Scraper material gate residue cleaning structure
By designing automatic cleaning of scraper in the scraper machine material gate, the problem of shutting down the machine when cleaning the material gate is solved, automatic cleaning is realized, labor burden and downtime are reduced, and material conveying efficiency is improved.
Patent Information
- Application Number
- CN202421622438.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The existing scraper machine material gate needs to be shut down first when cleaning, which leads to a large labor burden on staff and a long downtime of scraper machine, affecting material conveying efficiency.
A scraper machine material gate residue cleaning structure is designed, including inner wall cleaning scraper and gate cleaning scraper. The electric push rod and transmission connector are used to automatically clean the materials on the inner wall of the gate and gate when the material gate is closed.
It effectively reduces the residue of the material gate, reduces the need for manual cleaning, reduces the downtime of the scraper, improves the material conveying efficiency, and ensures the sealing of the gate.
Smart Images

Figure CN222757364U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of scraper machines, and more specifically, particularly relates to a scraper machine material gate residue cleaning structure. Background Art
[0002] A material gate is usually installed at the head or tail of a scraper conveyor to control the flow of materials to avoid excessive or insufficient material transportation. It can also prevent backflow or overflow of materials when the scraper conveyor starts or stops. Most of the existing material gates use cylinder action to drive the gate plate to swing to achieve control of the opening and closing of the gate. After the material gate has been used for a period of time, a lot of materials will adhere to the gate plate or the inner wall of the gate. These materials are prone to mold if not cleaned for a long time, and are easy to fall into fresh materials when the scraper conveyor is running, affecting the use effect of the scraper conveyor. Therefore, the material gate needs to be cleaned and maintained regularly after a period of use.
[0003] For example, CN210504317U discloses a scraper gate that is not prone to material accumulation, which relates to the field of gate technology and aims to solve the technical problem that when the gate is opened, the gate plate is lifted upward, causing the material on the gate plate to fall along the gate to between the gate and the gate plate, and the material will become moldy if it is not cleaned for a long time. The key points of its technical solution are that a discharge assembly is arranged in the shell, and the discharge assembly includes a baffle plate, an intermediate nylon plate, a gate plate and a connecting plate, the baffle plate is fixedly connected to the intermediate nylon plate, and the connecting plate is connected to the inner wall of the shell; a gate plate seat is arranged on the lower surface of the gate plate, the intermediate nylon plate is located between the two gate plate seats, and a limiting hole is arranged on a side of the gate plate seat close to the intermediate nylon plate; a first sliding groove is arranged on the lower surface of the intermediate nylon plate along its height direction, a rocker is arranged in the first sliding groove, and the rocker is located in the limiting hole; a driving assembly is arranged on the side wall of the shell, and the driving assembly is connected to the rocker; the effect of not being prone to material accumulation is achieved.
[0004] Based on the above, when cleaning the material gate, it is necessary to shut down the scraper conveyor first, and then use cleaning tools to clean the residual materials on the material gate, which takes a long time. Not only does it cause a heavy labor burden on the staff, but it also causes the scraper conveyor to be down for a long time, affecting the scraper conveyor's feeding efficiency. Utility Model Content
[0005] In order to solve the above-mentioned technical problems, the utility model provides a scraper conveyor material gate residue cleaning structure to solve the problem that when cleaning the material gate, the scraper conveyor needs to be shut down first, and then a cleaning tool needs to be used to clean the residual material on the material gate, which takes a long time and not only causes a heavy labor burden on the staff, but also causes a long downtime of the scraper conveyor, affecting the feeding efficiency of the scraper conveyor.
[0006] The purpose and effect of the scraper machine material gate residue cleaning structure of the utility model are achieved by the following specific technical means:
[0007] A scraper machine material gate residue cleaning structure, comprising a material gate housing, a material gate mounting plate, a material gate sealing plate, a limit mounting frame, an electric push rod, a positioning transmission shaft, a transmission connecting piece, a first cleaning component, a gate opening and closing component, a gate cleaning scraper, a second cleaning component and an inner wall cleaning scraper; the material gate mounting plates are provided with two, and the two material gate mounting plates are respectively welded to the upper and lower sides of the material gate housing; the material gate sealing plates are provided with two, and the two material gate sealing plates are respectively rotatably connected to the front and rear sides of the material gate housing; the limit mounting frames are provided with two, and the two limit mounting frames are respectively welded to the left and right sides of the material gate housing; the electric push rods are provided with two, and the two electric push rods are respectively hinged at The rear side of the two limit mounting brackets; four positioning transmission shafts are arranged, and the four positioning transmission shafts are evenly distributed and rotatably connected to the left and right sides of the material gate housing; two transmission connecting members are arranged, and the two transmission connecting members are respectively fixedly connected to the outer sides of the two front positioning transmission shafts; the first cleaning component is arranged on the lower side of the material gate housing; the gate opening and closing component is arranged on the upper side of the material gate housing; the inner wall cleaning scraper is slidably connected to the inner side of the material gate housing up and down; two gate cleaning scrapers are arranged, and the two gate cleaning scrapers are respectively slidably connected to the front and rear sides of the upper material gate mounting plate; the second cleaning component is arranged above the material gate housing.
