Self-circulation finished product warehouse

By setting up a dilute phase pneumatic conveying system in the finished product warehouse, the self-circulation transportation of materials is achieved, and the problems of low material conveying efficiency and inability to timely replenish and recycle in the prior art are solved, production efficiency and resource utilization are improved, and pollution is reduced.

CN222757493UActive Publication Date: 2025-04-15KUNSHAN POLYSTAR ENG PLASTICS CO LTD
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Patent Information

Application Number
CN202421617002.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-04-15
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

In the production process of raw materials such as PA6/PP0, glass fiber reinforced nylon composite materials, polystyrene alcohol, etc., the existing finished product warehouses have low material conveying efficiency and cannot be replenished and recycled in time, resulting in waste of materials. In the process of cutting, tiny material particles are prone to diffuse into the air, causing pollution.

Method used

A self-circulating finished product bin is designed, and the continuous and efficient transportation and recycling of materials are realized by setting up the first and second dilute phase pneumatic conveying systems. The first dilute phase pneumatic conveying system is used to transport the materials generated during the production process to the finished product bin for storage, and the second dilute phase pneumatic conveying system is used to transport the materials in the finished product bin to the production equipment.

Benefits of technology

It improves production efficiency and resource utilization, reduces energy consumption and environmental pollution, and improves the utilization efficiency of material products through the installation of bag dust collectors.

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Abstract

The utility model discloses a self-circulation finished product warehouse, and relates to the technical field of chemical raw material production. Comprising a finished product bin body, a first dilute-phase pneumatic conveying system is connected to the upper left portion of the finished product bin body, and the first dilute-phase pneumatic conveying system comprises a feeding pipe, a separation tank and an external feeder connected with the feeding pipe; a second dilute-phase pneumatic conveying system is connected to the upper right portion of the finished product bin body and comprises a feeding tank, an air supply pipe connected with an air source and a feeding pipe connected with production equipment. The finished product warehouse has a self-circulation function, so that the equipment can realize continuous and efficient conveying and cyclic utilization of materials, the production efficiency and the resource utilization rate are improved, and the energy consumption and the environmental pollution can be reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical raw material production, in particular to a self-circulating finished product warehouse. Background Art

[0002] In the process of producing raw materials such as PA6 / PP0, glass fiber reinforced nylon composites, polyphenylene ether, etc., finished product warehouses are often used to process and store raw materials, and dilute phase pneumatic conveying systems are used to transport materials to meet production needs.

[0003] In the process of raw material production, finished product warehouses are often used to temporarily store materials, such as a temporary material storage warehouse with publication number CN220765371U, which includes a mounting frame, an outer warehouse is provided on the mounting frame, a feeding pipe is provided at the bottom of the outer warehouse, and a star-shaped discharger is installed on the feeding pipe; the outer warehouse is connected to the inner warehouse through a vibration component, there is a gap between the inner warehouse and the outer warehouse, and the top of the inner warehouse is open to form a feeding port, and the bottom of the inner warehouse is provided with a discharge port. The device uses vibration to discharge the materials in the silo, making it easier for the materials to fall off and improving the material discharge effect.

[0004] However, the above scheme still has some shortcomings. For example, in the process of producing materials, continuous supply of materials is often required. When the device transports the materials, the material transportation efficiency is low, and the materials cannot be replenished and recycled in time, which can easily cause material waste. In addition, tiny material particles in the material unloading process can easily diffuse into the air and pollute the air. In view of this, the utility model proposes a self-circulating finished product warehouse. Utility Model Content

[0005] The purpose of the utility model is to provide a self-circulating finished product warehouse to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a self-circulating finished product warehouse, including a finished product warehouse main body, and also including:

[0007] The first dilute phase pneumatic conveying system is connected to the upper left of the finished product warehouse body and is used to convey the materials generated in the production process to the finished product warehouse body for storage. The first dilute phase pneumatic conveying system includes a feed pipe, a separation tank and an external feeder connected to the feed pipe;

[0008] The second dilute phase pneumatic conveying system is connected to the upper right side of the finished product warehouse body and is used to transport the materials stored inside the finished product warehouse body to the production equipment. The second dilute phase pneumatic conveying system includes a feed tank, an air supply pipe connected to the air source and a feed pipe connected to the production equipment.

