbonization integrated device of the utility model;

[0017] Figure 3 This is a rear view of the internal structure of a bamboo drying and carbonization integrated device of the utility model;

[0018] Figure 4 It is a bottom view of the internal structure of a bamboo material drying and carbonizing integrated device of the utility model.

[0019] Legend:

[0020] 1. Box body; 2. Heat circulation fan; 3. Hot air pipe; 4. Hose; 5. Heat transfer pipe; 6. Exhaust port; 7. Exhaust fan; 8. Steam inlet; 9. Hinge; 10. Box door; 11. Door handle; 12. Drain port; 13. Universal wheel; 14. Chassis; 15. Telescopic column; 16. Base; 17. Exhaust fan; 18. Pillar; 19. Placement tray; 20. Heat sink; 21. Heat pipe; 22. Steam pipe; 23. Water inlet; 24. Exhaust port. DETAILED DESCRIPTION

[0021] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0022] Reference Figures 1 to 4The utility model embodiment is a bamboo drying and carbonization integrated device, which includes a box body 1, the upper surface of the box body 1 is fixedly connected with a heat circulation fan 2, the lower surface of the heat circulation fan 2 is fixedly connected with a hot air pipe 3, the upper surface of the box body 1 is fixedly connected with a steam inlet 8, there are two steam inlets 8, the lower end of the steam inlet 8 passes through the box body 1 and is fixedly connected with a steam pipe 22, there are two steam pipes 22, the upper surface of the box body 1 is fixedly connected with an exhaust fan 7, the upper surface of the exhaust fan 7 is fixedly connected with an exhaust port 6, the lower end of the exhaust fan 7 passes through the box body 1 and is fixedly connected with an exhaust fan 17, the heat circulation fan 2 is driven by electricity to generate strong wind force, and the hot air is evenly sent into the box body 1 through the hot air pipe 3, the hot air circulates in the box body 1, fully contacts with the bamboo, and realizes efficient heat transfer, the exhaust port 6 will only be opened during the heat dissipation process and the cleaning process, the exhaust fan 17 discharges air to the outside when working, and the outside gas enters from the exhaust port 24 to ensure the normal internal air pressure.

[0023] A heat transfer pipe 5 is fixedly connected to the inner surface of the heat circulation fan 2, and a hose 4 is sleeved on the other end of the heat transfer pipe 5. The center ends of the two heat transfer pipes 5 are sleeved with hoses 4, and their positions can be adjusted as needed to ensure that the hot air can evenly cover the entire interior of the box 1.

[0024] A plurality of pillars 18 are fixedly connected to the inner lower surface of the box body 1, and a placement tray 19 is fixedly connected to the upper surface of the pillars 18. The pillars 18 and the placement tray 19 inside the box body 1 are made of aluminum alloy material, have excellent load-bearing capacity and stability, and can support a large amount of bamboo. The aluminum placement tray 19 has excellent thermal conductivity, ensuring that the bamboo is evenly heated during the drying and carbonization process.

[0025] A drain port 12 is fixedly connected to the left surface of the box body 1, a water inlet 23 is provided on the inner lower surface of the box body 1, the water inlet 23 and the drain port 12 are connected to each other inside the box body 1, an exhaust port 24 is fixedly connected to the upper surface of the box body 1, and there are multiple exhaust ports 24. The exhaust port 24 is made of aluminum alloy and has good high temperature resistance and corrosion resistance. During the drying and carbonization process, the exhaust port 24 can timely discharge the exhaust gas and water vapor generated inside the box body 1 to maintain air circulation in the box body 1.

[0026] The lower surface of the box body 1 is fixedly connected with a universal wheel 13, and there are multiple universal wheels 13. The lower surface of the box body 1 is fixedly connected with a chassis 14, and the lower surface of the chassis 14 is fixedly connected with a telescopic column 15, and the lower surface of the telescopic column 15 is fixedly connected with a base 16. The chassis 14 is provided with an existing motor telescopic device inside, so that the telescopic column 15 can be retracted into the chassis 14, so that the universal wheel 13 can touch the ground and move.