[0008] Furthermore, the second cleaning assembly includes a limiting guide screw and a reset scroll spring; two limiting guide screws are provided, and the two limiting guide screws are respectively rotatably connected to the left and right sides of the upper material gate mounting plate, and the two limiting guide screws are threadedly connected to the two gate cleaning scrapers; four reset scroll springs are provided, and the two limiting guide screws are elastically connected to the upper material gate mounting plate through the four reset scroll springs.
[0009] Furthermore, the second cleaning assembly also includes a first traction rope and a sealing rubber gasket; four first traction ropes are provided, and the four first traction ropes are respectively fixedly connected to the left and right sides of the two material gate sealing plates, and the four first traction ropes pass through the material gate housing and the upper material gate mounting plate and are fixedly connected to the two limiting guide screw rods; the sealing rubber gasket is bonded to the lower end surface of the front material gate sealing plate.
[0010] Furthermore, the first cleaning component includes a limit mounting plate and a limit winding shaft; two limit mounting plates are provided, and the two limit mounting plates are respectively fixedly connected to the front and rear sides of the material gate housing; two limit winding shafts are provided, and the two limit winding shafts are respectively fixedly connected to the outer sides of the two material gate sealing plates, and the two limit winding shafts are both rotatably connected to the material gate housing.
[0011] Furthermore, the first cleaning component also includes a reset elastic part and a third traction rope; there are multiple reset elastic parts, and the inner wall cleaning scraper is elastically connected to the two limit mounting plates through multiple reset elastic parts; there are four third traction ropes, and the four third traction ropes are respectively fixedly connected to the left and right sides of the two limit winding shafts, and the four third traction ropes are fixedly connected to the inner wall cleaning scraper after passing through the material gate outer shell.
[0012] Furthermore, the gate opening and closing assembly includes an L-shaped mounting plate and a limiting guide slot; four L-shaped mounting plates are provided, and the four L-shaped mounting plates are respectively fixedly connected to the left and right sides of the two material gate sealing plates; four limiting guide slots are provided, and the four limiting guide slots are respectively opened at the lower part of the four L-shaped mounting plates.
[0013] Furthermore, the gate opening and closing assembly also includes a limiting guide and a second traction rope; four limiting guides are provided, and the four limiting guides are respectively fixedly connected to the inner sides of the four positioning transmission shafts, and the four limiting guides are respectively slidably connected to the four limiting guide slide grooves; two second traction ropes are provided, and the front ends of the two second traction ropes are respectively fixedly connected to the outer sides of the two front positioning transmission shafts, and the rear ends of the two second traction ropes are respectively fixedly connected to the outer sides of the two rear positioning transmission shafts after passing through the material gate housing.
[0014] Furthermore, the gate opening and closing assembly also includes a first mounting seat and a second mounting seat; two first mounting seats are provided, and the two first mounting seats are respectively hinged to the upper parts of the two transmission connecting members; two second mounting seats are provided, and the two second mounting seats are respectively hinged to the outer sides of the two first mounting seats, and the two second mounting seats are respectively fixedly connected to the piston rods of the two electric push rods.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] When the material gate is closed, the inner wall cleaning scraper can automatically clean the inner wall of the gate, effectively reducing the residual material on the material gate, avoiding the inconvenience of manual cleaning of the material gate, and avoiding the need to shut down the scraper machine during cleaning, reducing the labor burden of the staff, saving a lot of time, improving the cleaning efficiency of the material gate, avoiding the long downtime of the scraper machine, and improving the feeding efficiency of the scraper machine. The gate is cleaned by the gate cleaning scraper to avoid the material sticking to the gate for a long time and causing mold. The gate and the inner wall of the gate can be cleaned at the same time, effectively ensuring the comprehensiveness of the cleaning, and the sealing of the gate is ensured by the sealing rubber gasket to avoid leakage. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0018] Figure 2 It is a schematic diagram of the position of the inner wall cleaning scraper of the utility model.