[0009] Further, the separation tank comprises: a cover body, an upper tank body and a lower tank body;

[0010] The cover body and the upper tank body, and the upper tank body and the lower tank body are detachably connected and fixed by means of locking fasteners.

[0011] Furthermore, the top of the cover body is connected to the feed pipe, and a spiral feed conduit is welded and fixed on the inner top wall of the cover body.

[0012] Furthermore, it also includes: an integrally formed exhaust pipe and a spiral plate; the integrally formed exhaust pipe is arranged on the side wall of the upper tank body and close to the upper right corner; the spiral plate is installed on the inner side of the upper tank body and is located below the exhaust pipe.

[0013] Furthermore, it also includes:

[0014] A collecting hopper is installed on the inner side of the lower tank body and close to the top;

[0015] A herringbone plate, which is welded and fixed to the inner side of the lower tank body and is located below the collecting hopper;

[0016] Cone, the cone is set at the top center of the herringbone plate.

[0017] Further, the first dilute phase pneumatic conveying system also includes:

[0018] A feed branch pipe is arranged on the top of the finished product bin body, and a hose is sleeved on the top of the feed branch pipe to connect with the exhaust pipe;

[0019] An air outlet pipe, which is connected to the left side of the feed branch pipe;

[0020] Bag dust collector, the bag dust collector is installed at the end of the outlet pipe.

[0021] Furthermore, it also includes:

[0022] A suction pipe is installed at the bottom of the feed tank and extends to the interior of the finished product bin;

[0023] Suction head, which is installed at the bottom of the finished product bin body;

[0024] The sleeve is installed at the bottom of the supply tank and is located on the outside of the suction pipe, and the bottom of the sleeve is fixedly connected to the finished product bin body.

[0025] Furthermore, the air supply pipe is arranged at the lower right corner of the supply tank and extends to the interior of the supply tank, and a conical cover is welded and fixed on the top of the air supply pipe.

[0026] Furthermore, the feed pipe is fixedly connected to the top of the feed tank, and a collecting cover is installed at the bottom end of the feed pipe and inside the feed tank.

[0027] Compared with the prior art, the beneficial effects of the utility model are:

[0028] The self-circulating finished product warehouse is equipped with a first dilute phase pneumatic conveying system and a second dilute phase pneumatic conveying system. The first dilute phase pneumatic conveying system is used to convey the powder or granular materials generated in the production process to the finished product warehouse body for storage and subsequent processing, and the second dilute phase pneumatic conveying system is used to convey the materials to the production equipment, so that the finished product warehouse has a self-circulating function, enabling the equipment to achieve continuous and efficient transportation and recycling of materials, thereby improving production efficiency and resource utilization, and reducing energy consumption and environmental pollution.

[0029] At the same time, by setting up a feed branch pipe, the gas discharged from the separation tank can be further filtered and separated, so that the clean gas can be discharged through the bag dust collector, and the tiny material particles mixed in the gas can fall into the main body of the finished product warehouse, thereby improving the utilization efficiency of the material products. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0031] Figure 2 This is a schematic diagram of the separation tank structure of the utility model;

[0032] Figure 3 This is a sectional view of the separation tank structure of the utility model;

[0033] Figure 4 This is a schematic diagram of the structure of the feed tank of the utility model;

[0034] Figure 5 This is a cross-sectional view of the feed tank structure of the utility model.

