Pearl wool compounding device
By designing a pearl cotton composite device including a material box and agitating components, the agitating bubble problem caused by air in the material box is solved, and more efficient agitating effect and more stable product quality are achieved.
Patent Information
- Application Number
- CN202421464705.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-25
AI Technical Summary
During the pearl cotton compounding process, since a large amount of air is stored in the material box, bubbles are easily generated during the stirring process, which affects the stirring effect and may lead to product quality problems.
A pearl cotton composite device is designed, including a material box and a stirring assembly. The agitation assembly consists of a motor, a rotating shaft, a first stirring blade, a rotating rod and a second stirring blade. The air in the material box is evacuated by a vacuum pump, and the mixing of the stirring blades is used to conduct all-round stirring.
It significantly reduces the generation of bubbles during the stirring process, improves the stirring effect, and avoids product quality problems caused by bubbles, such as changes in physical properties and degradation of chemical stability.
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Figure CN222755909U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of pearl cotton composite, and in particular to a pearl cotton composite device. Background Art
[0002] As a lightweight, soft and elastic material, EPE is widely used in packaging, sound insulation, heat insulation and other fields. Currently, the composite processing of EPE mostly relies on traditional hot pressing composite technology, which is to composite EPE with another layer or multiple layers of materials under a certain temperature and pressure through a hot press.
[0003] The patent document with application number 202121918336.8 discloses an EPE pearl cotton composite device, including a fixed box, a fixed rod fixedly connected to the left side of the back of the inner cavity of the fixed box, a reeling roller sleeved on the surface of the fixed rod, and a guide roller fixedly connected to the inner cavity of the fixed box. The utility model cooperates with a hydraulic telescopic cylinder, a mounting plate, a telescopic rod, a pressure block, a drive motor, a stirring rod, a discharge pipe, a paint pump, a hose, a spray gun and a paint roller. The output shaft of the drive motor drives the stirring rod to rotate, stirs the glue to prevent the glue from solidifying, and the paint pump sprays the glue from the spray gun through the discharge pipe and the hose, spraying it on the surface of the paint roller. The paint roller evenly applies the glue on the surface of the pearl cotton, with high work efficiency. The hydraulic telescopic cylinder drives the pressure block to move through the mounting plate and the telescopic rod to press the pearl cotton, thereby improving the composite effect and solving the problem of poor composite effect of the existing device.
[0004] In the above technical solution, during the material stirring process, fluid power is generated by rotation to mix the substances in the liquid or slurry with each other. Since a large amount of air is stored in the material box, bubbles are easily generated during the stirring process, which not only affects the stirring effect, but may also have an adverse effect on product quality, such as changing the physical properties and chemical stability of the product. Therefore, we propose an EPE composite device to solve this problem.
[0005] The above information disclosed in this background technology is only used to increase the understanding of the background technology of this application. Therefore, it may contain information that does not constitute the prior art known to ordinary technicians in this field. Utility Model Content
[0006] In order to solve the problem that during the material stirring process, fluid power is generated by rotation to mix the substances in the liquid or slurry with each other, bubbles are easily generated during the stirring process due to the large amount of air stored in the material box, which not only affects the stirring effect but may also have adverse effects on product quality, such as changing the physical properties and chemical stability of the product. The present application provides a pearl cotton composite device.
[0007] The present application provides a pearl cotton composite device adopting the following technical solution:
[0008] A pearl cotton composite device includes a material box, on which a stirring assembly is provided; the stirring assembly includes a motor, which is fixedly connected to the top of the material box, and the output end of the motor is connected to a rotating shaft through a coupling, the outer side of the rotating shaft is fixedly connected to a plurality of first stirring blades, the outer side of the rotating shaft is fixedly connected to a plurality of rotating rods, the bottoms of the first stirring blades are fixedly connected to second stirring blades, and the plurality of second stirring blades are fixedly connected to the outer side of the rotating shaft.
[0009] Preferably, a mounting bracket is fixedly connected to the outer side of the material box, a first discharge pipe is provided at the bottom of the material box, a second discharge pipe is provided at one end of the first discharge pipe, and the first discharge pipe and the second discharge pipe are connected through a second valve.