[0027] Heat dissipation pipes 21 are fixedly connected to the inner surfaces of both sides of the box body 1. There are multiple heat dissipation pipes 21. A heat dissipation plate 20 is fixedly connected to the inner surface of the heat dissipation pipe 21 close to the box body 1. The heat dissipation plate 20 is an aluminum heat spreader. After absorbing heat, the heat is evenly conducted to the heat dissipation pipes 21. The heat is guided to the exhaust port 24 through the heat dissipation pipes 21 for dissipation.

[0028] A hinge 9 is fixedly connected to the front surface of the box body 1 , a box door 10 is movably connected to the hinge 9 , and a door handle 11 is fixedly connected to the front surface of the box door 10 .

[0029] Working principle: When in use, place the bamboo materials to be processed evenly on the placement plate 19, close the box door 10 and start the device, the heat circulation fan 2 heats the air in the box and evenly sends it into the box 1 through the hot air pipe 3 to form a hot air circulation, the hot air fully contacts the bamboo materials, causing the moisture in the bamboo materials to evaporate gradually, and then enters the steam pipe 22 from the steam inlet 8 and then guides to the inside of the box 1, under the joint action of the hot air and steam, the bamboo materials are carbonized, after the carbonization is completed, the exhaust port 6 is opened, the exhaust fan 7 starts to work, and the water vapor and exhaust gas are discharged to the outside through the exhaust fan 17, and at the same time, the heat sink 20 and the heat pipe 21 absorb the heat in the box 1 and dissipate it to the outside through the exhaust port 24, finally open the box door 10, take out the processed bamboo materials, and at the same time open the drain port 12 to discharge the waste water accumulated in the box 1, so as to clean the device and the next round of operation.

[0030] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A bamboo drying and carbonization integrated device, comprising a box (1), characterized in that: The upper surface of the box (1) is fixedly connected to a heat circulation fan (2), the lower surface of the heat circulation fan (2) is fixedly connected to a hot air pipe (3), the upper surface of the box (1) is fixedly connected to a steam inlet (8), there are two steam inlets (8), the lower end of the steam inlet (8) passes through the box (1) and is fixedly connected to a steam pipe (22), there are two steam pipes (22), the upper surface of the box (1) is fixedly connected to an exhaust fan (7), the upper surface of the exhaust fan (7) is fixedly connected to an exhaust port (6), and the lower end of the exhaust fan (7) passes through the box (1) and is fixedly connected to an exhaust fan (17).

2. The bamboo drying and carbonization integrated device according to claim 1, characterized in that: A heat transfer pipe (5) is fixedly connected to the inner surface of the heat circulation fan (2), and a hose (4) is sleeved on the other end of the heat transfer pipe (5).

3. The bamboo drying and carbonization integrated device according to claim 1, characterized in that: The inner lower surface of the box body (1) is fixedly connected with a support (18), there are a plurality of support pillars (18), and the upper surface of the support pillar (18) is fixedly connected with a placement plate (19).

4. The bamboo drying and carbonization integrated device according to claim 1, characterized in that: The left side surface of the box body (1) is fixedly connected with a drain port (12), the inner lower surface of the box body (1) is provided with a water inlet (23), the water inlet (23) and the drain port (12) are connected to each other inside the box body (1), and the upper surface of the box body (1) is fixedly connected with an exhaust port (24), and there are a plurality of exhaust ports (24).

5. The bamboo drying and carbonization integrated device according to claim 1, characterized in that: The lower surface of the box body (1) is fixedly connected to a universal wheel (13), and there are a plurality of universal wheels (13). The lower surface of the box body (1) is fixedly connected to a chassis (14), and the lower surface of the chassis (14) is fixedly connected to a telescopic column (15), and the lower surface of the telescopic column (15) is fixedly connected to a base (16).

6. The bamboo drying and carbonization integrated device according to claim 1, characterized in that: Heat dissipation pipes (21) are fixedly connected to both side surfaces of the interior of the box body (1), there are a plurality of heat dissipation pipes (21), and a heat dissipation plate (20) is fixedly connected to the inner surface of the heat dissipation pipe (21) close to the interior of the box body.

7. The bamboo drying and carbonization integrated device according to claim 1, characterized in that: The front side surface of the box body (1) is fixedly connected to a hinge (9), the hinge (9) is movably connected to a box body door (10), and the front side surface of the box body door (10) is fixedly connected to a door handle (11).