Color master batch pelletizing and forming device

By designing a masterbatch granule molding device including granulation units and cutting and shaping units, the problems of feed port blockage and rapid cooling and shaping in the prior art are solved, and more efficient masterbatch molding and better finished product quality are achieved.

CN222755812UActive Publication Date: 2025-04-15KUNSHAN XIGUI POLYMER MATERIAL CO LTD
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Patent Information

Application Number
CN202421594466.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-04-15
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

The existing color masterbatch production and granulation devices are prone to blockage of the feed port during use and cannot be quickly cooled down and set, reducing the functionality of the molding device.

Method used

A masterbatch granule forming device is designed, including a granulation unit and a cutting shaping unit. The granulation unit heats and stirs the raw materials through the combination of the drive, transmission device, feeding pipe and heating pipe to prevent blockage. The cutting shaping unit uses a cooling cell, a semiconductor refrigerator and a cutter to quickly cool and shape the cut masterbatch.

Benefits of technology

It effectively prevents clogging of the raw material feed port, and improves the finished product quality of the masterbatch through rapid cooling and shaping, enhancing the functionality and practicality of the molding device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a color master batch pelletizing and forming device, which relates to the technical field of color master batch processing and comprises a processing table. The granulation unit is arranged on the upper surface of the processing table; the granulating unit comprises a granulating assembly and an anti-blocking assembly arranged on the outer surface of the granulating assembly, and the cutting and shaping unit comprises a cooling assembly arranged on the side face of the machining table and a cutting assembly arranged on the outer surface of the cooling assembly. According to the utility model, the driver, the transmission device, the feeding pipeline, the heating pipeline, the feeding tank, the driving motor, the anti-blocking component, the mounting ring and the driving rod are matched with one another, so that color master batch raw materials can be conveniently shaped; and the cooling pond, the semiconductor cooler, the heat conducting plate, the mounting plate, the bearing plate, the cutter and the baffle are matched with one another, so that the melted color master batch can be conveniently cut, and meanwhile, the color master batch shaping is assisted.
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Description

Technical Field

[0001] The utility model relates to the technical field of masterbatch processing, in particular to a masterbatch pelletizing and molding device. Background Art

[0002] Masterbatch is a plastic colorant made of a high proportion of pigments or additives and thermoplastic resins that are well dispersed. The selected resin has a good wetting and dispersing effect on the colorant and has good compatibility with the colored material. In the production process of masterbatch, granulation is a very critical process that directly affects the final effect of the masterbatch product.

[0003] In the prior art, a patent document with the announcement number CN215094892U proposes a granulation device suitable for masterbatch production, which relates to the technical field of granulation devices and includes: a workbench with an outer box on the top; a stirring and extruding mechanism, which is arranged in the outer box and installed on the workbench by bolts to achieve stirring and extruding of the masterbatch raw materials, so that the raw materials are initially formed. The granulation device suitable for masterbatch production, through the use of the stirring and extruding mechanism, the masterbatch raw materials are stirred before extrusion, so that the masterbatch after forming is more uniform, and the quality of the masterbatch is further improved. The masterbatch after forming is cut by a cutter, which is convenient to use and has high granulation efficiency. The granulation device suitable for masterbatch production, through the use of the cooling mechanism, the masterbatch after cutting can be timely cooled by wind, so that the moisture on the surface evaporates faster, and the moisture in the raw materials is prevented from affecting the granulation quality. At the same time, it can prevent the cut plastic particles from sticking, so that the newly formed masterbatch is agglomerated.

[0004] The existing technology has the following problems:

[0005] The existing masterbatch production granulation device is prone to blockage of the feed port when the raw materials are added during use. At the same time, the masterbatch cut into particles cannot be quickly cooled and shaped during use, which reduces the functionality of the molding device. Utility Model Content

[0006] The utility model aims to provide a masterbatch pelletizing and molding device to solve the problems raised in the above background technology.

[0007] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0008] A masterbatch pelletizing and molding device comprises a processing table; a granulating unit arranged on the upper surface of the processing table; and a cutting and molding unit arranged on the side of the processing table for shaping and cutting, wherein the granulating unit comprises a granulating component and an anti-blocking component arranged on the outer surface of the granulating component, and the cutting and molding unit comprises a cooling component arranged on the side of the processing table and a cutting component arranged on the outer surface of the cooling component.

[0009] A further improvement of the technical solution of the utility model is that the granulation component includes a driver, a driving end of the driver is fixedly connected to a transmission device on the upper surface of the processing table, an output end of the transmission device is rotatably connected to a feeding pipe detachably connected to the upper surface of the processing table, one side of the feeding pipe is detachably connected to a heating pipe, and an outer surface of the heating pipe is provided with a discharge port.