[0010] Preferably, the material box is communicated with the interior of the first discharge pipe, a first valve is provided on the top of the material box, and a lower hopper is installed on the top of the first valve.
[0011] Preferably, a vacuum pump is installed at the bottom of the material box, and the vacuum pump is connected to the interior of the material box through an exhaust pipe.
[0012] Preferably, the surfaces of the rotating rod, the first stirring blade and the second stirring blade are all covered with an anti-bubble coating.
[0013] In summary, this application has the following beneficial technical effects:
[0014] 1. By starting the motor installed on the top of the material box, the motor drives the rotating shaft to rotate through the coupling. When the rotating shaft rotates, the rotating shaft drives the first stirring blade, the rotating rod and the second stirring blade fixedly connected to the outside to rotate, thereby stirring the material inside. By evacuating the air inside the material box, the generation of bubbles during the stirring process can be significantly reduced, and the stirring effect can be improved. Since the generation of bubbles is reduced, product quality problems caused by bubbles can be avoided, such as changes in physical properties and decreased chemical stability.
[0015] 2. Due to the mutual cooperation of the first stirring blade, the rotating rod and the second stirring blade, the material inside the material box can be stirred evenly, avoiding the problem that the material at the top and bottom of the material box cannot be stirred, thereby improving the stirring quality of the material. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the material box and other components of the embodiment of the application;
[0017] Figure 2 This is a schematic diagram of the inner structure of the material box of the embodiment of the application;
[0018] Figure 3It is a schematic structural diagram of the material box from another perspective of the application embodiment.
[0019] Explanation of the accompanying symbols: 1. Material box; 2. Motor; 3. Rotating shaft; 4. First stirring blade; 5. Rotating rod; 6. Second stirring blade; 7. First discharge pipe; 8. Second discharge pipe; 9. Lower hopper; 10. First valve; 11. Vacuum pump; 12. Exhaust pipe; 13. Mounting bracket; 14. Second valve. DETAILED DESCRIPTION
[0020] The following is combined with Figure 1-3 This application is described in further detail.
[0021] The embodiment of the present application discloses a pearl cotton composite device. Figure 1-3 , a pearl cotton composite device comprises a material box 1, and a stirring assembly is provided on the material box 1; the stirring assembly comprises a motor 2, the motor 2 is fixedly connected to the top of the material box 1, and the output end of the motor 2 is connected to the rotating shaft 3 through a coupling transmission, the outer side of the rotating shaft 3 is fixedly connected with a plurality of first stirring blades 4, the outer side of the rotating shaft 3 is fixedly connected with a plurality of rotating rods 5, the bottom of the first stirring blade 4 is fixedly connected with a second stirring blade 6, and the plurality of second stirring blades 6 are fixedly connected to the outer side of the rotating shaft 3; through the mutual cooperation of the first stirring blade 4, the rotating rod 5 and the second stirring blade 6, the material inside the material box 1 can be stirred in all directions, avoiding the problem that the material at the top and bottom of the material box 1 cannot be stirred, thereby improving the stirring quality of the material.
[0022] Reference Figure 1-3 A mounting bracket 13 is fixedly connected to the outside of the material box 1, a first discharge pipe 7 is provided at the bottom of the material box 1, a third valve is provided at the connection between the first discharge pipe 7 and the material box 1, a second discharge pipe 8 is provided at one end of the first discharge pipe 7, and the first discharge pipe 7 and the second discharge pipe 8 are connected through a second valve 14.
[0023] Reference Figure 1-3 The material box 1 is connected to the interior of the first discharge pipe 7, a first valve 10 is provided on the top of the material box 1, and a lower hopper 9 is installed on the top of the first valve 10.
[0024] Reference Figure 1-3A vacuum pump 11 is installed at the bottom of the material box 1, and the vacuum pump 11 is connected to the inside of the material box 1 through an exhaust pipe 12; by opening the first valve 10 and the second valve 14, the material is poured into the material from the lower hopper 9. After the material is introduced, the staff can close the first valve 10 and start the vacuum pump 11. The vacuum pump 11 evacuates the air stored in the material box 1 through the exhaust pipe 12. After the evacuation work is completed, the staff starts the motor 2 installed on the top of the material box 1. The motor 2 drives the rotating shaft 3 to rotate through the coupling. When the rotating shaft 3 rotates, the rotating shaft 3 drives the first stirring blade 4, the rotating rod 5 and the second stirring blade 6 fixedly connected to the outside to rotate, thereby stirring the material inside. By evacuating the air inside the material box 1, the generation of bubbles during the stirring process can be significantly reduced.
