Automatic forming equipment for daylighting endurance tiles

By designing the automatic forming equipment for daylighting endurance tile, the problems of low efficiency and inconsistent quality of traditional production methods are solved, and an efficient and automated production process is achieved, and product quality and production efficiency are improved.

CN222755903UActive Publication Date: 2025-04-15JIANGSU KANGPANGYING TECH MATERIAL CO LTD
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Patent Information

Application Number
CN202421567493.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-04-15
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

The traditional daylighting endurance tile production methods are inefficient, the product quality is difficult to maintain consistent, and it is impossible to achieve automated mass production, unable to meet market demand, and pose a great burden on construction workers.

Method used

Design a lighting endurance tile automatic forming equipment, through integrated molding, crushing, stirring and mixing of raw materials, and then introduced into the mold box for melting and cooling forming, and precisely controlling the molding process to ensure product dimensional accuracy and appearance quality.

Benefits of technology

It significantly improves the production speed of daylight endurance tiles, shortens the production cycle, improves product quality and automation, reduces manpower investment and labor intensity, and reduces manufacturing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a daylighting endurance tile automatic forming equipment, including work frame, work box and forming subassembly, work frame top fixed installation work box, work frame interior movable installation forming subassembly, through the setting of forming subassembly carries out the forming use to the tile, the forming subassembly is equipped with the work frame top fixed installation work box, and the forming subassembly is equipped with the work frame top fixed installation work box top fixed installation work box top fixed installation work box top fixed installation work box top fixed installation work box top fixed installation work box top fixed installation work box. The forming assembly comprises a moving box, a mold box, a heater, a heating plate, a pressing seat and a cooler, the moving box is movably mounted in the working frame, and the mold box is fixedly mounted in the moving box; according to the utility model, through integrated internal molding, raw materials are crushed and then stirred and mixed, so that the raw materials are fully mixed, the production speed of the daylighting endurance tile is remarkably improved, the production period is shortened, and the production efficiency is improved by introducing the materials into the mold box for melting and processing. The device can accurately control the forming process, so that the dimensional accuracy and the appearance quality of the product are ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of molding equipment, in particular to an automatic molding equipment for lighting endurance tiles. Background Art

[0002] In the building materials manufacturing industry, daylighting endurance tiles are an important building decoration material, and their market demand continues to grow. However, the traditional production methods of daylighting endurance tiles mainly rely on manual operation or semi-automatic equipment. These methods are inefficient and it is difficult to maintain consistency in product quality. With the development of the economy, people's demand for housing has gradually increased, and the demand for daylighting endurance tiles has also continued to increase. At present, the production method of daylighting endurance tiles relies more on manpower, requiring construction workers to manually stir the concrete for making daylighting endurance tiles, and then manually put the prepared concrete into the daylighting endurance tile production mold. This traditional daylighting endurance tile production mode cannot achieve automated mass production, cannot meet the market demand for daylighting endurance tiles, and also imposes a heavy burden on the construction workers themselves;

[0003] The molding equipment in the existing document 202121526953.3 is too simple, and multiple steps are required for processing when automatically molding the daylighting endurance tiles. The prior art requires the raw materials to be processed and then melted, and the molding needs to be completed in multiple equipment areas. The process is complicated and the production efficiency is low. Therefore, the utility model proposes an automatic molding equipment for daylighting endurance tiles to solve the problems existing in the prior art. Utility Model Content

[0004] In view of the above problems, the purpose of the utility model is to propose an automatic forming equipment for lighting endurance tiles. The automatic forming equipment for lighting endurance tiles uses integrated molding, crushes the original materials and then stirs and mixes them to make the raw materials fully mixed, which significantly improves the production speed of lighting endurance tiles and shortens the production cycle. The materials are introduced into the mold box for melting processing, and after melting, they are moved to the bottom of the lower pressure seat for cooling and molding. The device can accurately control the molding process to ensure the dimensional accuracy and appearance quality of the product.