[0010] By adopting the above technical solution, the driver, the transmission device, the feeding pipe, the heating pipe and the discharge port are coordinated with each other to assist in heating and melting the masterbatch raw materials.

[0011] A further improvement of the technical solution of the utility model lies in that: a feeding tank is fixedly connected to the inside of the anti-blocking component, a mounting ring is detachably connected to the inner wall of the feeding tank, a driving motor is detachably connected to the outer surface of the mounting ring, a driving end of the driving motor is fixedly connected to a driving rod rotatably connected to the inner wall of the mounting ring, and a stirring blade is fixedly connected to the outer surface of the driving rod.

[0012] By adopting the above technical solution, the feeding tank, the driving motor, the mounting ring, the stirring blade and the driving rod cooperate with each other to assist in stirring and mixing the raw materials.

[0013] A further improvement of the technical solution of the utility model is that the anti-blocking component includes a shell, the shell is arranged on the outer surface of the bottom of the feeding tank, one side of the shell is detachably connected to a pneumatic cylinder, the telescopic end of the pneumatic cylinder is detachably connected to a fixing plate, the outer surface of the fixing plate is fixedly connected to a disrupting needle, the inner wall of the shell is fixedly connected to a limiting spring, and the other side of the limiting spring is fixedly connected to a limiting plate slidably connected to the inner wall of the shell.

[0014] By adopting the above technical solution, the shell, the pneumatic cylinder, the fixing plate, the disrupting needle, the limit plate and the limit spring cooperate with each other to prevent the raw materials from being blocked when entering the feeding pipeline.

[0015] A further improvement of the technical solution of the utility model is that the cooling component includes a cooling pool, one side of the cooling pool is fixedly connected to one side of the processing table, the outer surface of the cooling pool is detachably connected to a semiconductor refrigerator, and the output end of the semiconductor refrigerator is detachably connected to a heat conducting plate detachably connected to the inner wall of the cooling pool.

[0016] By adopting the above technical scheme, the cutting masterbatch can be cooled and shaped by the cooperation of the cooling pool, the semiconductor refrigerator and the heat conducting plate.

[0017] A further improvement of the technical solution of the utility model is that: the cutting assembly includes a mounting plate, the outer surface of the mounting plate is detachably connected to the upper surface of the cooling pool, and the outer surface of the mounting plate is fixedly connected to a load-bearing plate.

[0018] A further improvement of the technical solution of the utility model is that a cutter is detachably connected to the outer surface of the load-bearing plate, a cutting knife is provided at the driving end of the cutter, and a baffle is detachably connected to the outer surface of the mounting plate.

[0019] By adopting the above technical solution, the melted masterbatch can be cut conveniently by using the cooperation of the mounting plate, the load-bearing plate, the cutter and the baffle.

[0020] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0021] The utility model provides a masterbatch pelletizing and molding device, which can facilitate the shaping of masterbatch raw materials by the cooperation of a driver, a transmission device, a feeding pipe, a heating pipe, a feeding tank, a driving motor, an anti-blocking component, a mounting ring and a driving rod, thereby increasing the functionality of the masterbatch pelletizing and molding device.

[0022] The utility model provides a masterbatch pelletizing and molding device, which can conveniently cut the melted masterbatch by using a cooling pool, a semiconductor refrigerator, a heat conduction plate, a mounting plate, a load-bearing plate, a cutter and a baffle, and assist in shaping the masterbatch, thereby increasing the practicability of the masterbatch pelletizing and molding device. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the structure of the utility model;

[0024] Figure 2 It is a front structural schematic diagram of the utility model;

[0025] Figure 3 It is a schematic diagram of the partial structure of the granulation unit of the utility model;

[0026] Figure 4 This is a schematic diagram of the anti-blocking component structure of the utility model;

[0027] Figure 5 It is a schematic diagram of the structure of the cutting and shaping unit of the utility model.