[0035] In the figure: 1. Finished product warehouse body; 2. Feed pipe; 3. Separation tank; 31. Cover; 311. Feed duct; 32. Upper tank body; 321. Exhaust pipe; 322. Spiral plate; 33. Lower tank body; 331. Collecting bucket; 332. Herringbone plate; 333. Cone; 4. Feed branch pipe; 41. Hose; 42. Exhaust pipe; 43. Bag filter; 5. Feed tank; 51. Suction pipe; 511. Suction head; 52. Sleeve; 6. Supply pipe; 61. Conical hood; 7. Feed pipe; 71. Collecting hood. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0037] The equipment is mainly used for the production of raw materials such as PA6 / PP0, glass fiber reinforced nylon composite materials, and polyphenylene ether. The self-circulation function of the utility model mainly relies on two sets of dilute phase pneumatic conveying systems. When conveying materials through the first dilute phase pneumatic conveying system and the second dilute phase pneumatic conveying system, it is necessary to use a Roots blower or an air compressor to generate compressed air or gas as the power source of the two sets of dilute phase pneumatic conveying systems, and feed the materials into the feed pipe 2 or the feed pipe 7, and then use the flow of gas to transport the materials to the destination, thereby ensuring the self-circulation function of the self-circulating finished product warehouse.

[0038] like Figure 1 - Figure 5 As shown, the utility model provides a technical solution: a self-circulating finished product warehouse, including a finished product warehouse main body 1, a first dilute phase pneumatic conveying system is connected to the upper left of the finished product warehouse main body 1, which is used to convey materials generated in the production process to the finished product warehouse main body 1 for storage, the first dilute phase pneumatic conveying system includes a feed pipe 2, a separation tank 3 and an external feeder connected to the feed pipe 2, and a second dilute phase pneumatic conveying system is connected to the upper right of the finished product warehouse main body 1, which is used to convey materials stored inside the finished product warehouse main body 1 to the production equipment, and the second dilute phase pneumatic conveying system includes a feed tank 5, an air supply pipe 6 connected to the air source and a feed pipe 7 connected to the production equipment.

[0039] By setting up a first dilute phase pneumatic conveying system and a second dilute phase pneumatic conveying system, the first dilute phase pneumatic conveying system is used to convey the powder or granular materials generated in the production process to the finished product warehouse body 1 for storage and subsequent processing, and the second dilute phase pneumatic conveying system is used to convey the materials to the production equipment, so that the finished product warehouse has a self-circulation function, so that the equipment can realize continuous and efficient transportation and recycling of materials, improve production efficiency and resource utilization, and reduce energy consumption and environmental pollution

[0040] The separation tank 3 includes a cover body 31, an upper tank body 32 and a lower tank body 33. The cover body 31 and the upper tank body 32, and the upper tank body 32 and the lower tank body 33 are detachably connected and fixed by locking parts, so as to facilitate cleaning and maintenance of the interior of the separation tank 3.

[0041] The top of the cover body 31 is connected to the feed pipe 2, and a spiral feed conduit 311 is welded and fixed on the inner top wall of the cover body 31. An integrally formed exhaust pipe 321 is provided on the side wall of the upper tank body 32 and near the upper right corner. A spiral plate 322 is installed on the inner side of the upper tank body 32 and below the exhaust pipe 321.

[0042] The feed conduit 311 allows the airflow containing the material to enter the separation tank 3 tangentially. With the cooperation of the feed conduit 311 and the spiral plate 322, the airflow can move downward along the spiral plate 322 and generate centrifugal force. Under the action of the centrifugal force, the heavier solid particles are thrown to the wall of the device and move downward along the wall, and finally fall into the collection bucket 331 at the bottom. At the same time, the lighter gas will be discharged to the outside through the exhaust pipe 321.