[0005] To achieve the purpose of the utility model, the utility model is implemented through the following technical solutions: an automatic forming device for daylighting endurance tiles, including a work frame, a work box and a forming assembly, the top of the work frame is fixedly installed with a work box, the inside of the work frame is movably installed with a forming assembly, the tiles are formed by the setting of the forming assembly, the forming assembly includes a moving box, a mold box, a heater, a heating plate, a lower press seat and a cooler, the inside of the work frame is movably installed with a moving box, the inside of the moving box is fixedly installed with a mold box, the mold box is arranged directly below the work box, the bottom of the work frame is fixedly installed with a heater, the output end of the heater is connected to the heating plate, the heating plate is arranged directly below the mold box, a lower press seat is movably installed on one side of the top of the work frame, and a cooler is fixedly installed inside the lower press seat.

[0006] A further improvement is that rotating motors are fixedly installed on both sides of the working box, a crushing roller is rotatably installed inside the working box, the output end of the rotating motor is connected to a rotating belt, and one side of the rotating belt is interconnected with the crushing roller.

[0007] A further improvement is that a stirring shaft is rotatably installed at the lower part of the working box, a stirring motor is fixedly installed at one side of the working box, the output of the stirring motor is connected to the stirring shaft at one end, and a plurality of stirring blades are fixedly installed on the surface of the stirring shaft.

[0008] A further improvement is that a main motor is fixedly installed on one side of the work frame, a moving sleeve is fixedly installed on the outer side of the moving box, the output end of the main motor is connected to the moving rod, and the moving sleeve is sleeved on the surface of the moving rod.

[0009] A further improvement is that a support frame is fixedly installed on one side of the top of the working frame, a telescopic cylinder is fixedly installed inside the support frame, and the output end of the telescopic cylinder is connected to the lower pressure seat.

[0010] A further improvement is that a feed port is provided at the top of the working box, and a discharge valve is fixedly installed at the bottom of the working box.

[0011] A further improvement is that mounting plates are fixedly mounted on both sides of the mold box.

[0012] The beneficial effects of the utility model are as follows: the equipment of the utility model uses integrated molding, crushes the original material and then stirs and mixes it to make the raw materials fully mixed, which significantly improves the production speed of lighting endurance tiles and shortens the production cycle. The material is introduced into the mold box for melting processing, and then moved to the bottom of the lower pressure seat for cooling and molding after melting. The device can accurately control the molding process to ensure the dimensional accuracy and appearance quality of the product. The device has a high degree of automation, reduces manpower input, and reduces labor intensity. Through a stable structure and precise control system, the device is more stable during operation and reduces the risk of accidents. Compared with traditional manual operation methods, the electric drive system is more energy-saving and environmentally friendly. The efficient molding device can reduce production time and labor costs, thereby reducing the overall manufacturing cost. By replacing the mold box, it is convenient to process and use tiles of different shapes, further improving the functionality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0014] Figure 1 It is a front cross-sectional view of the utility model;

[0015] Figure 2 It is a schematic diagram of a mold box of the present utility model.

[0016] Among them: 1. working frame; 2. working box; 3. moving box; 4. mold box; 5. heater; 6. heating plate; 7. lower pressure seat; 8. cooler; 9. rotating motor; 10. crushing roller; 11. rotating belt; 12. stirring shaft; 13. stirring motor; 14. stirring blade; 15. main motor; 16. moving sleeve; 17. moving rod; 18. supporting frame; 19. telescopic cylinder; 20. feeding port; 21. discharging valve; 22. mounting plate. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the practical embodiment to clearly and completely describe the technical solution in the practical embodiment. Obviously, the described embodiment is only a part of the embodiment of the practical, not all of the embodiments. Based on the embodiment in the practical, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this practical.