[0019] Figure 3 It is a schematic diagram of the connection relationship between the position-limiting winding shaft and the third traction rope of the utility model.
[0020] Figure 4 This utility model Figure 3 Schematic diagram of the local enlarged structure at point A in the middle.
[0021] Figure 5 It is a schematic diagram of the split structure of the positioning transmission shaft and the transmission connecting piece of the utility model.
[0022] Figure 6 It is a schematic diagram of the connection relationship between the limit guide screw rod and the first traction rope of the utility model.
[0023] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0024] 1. Material gate housing; 101. Limit mounting plate; 2. Material gate mounting plate; 201. Limit guide screw rod; 202. Reset scroll spring; 203. First traction rope; 3. Material gate sealing plate; 301. Limit winding shaft; 302. Sealing rubber gasket; 303. L-shaped mounting plate; 304. Limit guide slide groove; 4. Limit mounting frame; 5. Electric push rod; 6. Positioning transmission shaft; 601. Limit guide member; 602. Second traction rope; 7. Transmission connecting member; 701. First mounting seat; 702. Second mounting seat; 8. Gate cleaning scraper; 9. Inner wall cleaning scraper; 901. Reset elastic member; 902. Third traction rope. DETAILED DESCRIPTION
[0025] The implementation of the utility model is further described in detail below in conjunction with the drawings and examples. Embodiment 1:
[0026] As attached Figure 1 To Attachment Figure 6 As shown:
[0027] The utility model provides a scraper machine material gate residue cleaning structure, including a material gate housing 1, a material gate mounting plate 2, a material gate sealing plate 3, a limit mounting frame 4, an electric push rod 5, a positioning transmission shaft 6, a transmission connecting piece 7, a first cleaning component, a gate opening and closing component and an inner wall cleaning scraper 9; the material gate mounting plate 2 is provided with two, and the two material gate mounting plates 2 are respectively welded to the upper and lower sides of the material gate housing 1; the material gate sealing plate 3 is provided with two, and the two material gate sealing plates 3 are respectively rotatably connected to the front and rear sides of the material gate housing 1; the limit mounting frame 4 is provided with two, and the two limit mounting frames 4 are respectively welded It is connected to the left and right sides of the material gate housing 1; two electric push rods 5 are provided, and the two electric push rods 5 are respectively hinged on the rear sides of the two limit mounting frames 4; four positioning transmission shafts 6 are provided, and the four positioning transmission shafts 6 are evenly distributed and rotatably connected to the left and right sides of the material gate housing 1; two transmission connecting members 7 are provided, and the two transmission connecting members 7 are respectively fixedly connected to the outer sides of the two front positioning transmission shafts 6; the first cleaning assembly is arranged on the lower side of the material gate housing 1; the gate opening and closing assembly is arranged on the upper side of the material gate housing 1; the inner wall cleaning scraper 9 is connected to the inner side of the material gate housing 1 by sliding up and down.
[0028] Among them, the first cleaning component includes a limit mounting plate 101 and a limit winding shaft 301; two limit mounting plates 101 are provided, and the two limit mounting plates 101 are respectively fixedly connected to the front and rear sides of the material gate housing 1; two limit winding shafts 301 are provided, and the two limit winding shafts 301 are respectively fixedly connected to the outer sides of the two material gate sealing plates 3, and the two limit winding shafts 301 are both rotatably connected to the material gate housing 1.
[0029] Among them, the first cleaning component also includes a reset elastic member 901 and a third traction rope 902; a plurality of reset elastic members 901 are provided, and the inner wall cleaning scraper 9 is elastically connected to the two limiting mounting plates 101 through a plurality of reset elastic members 901; four third traction ropes 902 are provided, and the four third traction ropes 902 are respectively fixedly connected to the left and right sides of the two limiting winding shafts 301, and the four third traction ropes 902 are fixedly connected to the inner wall cleaning scraper 9 after passing through the material gate housing 1.
[0030] Among them, the gate opening and closing assembly includes an L-shaped mounting plate 303 and a limiting guide slot 304; four L-shaped mounting plates 303 are provided, and the four L-shaped mounting plates 303 are respectively fixedly connected to the left and right sides of the two material gate sealing plates 3; four limiting guide slots 304 are provided, and the four limiting guide slots 304 are respectively opened at the lower part of the four L-shaped mounting plates 303.