[0043] A collecting bucket 331 is installed on the inner side of the lower tank body 33 and near the top. A herringbone plate 332 is welded and fixed to the inner side of the lower tank body 33 and below the collecting bucket 331. A cone 333 is provided at the top center of the herringbone plate 332. The collecting bucket 331 and the cone 333 cooperate with each other to prevent the gas below the collecting bucket 331 from flowing upward and to prevent the separated materials from being carried away by the air. At the same time, the herringbone plate 332 can further restrict and guide the materials, facilitating the materials to enter the interior of the finished product warehouse body 1 while preventing the materials in the finished product warehouse body 1 from escaping upward.

[0044] like Figure 2 As shown, the first dilute phase pneumatic conveying system also includes a feed branch pipe 4 arranged on the top of the finished product warehouse body 1, the top of the feed branch pipe 4 is sleeved with a hose 41 connected to the exhaust pipe 321, the left side of the feed branch pipe 4 is connected to an outlet pipe 42, and a bag dust collector 43 is installed at the end of the outlet pipe 42.

[0045] The separated gas inside the separation tank 3 flows to the inside of the feed branch pipe 4 through the exhaust pipe 321 and the hose 41, and flows to the outlet pipe 42 under the guidance of the outlet pipe 42, and is further separated and filtered by the bag dust collector 43, so that the tiny material particles mixed in the gas fall into the finished product warehouse body, thereby improving the utilization efficiency of the material products.

[0046] like Figure 4 and Figure 5 As shown, the feed tank 5 is fixedly connected to the external steel frame structure through a fixing frame. The feed tank 5 consists of three parts: a cover body, an upper tank body and a lower tank body. The cover body and the upper tank body, and the upper tank body and the lower tank body are detachably connected and fixed by locking parts, which is convenient for cleaning and maintenance of the interior of the feed tank 5.

[0047] A suction pipe 51 extending to the interior of the finished product warehouse body 1 is installed at the bottom of the supply tank 5. The suction pipe 51 is a hose structure, which is convenient for sucking materials in the finished product warehouse body 1. A suction head 511 is installed at the bottom of the finished product warehouse body 1. A sleeve 52 is installed at the bottom of the supply tank 5 and on the outside of the suction pipe 51. The bottom of the sleeve 52 is fixedly connected to the finished product warehouse body 1. The sleeve 52 plays a protective role on the outside of the suction pipe 51. At the same time, it can be supported and fixed between the finished product warehouse body 1 and the supply tank 5.

[0048] The air supply pipe 6 is arranged at the lower right corner of the supply tank 5 and extends to the interior of the supply tank 5. A conical cover 61 is welded and fixed on the top of the air supply pipe 6. The supply pipe 7 is fixedly connected to the top of the supply tank 5. A collection cover 71 is installed at the bottom end of the supply pipe 7 and located inside the supply tank 5.

[0049] The air supply pipe 6 is connected to a Roots blower or an air compressor, and can continuously deliver high-pressure airflow to the air supply pipe 6. After being guided by the conical cover 61, a continuously upward-flowing airflow can be formed inside the supply tank 5, and a negative pressure suction force is generated at the bottom end of the supply tank 5, so that the suction pipe 51 and the suction head 511 cooperate to suck the material in the finished product warehouse body 1 into the supply tank 5, and under the drive of the airflow and the guidance of the collection cover 71, the material is brought into the supply pipe 7.

[0050] Working principle: the feed pipe 2 and the air supply pipe 6 are both connected to the external air source. When the material generated in the production process enters the feed pipe 2, the material enters the interior of the separation tank 3 under the drive of the airflow. Under the cooperation of the feed conduit 311 and the spiral plate 322, the airflow moves downward along the spiral plate 322 and generates centrifugal force. Under the action of the centrifugal force, the heavier solid particles are thrown to the wall of the device. After that, the collecting bucket 331, the herringbone plate 332 and the cone 333 cooperate with each other to make the solid material fall into the finished product bin body 1 for storage. At the same time, the lighter gas flows into the feed branch pipe 4 through the exhaust pipe 321 and the hose 41. After further filtration by the bag dust collector 43, the lighter material falls into the finished product bin body 1.