[0018] In the description of this utility model, it should be noted that, unless otherwise clearly specified and limited, the terms installation, connection and connection should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0019] according to Figure 1 , Figure 2 As shown, this embodiment provides an automatic forming device for lighting endurance tiles, including a work frame 1, a work box 2 and a forming component. The work box 2 is fixedly installed on the top of the work frame 1, and the forming component is movably installed inside the work frame 1. The tiles are formed by the setting of the forming component. The forming component includes a moving box 3, a mold box 4, a heater 5, a heating plate 6, a lower press seat 7 and a cooler 8. The moving box 3 is movably installed inside the work frame 1, and the mold box 4 is fixedly installed inside the moving box 3. The mold box 4 is set just below the work box 2, and the mold box 4 is installed and used through the moving box 3. The bottom of the work frame 1 is fixedly installed with a heater 5. The output end of the heater 5 is connected to the heating plate 6, and the molding material is collected through the setting of the mold box 4 to facilitate molding. The heating plate 6 is driven by the heater 5 to heat it. The heating plate 6 is set just below the mold box 4. A lower press seat 7 is movably installed on one side of the top of the workbench 1. A cooler 8 is fixedly installed inside the lower press seat 7 to heat the inside of the mold box 4 and melt the material inside the mold box 4. By driving the movable box 3 to move to the bottom of the lower press seat 7, the lower press seat 7 descends to press down the mold box 4, and the internal cooler 8 is driven to cool the mold box 4 below the lower press seat 7, which is convenient for rapid molding of the internal material.

[0020] A rotating motor 9 is fixedly installed on both sides of the working box 2, and the motor model is Y90S-2. A crushing roller 10 is rotatably installed inside the working box 2. The output end of the rotating motor 9 is connected to a rotating belt 11. By introducing the raw materials into the working box 2, the rotating motor 9 is driven to drive the rotating belt 11. One side of the rotating belt 11 is connected to the crushing roller 10. The rotating belt 11 drives the crushing roller 10 to rotate to crush the incoming raw materials.

[0021] After the raw materials are crushed, they are introduced into the lower part of the working box 2. A stirring shaft 12 is rotatably installed at the lower part of the working box 2. A stirring motor 13 is fixedly installed on one side of the working box 2. The output single end of the stirring motor 13 is connected to the stirring shaft 12. A plurality of stirring blades 14 are fixedly installed on the surface of the stirring shaft 12. The stirring motor 13 is driven to drive the stirring shaft 12, and the stirring shaft 12 drives the stirring blades 14 to mix and stir the raw materials.

[0022] A main motor 15 is fixedly installed on one side of the workbench 1, and a moving sleeve 16 is fixedly installed on the outer side of the moving box 3. The output end of the main motor 15 is connected to the moving rod 17. The moving rod 17 is rotated by driving the main motor 15. The moving sleeve 16 is sleeved on the surface of the moving rod 17. The moving rod 17 drives the moving sleeve 16 to move, so as to move the moving box 3 back and forth.

[0023] A support frame 18 is fixedly installed on one side of the top of the working frame 1, and a telescopic cylinder 19 is fixedly installed inside the support frame 18. The output end of the telescopic cylinder 19 is connected to the lower press seat 7. When the movable box 3 is moved below the lower press seat 7, the telescopic cylinder 19 is driven to drive the lower press seat 7 to descend and form the raw material.

[0024] A feed port 20 is provided at the top of the working box 2, and the raw materials are introduced into the working box 2 through the feed port 20. A discharge valve 21 is fixedly installed below the working box 2. After the raw materials are stirred in the working box 2, the discharge valve 21 is driven to discharge the raw materials.

[0025] Mounting plates 22 are fixedly mounted on both sides of the mold box 4 . The arrangement of the mounting plates 22 facilitates the detachable installation of the mold box 4 and the flexible replacement of the mold box 4 .