[0028] In the figure: 1. processing table; 2. granulation unit; 21. driver; 22. transmission device; 23. feeding pipe; 24. heating pipe; 241. discharge port; 25. feeding tank; 26. driving motor; 27. anti-blocking component; 271. shell; 272. pneumatic cylinder; 273. fixing plate; 274. disrupting needle; 275. limit plate; 276. limit spring; 28. mounting ring; 29. ​​driving rod; 291. stirring blade; 3. cutting and shaping unit; 31. cooling pool; 32. semiconductor refrigerator; 33. heat conduction plate; 34. mounting plate; 35. load-bearing plate; 36. cutter; 37. baffle. DETAILED DESCRIPTION

[0029] The following is a further non-limiting detailed description of the technical solution of the utility model in conjunction with the preferred embodiments and the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figure 1-5 The utility model provides a technical solution: a masterbatch pelletizing and molding device, including a processing table 1; a granulating unit 2 arranged on the upper surface of the processing table 1; and a cutting and shaping unit 3 arranged on the side of the processing table 1 for shaping and cutting, the granulating unit 2 includes a granulating component and an anti-blocking component 27 arranged on the outer surface of the granulating component, and the cutting and shaping unit 3 includes a cooling component arranged on the side of the processing table 1 and a cutting component arranged on the outer surface of the cooling component.

[0031] The granulation assembly includes a driver 21, a driving end of the driver 21 is fixedly connected to a transmission device 22 on the upper surface of the processing table 1, an output end of the transmission device 22 is rotatably connected to a feeding pipe 23 detachably connected to the upper surface of the processing table 1, a side of the feeding pipe 23 is detachably connected to a heating pipe 24, and an outer surface of the heating pipe 24 is provided with a discharge port 241.

[0032] The anti-blocking component 27 is fixedly connected to the inside of the feeding tank 25, and the inner wall of the feeding tank 25 is detachably connected to the mounting ring 28, and the outer surface of the mounting ring 28 is detachably connected to the driving motor 26, and the driving end of the driving motor 26 is fixedly connected to the driving rod 29 rotatably connected to the inner wall of the mounting ring 28, and the outer surface of the driving rod 29 is fixedly connected to the stirring blade 291.

[0033] The anti-blocking component 27 includes a shell 271, which is arranged on the outer surface of the bottom of the feeding tank 25. One side of the shell 271 is detachably connected to a pneumatic cylinder 272, and the telescopic end of the pneumatic cylinder 272 is detachably connected to a fixing plate 273. The outer surface of the fixing plate 273 is fixedly connected to a disrupting needle 274. The inner wall of the shell 271 is fixedly connected to a limiting spring 276, and the other side of the limiting spring 276 is fixedly connected to a limiting plate 275 that is slidably connected to the inner wall of the shell 271.

[0034] When using the masterbatch pelletizing and forming device, firstly, the raw material is placed in the feeding tank 25, and the driving motor 26 is started, and the driving rod 29 is cooperated to drive the stirring blade 291 to rotate, thereby assisting in stirring and mixing the raw material. Then, the driver 21 is started to cooperate with the transmission device 22 and the feeding pipe 23 to push the raw material into the heating pipe 24 for processing, and at the same time, the melted color particles are assisted to be squeezed. When the raw material in the feeding tank 25 falls, the pneumatic cylinder 272 is started, and the telescopic end of the pneumatic cylinder 272 cooperates with the fixed plate 273 to drive the disturbing needle 274 to move back and forth in the horizontal direction under the limit of the limit plate 275 and the limit spring 276, thereby stirring and mixing the raw material to prevent the raw material from entering the feeding pipe 23 and being blocked.

[0035] The cooling assembly includes a cooling pool 31, one side of the cooling pool 31 is fixedly connected to one side of the processing table 1, the outer surface of the cooling pool 31 is detachably connected to a semiconductor refrigerator 32, and the output end of the semiconductor refrigerator 32 is detachably connected to a heat conducting plate 33 detachably connected to the inner wall of the cooling pool 31.

[0036] The cutting assembly includes a mounting plate 34 , the outer surface of the mounting plate 34 is detachably connected to the upper surface of the cooling pool 31 , and the outer surface of the mounting plate 34 is fixedly connected to a load-bearing plate 35 .

[0037] A cutter 36 is detachably connected to the outer surface of the load-bearing plate 35 , and a cutting knife is provided at the driving end of the cutter 36 . A baffle 37 is detachably connected to the outer surface of the mounting plate 34 .

[0038] When the masterbatch is extruded from the discharge port 241, the cutter 36 is started to cut the masterbatch, and the baffle 37 is used to make the cut masterbatch fall into the cooling pool 31 for rapid cooling and shaping. The temperature of the masterbatch will rise during the cooling process of the cooling water in the cooling pool 31. The semiconductor refrigerator 32 is started in cooperation with the heat conduction plate 33 to assist in cooling the cooling water in the cooling pool 31, thereby ensuring that the temperature of the cooling water remains at a low temperature.

[0039] The working principle of the masterbatch pelletizing and molding device is described in detail below.