[0051] Furthermore, high-pressure air flows into the air supply pipe 6, and is guided by the conical cover 61 to form a continuously upward-flowing airflow inside the supply tank 5, so that the suction pipe 51 and the suction head 511 cooperate to suck the material in the finished product warehouse body 1 into the supply tank 5. Driven by the airflow and guided by the collecting cover 71, the material is brought into the supply pipe 7, so that the finished product warehouse has a self-circulation function, so that the equipment can realize continuous and efficient transportation and recycling of materials, improve production efficiency and resource utilization, and reduce energy consumption and environmental pollution.

[0052] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is limited by the attached embodiments and their equivalents.

Claims

1. A self-circulating finished product warehouse, comprising a finished product warehouse body, characterized in that: Also includes: A first dilute phase pneumatic conveying system, which is connected to the upper left of the finished product warehouse body and is used to convey materials generated during the production process to the finished product warehouse body for storage. The first dilute phase pneumatic conveying system includes a feed pipe, a separation tank, and an external feeder connected to the feed pipe; The second dilute phase pneumatic conveying system is connected to the upper right of the finished product warehouse body, and is used to transport materials stored inside the finished product warehouse body to the production equipment. The second dilute phase pneumatic conveying system includes a feed tank, an air supply pipe connected to the air source, and a feed pipe connected to the production equipment.

2. The self-circulating finished product warehouse according to claim 1 is characterized in that: The separation tank comprises: a cover body, an upper tank body and a lower tank body; The cover body and the upper tank body, and the upper tank body and the lower tank body are detachably connected and fixed by means of locking fasteners.

3. The self-circulating finished product warehouse according to claim 2 is characterized in that: The top of the cover body is connected to the feed pipe, and a spiral feed conduit is welded and fixed on the inner top wall of the cover body.

4. The self-circulating finished product warehouse according to claim 2 is characterized in that: Also includes: An integrally formed exhaust pipe and spiral plate; the integrally formed exhaust pipe is arranged on the side wall of the upper tank body and near the upper right corner; The spiral plate is installed on the inner side of the upper tank body and is located below the exhaust pipe.

5. The self-circulating finished product warehouse according to claim 2 is characterized in that: Also includes: A collecting hopper, the collecting hopper is installed on the inner side of the lower tank body and close to the top end; A herringbone plate, the herringbone plate is welded and fixed to the inner side of the lower tank body and is located below the collecting hopper; A cone is disposed at the top center of the herringbone plate.

6. The self-circulating finished product warehouse according to claim 1, characterized in that: The first dilute phase pneumatic conveying system also includes: A feed branch pipe, which is arranged on the top of the finished product bin body, and a hose is sleeved on the top of the feed branch pipe to connect with the exhaust pipe; An air outlet pipe, the air outlet pipe is connected to the left side of the feed branch pipe; A bag dust collector is installed at the end of the air outlet pipe.

7. The self-circulating finished product warehouse according to claim 1, characterized in that: Also includes: A suction pipe, which is installed at the bottom of the supply tank and extends into the interior of the finished product bin body; A suction head, which is installed at the bottom end of the finished product bin body; The sleeve is installed at the bottom of the supply tank and is located outside the suction pipe, and the bottom of the sleeve is fixedly connected to the finished product bin body.

8. The self-circulating finished product warehouse according to claim 1 is characterized in that: The air supply pipe is arranged at the lower right corner of the supply tank and extends to the interior of the supply tank. A conical cover is welded and fixed on the top of the air supply pipe.

9. The self-circulating finished product warehouse according to claim 1, characterized in that: The feed pipe is fixedly connected to the top of the feed tank, and a collecting cover is installed at the bottom end of the feed pipe and inside the feed tank.

Citation Information

Patent Citations

  • Material temporary storage bin

    CN220765371U