[0025] Reference Figure 1-3 The surfaces of the rotating rod 5, the first stirring blade 4 and the second stirring blade 6 are all covered with an anti-bubble coating; the surfaces of the rotating rod 5, the first stirring blade 4 and the second stirring blade 6 are all covered with an anti-bubble coating to reduce the adhesion of the liquid to the stirring blade during the stirring process, thereby reducing the possibility of bubble generation; the existing technical solution adopted by the coating will not be described in detail here.
[0026] The implementation principle of the pearl cotton composite device of the embodiment of the present application is as follows: when the staff is using the device, the staff first opens the first valve 10 and the second valve 14, and pours the material into the material from the lower hopper 9. After the material is introduced, the staff can close the first valve 10 and start the vacuum pump 11. The vacuum pump 11 evacuates the air stored in the material box 1 through the exhaust pipe 12. After the evacuation work is completed, the staff starts the motor 2 installed on the top of the material box 1. The motor 2 drives the rotating shaft 3 to rotate through the coupling. When the rotating shaft 3 rotates, the rotating shaft 3 drives the first stirring blade 4, the rotating rod 5 and the second stirring blade 6 fixedly connected to the outside to rotate, thereby stirring the material inside. By evacuating the air inside the material box 1, the generation of bubbles during the stirring process can be significantly reduced, and the stirring effect can be improved. Since the generation of bubbles is reduced, product quality problems caused by bubbles, such as changes in physical properties and decreased chemical stability, can be avoided;
[0027] Due to the mutual cooperation of the first stirring blade 4, the rotating rod 5 and the second stirring blade 6, the material inside the material box 1 can be stirred evenly, avoiding the problem that the material at the top and bottom of the material box 1 cannot be stirred, thereby improving the stirring quality of the material.
[0028] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.
[0029] Secondly: The drawings of the embodiments disclosed in this utility model only involve structures related to the embodiments disclosed in this utility model. Other structures can refer to common designs. In the absence of conflicts, the same embodiment and different embodiments of the utility model can be combined with each other.
[0030] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
[0031] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A pearl cotton composite device, comprising a material box (1), characterized in that: The material box (1) is provided with a stirring component; The stirring assembly comprises a motor (2), the motor (2) is fixedly connected to the top of the material box (1), the output end of the motor (2) is connected to a rotating shaft (3) through a coupling transmission, a plurality of first stirring blades (4) are fixedly connected to the outer side of the rotating shaft (3), a plurality of rotating rods (5) are fixedly connected to the outer side of the rotating shaft (3), the bottom of each of the first stirring blades (4) is fixedly connected to a second stirring blade (6), and each of the plurality of second stirring blades (6) is fixedly connected to the outer side of the rotating shaft (3).
2. A pearl cotton composite device according to claim 1, characterized in that: A mounting bracket (13) is fixedly connected to the outer side of the material box (1), a first discharge pipe (7) is arranged at the bottom of the material box (1), a second discharge pipe (8) is arranged at one end of the first discharge pipe (7), and the first discharge pipe (7) and the second discharge pipe (8) are connected via a second valve (14).
3. A pearl cotton composite device according to claim 1, characterized in that: The material box (1) is connected to the interior of the first discharge pipe (7), a first valve (10) is provided on the top of the material box (1), and a lower hopper (9) is installed on the top of the first valve (10).
4. A pearl cotton composite device according to claim 1, characterized in that: A vacuum pump (11) is installed at the bottom of the material box (1), and the vacuum pump (11) is connected to the interior of the material box (1) through an exhaust pipe (12).
5. The pearl cotton composite device according to claim 1, characterized in that: The surfaces of the rotating rod (5), the first stirring blade (4) and the second stirring blade (6) are all covered with a layer of anti-bubble coating.
Citation Information
Patent Citations
EPE pearl wool compounding device
CN215970574U