[0026] When the automatic forming equipment for daylighting endurance tiles is used, the tiles are formed by setting the forming components, the mold box 4 is installed and used by the moving box 3, the forming materials are collected by setting the mold box 4 for easy forming, the heating plate 6 is driven by the heater 5 to heat the inside of the mold box 4 to heat the material inside the mold box 4 for melting, the moving box 3 is driven to move to the bottom of the lower press seat 7, the lower press seat 7 descends to press the mold box 4 downward, the internal cooler 8 is driven to cool the mold box 4 under the lower press seat 7, so as to facilitate the rapid forming of the internal material, the raw materials are introduced into the working box 2, the rotating motor 9 is driven to drive the rotating belt 11, and the rotating belt 11 drives the crushing roller 10 to rotate The incoming raw materials are crushed and introduced into the lower part of the working box 2 after the raw materials are crushed. The stirring motor 13 is driven to drive the stirring shaft 12, and the stirring shaft 12 drives the stirring blades 14 to mix and stir the raw materials. The main motor 15 is driven to drive the moving rod 17 to rotate, and the moving rod 17 drives the moving sleeve 16 to move, and the moving box 3 is moved back and forth. When the moving box 3 is moved to the bottom of the lower pressure seat 7, the telescopic cylinder 19 is driven to drive the lower pressure seat 7 to descend to shape the raw materials. The raw materials are introduced into the working box 2 through the feed port 20. After the raw materials are stirred in the working box 2, the discharge valve 21 is driven to discharge the raw materials. The setting of the mounting plate 22 facilitates the detachable installation of the mold box 4, which facilitates the flexible replacement of the mold box 4.

[0027] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An automatic forming device for lighting endurance tiles, comprising a working frame (1), a working box (2) and a forming assembly, characterized in that: A working box (2) is fixedly installed on the top of the working frame (1), and a molding assembly is movably installed inside the working frame (1), and the molding assembly includes a moving box (3), a mold box (4), a heater (5), a heating plate (6), a lower press seat (7) and a cooler (8). The moving box (3) is movably installed inside the working frame (1), and the mold box (4) is fixedly installed inside the moving box (3). A heater (5) is fixedly installed on the bottom of the working frame (1), and the output end of the heater (5) is connected to the heating plate (6), and the heating plate (6) is arranged directly below the mold box (4). A lower press seat (7) is movably installed on one side of the top of the working frame (1), and a cooler (8) is fixedly installed inside the lower press seat (7).

2. The automatic forming equipment for lighting endurance tiles according to claim 1 is characterized by: A rotating motor (9) is fixedly mounted on both sides of the working box (2), a crushing roller (10) is rotatably mounted inside the working box (2), an output end of the rotating motor (9) is connected to a rotating belt (11), and one side of the rotating belt (11) is connected to the crushing roller (10).

3. The automatic forming equipment for lighting endurance tiles according to claim 1 is characterized by: A stirring shaft (12) is rotatably mounted at the lower part of the working box (2), a stirring motor (13) is fixedly mounted on one side of the working box (2), an output end of the stirring motor (13) is connected to the stirring shaft (12), and a plurality of stirring blades (14) are fixedly mounted on the surface of the stirring shaft (12).

4. The automatic forming equipment for lighting endurance tiles according to claim 1 is characterized by: A main motor (15) is fixedly mounted on one side of the working frame (1), a moving sleeve (16) is fixedly mounted on the outer side of the moving box (3), an output end of the main motor (15) is connected to a moving rod (17), and the moving sleeve (16) is sleeved on the surface of the moving rod (17).

5. The automatic forming equipment for lighting endurance tiles according to claim 1 is characterized by: A support frame (18) is fixedly installed on one side of the top of the working frame (1), a telescopic cylinder (19) is fixedly installed inside the support frame (18), and the output end of the telescopic cylinder (19) is connected to the lower pressing seat (7).

6. The automatic forming equipment for lighting endurance tiles according to claim 1 is characterized by: A feed inlet (20) is provided at the top of the working box (2), and a discharge valve (21) is fixedly installed at the bottom of the working box (2).

7. The automatic forming equipment for lighting endurance tiles according to claim 1 is characterized by: Mounting plates (22) are fixedly mounted on both sides of the mold box (4).

Citation Information

Patent Citations

  • Full-automatic ridge tile product forming equipment

    CN215434981U