[0031] Among them, the gate opening and closing assembly also includes a limiting guide 601 and a second traction rope 602; there are four limiting guides 601, and the four limiting guides 601 are respectively fixedly connected to the inner sides of the four positioning transmission shafts 6, and the four limiting guides 601 are respectively slidably connected to the four limiting guide slide grooves 304; there are two second traction ropes 602, and the front ends of the two second traction ropes 602 are respectively fixedly connected to the outer sides of the two front positioning transmission shafts 6, and the rear ends of the two second traction ropes 602 pass through the material gate housing 1 and are respectively fixedly connected to the outer sides of the two rear positioning transmission shafts 6.
[0032] Among them, the gate opening and closing assembly also includes a first mounting seat 701 and a second mounting seat 702; there are two first mounting seats 701, and the two first mounting seats 701 are respectively hinged on the upper parts of the two transmission connecting members 7; there are two second mounting seats 702, and the two second mounting seats 702 are respectively hinged on the outer sides of the two first mounting seats 701, and the two second mounting seats 702 are respectively fixedly connected to the piston rods of the two electric push rods 5.
[0033] The specific usage and function of this embodiment are as follows: bolts are used to fix the material gate mounting plate 2 on the scraper to position the material gate housing 1. When the scraper is feeding, the electric push rod 5 pushes the transmission connecting member 7, so that the transmission connecting member 7 drives the positioning transmission shaft 6 and the limiting guide 601 to rotate. The first mounting seat 701 and the second mounting seat 702 can swing accordingly to prevent the piston rod of the electric push rod 5 from being stuck. The limiting mounting frame 4 can limit the electric push rod 5. When the limiting guide 601 rotates, it will slide along the limiting guide slot 304 to drive The L-shaped mounting plate 303 and the material gate sealing plate 3 swing to open the material gate, and the second traction rope 602 can pull the positioning transmission shaft 6 on the other side to rotate. When the material gate sealing plate 3 swings, the limit winding shaft 301 will wind up the third traction rope 902. At this time, the third traction rope 902 will pull the inner wall cleaning scraper 9 to slide upward. When closing the material gate, the electric push rod 5 resets and drives the material gate sealing plate 3 to close. At this time, the reset elastic member 901 will push the inner wall cleaning scraper 9 away from the limit mounting plate 101, and scrape off the material adhering to the inner wall of the gate during the feeding process. Embodiment 2:
[0034] As attached Figure 3 To Attachment Figure 6 As shown:
[0035] On the basis of the first embodiment, it also includes a gate cleaning scraper 8 and a second cleaning component; two gate cleaning scrapers 8 are provided, and the two gate cleaning scrapers 8 are respectively slidably connected to the front and rear sides of the upper material gate mounting plate 2; the second cleaning component is arranged above the material gate housing 1.
[0036] Among them, the second cleaning component includes a limiting guide screw 201 and a reset volute spring 202; there are two limiting guide screws 201, and the two limiting guide screws 201 are respectively rotatably connected to the left and right sides of the upper material gate mounting plate 2, and the two limiting guide screws 201 are threadedly connected to the two gate cleaning scrapers 8; there are four reset volute springs 202, and the two limiting guide screws 201 are elastically connected to the upper material gate mounting plate 2 through four reset volute springs 202.
[0037] Among them, the second cleaning component also includes a first traction rope 203 and a sealing rubber gasket 302; four first traction ropes 203 are arranged, and the four first traction ropes 203 are respectively fixedly connected to the left and right sides of the two material gate sealing plates 3, and the four first traction ropes 203 pass through the material gate housing 1 and the upper material gate mounting plate 2 and are fixedly connected to the two limiting guide screw rods 201; the sealing rubber gasket 302 is bonded to the lower end surface of the front material gate sealing plate 3.
[0038] Specific usage and function of this embodiment: when the material gate sealing plate 3 is opened, the first traction rope 203 will be pulled, and the first traction rope 203 will pull the limiting guide screw 201 to rotate. When the limiting guide screw 201 rotates, the gate cleaning scraper 8 will move outward. When the material gate sealing plate 3 is closed, the reset scroll spring 202 drives the limiting guide screw 201 to reverse and reel in the first traction rope 203, and at the same time moves the gate cleaning scraper 8 inward. At this time, the gate cleaning scraper 8 will scrape the material adhered to the gate to the middle. When the material gate is opened next time, the material can directly enter the material gate, and the sealing rubber gasket 302 can ensure the sealing of the gate.