[0040] like Figure 1-5As shown, when using the masterbatch pelletizing and forming device, firstly, the raw material is put into the feeding tank 25, and the driving motor 26 is started, and the driving rod 29 is cooperated to drive the stirring blade 291 to rotate, thereby assisting in stirring and mixing the raw material, and then the driver 21 is started to cooperate with the transmission device 22 and the feeding pipe 23 to push the raw material into the heating pipe 24 for processing, and at the same time assist in squeezing the melted color particles, wherein when the raw material in the feeding tank 25 falls, the pneumatic cylinder 272 is started, and the telescopic end of the pneumatic cylinder 272 cooperates with the fixed plate 273 to drive the disrupting needle 274 between the limit plate 275 and the limit spring It moves back and forth in the horizontal direction under the limit of the spring 276, so as to stir and mix the raw materials and prevent the raw materials from entering the feeding pipe 23 and being blocked. When the masterbatch is squeezed out from the discharge port 241, the cutter 36 is started to cut the masterbatch, and the baffle 37 is used to make the cut masterbatch fall into the cooling pool 31 for rapid cooling and shaping. The temperature of the cooling water in the cooling pool 31 will rise during the process of cooling the masterbatch. The semiconductor refrigerator 32 is started in cooperation with the heat conduction plate 33 to assist in cooling the cooling water in the cooling pool 31, thereby ensuring that the temperature of the cooling water remains at a low temperature.

[0041] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A masterbatch pelletizing and molding device, comprising a processing table (1); A granulation unit (2) arranged on the upper surface of the processing table (1); and a cutting and shaping unit (3) arranged on the side of the processing table (1) for shaping and cutting, characterized in that: The granulation unit (2) comprises a granulation component and an anti-blocking component (27) arranged on the outer surface of the granulation component, and the cutting and shaping unit (3) comprises a cooling component arranged on the side of the processing table (1) and a cutting component arranged on the outer surface of the cooling component.

2. A masterbatch pelletizing and forming device according to claim 1, characterized in that: The granulation assembly comprises a driver (21), a driving end of the driver (21) being fixedly connected to a transmission device (22) connected to the upper surface of the processing table (1), an output end of the transmission device (22) being rotatably connected to a feeding pipe (23) detachably connected to the upper surface of the processing table (1), a heating pipe (24) being detachably connected to one side of the feeding pipe (23), and a discharge port (241) being provided on the outer surface of the heating pipe (24).

3. A masterbatch pelletizing and forming device according to claim 2, characterized in that: The anti-blocking component (27) is fixedly connected to a feeding tank (25) inside, the inner wall of the feeding tank (25) is detachably connected to a mounting ring (28), the outer surface of the mounting ring (28) is detachably connected to a driving motor (26), the driving end of the driving motor (26) is fixedly connected to a driving rod (29) rotatably connected to the inner wall of the mounting ring (28), and the outer surface of the driving rod (29) is fixedly connected to a stirring blade (291).

4. A masterbatch pelletizing and forming device according to claim 1, characterized in that: The anti-blocking component (27) comprises a shell (271), the shell (271) being arranged on the outer surface of the bottom of the feeding tank (25), one side of the shell (271) being detachably connected to a pneumatic cylinder (272), the telescopic end of the pneumatic cylinder (272) being detachably connected to a fixing plate (273), the outer surface of the fixing plate (273) being fixedly connected to a disrupting needle (274), the inner wall of the shell (271) being fixedly connected to a limit spring (276), and the other side of the limit spring (276) being fixedly connected to a limit plate (275) slidably connected to the inner wall of the shell (271).

5. The masterbatch pelletizing and forming device according to claim 1, characterized in that: The cooling assembly comprises a cooling pool (31), one side of the cooling pool (31) is fixedly connected to one side of the processing table (1), the outer surface of the cooling pool (31) is detachably connected to a semiconductor refrigerator (32), and the output end of the semiconductor refrigerator (32) is detachably connected to a heat conducting plate (33) detachably connected to the inner wall of the cooling pool (31).

6. A masterbatch pelletizing and forming device according to claim 5, characterized in that: The cutting assembly comprises a mounting plate (34), the outer surface of the mounting plate (34) being detachably connected to the upper surface of the cooling pool (31), and the outer surface of the mounting plate (34) being fixedly connected to a load-bearing plate (35).

7. A masterbatch pelletizing and forming device according to claim 6, characterized in that: A cutter (36) is detachably connected to the outer surface of the load-bearing plate (35), a cutting knife is provided at the driving end of the cutter (36), and a baffle (37) is detachably connected to the outer surface of the mounting plate (34).

Citation Information

Patent Citations

  • Granulation device suitable for color master batch production

    CN215094892U