Claims
1. A scraper machine material gate residue cleaning structure, comprising a material gate housing, a material gate mounting plate, a material gate sealing plate, a limit mounting frame, an electric push rod, a positioning transmission shaft, a transmission connecting piece, a first cleaning component, a gate opening and closing component, a gate cleaning scraper, a second cleaning component and an inner wall cleaning scraper; the upper and lower sides of the material gate housing are respectively welded with a material gate mounting plate; the front and rear sides of the material gate housing are respectively rotatably connected with a material gate sealing plate; the left and right sides of the material gate housing are respectively welded with a limit mounting frame; the rear side of each limit mounting frame is respectively hinged with an electric push rod; the characteristics are: The left and right sides of the material gate housing are evenly distributed with multiple positioning transmission shafts that are rotatably connected; the outer sides of the front positioning transmission shafts are fixedly connected with the transmission connecting parts; the first cleaning component is arranged on the lower side of the material gate housing; the gate opening and closing component is arranged on the upper side of the material gate housing; the inner wall cleaning scraper is slidably connected to the inner side of the material gate housing; the front and rear sides of the upper material gate mounting plate are respectively slidably connected with a gate cleaning scraper; the second cleaning component is arranged on the upper side of the material gate housing.
2. A scraper conveyor gate residue cleaning structure as claimed in claim 1, characterized in that: The first cleaning component includes a limit mounting plate and a limit winding shaft; a limit mounting plate is fixedly connected to the front and rear sides of the material gate housing respectively; a limit winding shaft is fixedly connected to the outer side of each material gate sealing plate, and the limit winding shaft is rotatably connected to the material gate housing.
3. A scraper conveyor gate residue cleaning structure as claimed in claim 2, characterized in that: The first cleaning component also includes a reset elastic part and a third traction rope; the inner wall cleaning scraper is elastically connected to the limit mounting plate through a plurality of the reset elastic parts; each of the limit winding shafts is fixedly connected with a third traction rope on the left and right sides respectively, and the third traction rope is fixedly connected to the inner wall cleaning scraper after passing through the material gate housing.
4. A scraper conveyor gate residue cleaning structure as claimed in claim 3, characterized in that: The gate opening and closing assembly includes an L-shaped mounting plate and a limiting guide slot; the left and right sides of each material gate sealing plate are respectively fixedly connected with an L-shaped mounting plate; and the lower part of each L-shaped mounting plate is provided with a limiting guide slot.
5. A scraper conveyor gate residue cleaning structure as claimed in claim 4, characterized in that: The gate opening and closing assembly also includes a limiting guide and a second traction rope; a limiting guide is fixedly connected to the inner side of each positioning transmission shaft, and the limiting guide is slidably connected to the limiting guide slide groove; the outer sides of the two front positioning transmission shafts are respectively fixedly connected with a second traction rope, and the rear ends of the second traction rope pass through the material gate housing and are respectively fixedly connected to the outer sides of the two rear positioning transmission shafts.
6. A scraper conveyor gate residue cleaning structure as claimed in claim 5, characterized in that: The gate opening and closing assembly also includes a first mounting seat and a second mounting seat; the upper part of each of the transmission connecting members is hinged with a first mounting seat; the outer side of each of the first mounting seats is hinged with a second mounting seat, and the second mounting seat is fixedly connected to the piston rod of the electric push rod.
7. A scraper conveyor gate residue cleaning structure as claimed in claim 6, characterized in that: The second cleaning assembly includes a limiting guide screw and a reset scroll spring; the left and right sides of the upper material gate mounting plate are respectively rotatably connected with a limiting guide screw, and the limiting guide screw is threadedly connected to the gate cleaning scraper; each limiting guide screw is elastically connected to the upper material gate mounting plate through a plurality of reset scroll springs.
8. A scraper conveyor gate residue cleaning structure as claimed in claim 7, characterized in that: The second cleaning assembly also includes a first traction rope and a sealing rubber gasket; each of the left and right sides of the material gate sealing plate is fixedly connected with a first traction rope, and the first traction rope passes through the material gate housing and the material gate mounting plate above and is fixedly connected to the limiting guide screw; the sealing rubber gasket is bonded to the lower end surface of the front material gate sealing plate.
Citation Information
Patent Citations
Scraper machine gate not prone to material accumulation
CN210504317U