Active pay-off device for wire cutting machine
By designing an active wire laying device in the wire cutting machine, using components such as stepper motor, guide wheel and slider, the wire remains tight before entering the traction mechanism, avoiding twisting and knotting, and improving the quality of the wire cut.
Patent Information
- Application Number
- CN202421499755.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-27
AI Technical Summary
The placement of the wire tray in the existing wire cutting machine may cause the wire to twist and knot when entering the traction mechanism, thereby affecting the quality of the wire cut.
An active wire laying device for a wire cutting machine is designed to drive the winding plate to rotate through a stepper motor, and the wire conveying is synchronously controlled, and the wire track is fixed by using the guide wheel No. 1 and guide wheel No. 2, and the wire is kept tight by the cooperation of the slider and guide wheel No. 2 to avoid twisting and knotting.
It effectively avoids twisting and knotting of wire before entering the traction mechanism, ensures the quality of cut wires, and solves the problem of wires not meeting standards in the existing technology.
Smart Images

Figure CN222757637U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire cutting machines, in particular to an active wire paying-off device for a wire cutting machine. Background Art
[0002] Wire cutting machine is a kind of mechanical equipment specially used for cutting, cutting and splitting various materials, especially wires, plastic pipes, fabrics, etc.
[0003] At present, when the wire cutting machine is working, the wire reel is usually placed freely on the ground, the traction mechanism on the wire cutting machine drives the wire to move, and then the cutting tool cuts the wire.
[0004] However, the placement of the wire reel in the prior art may cause the wire to twist and become tangled when entering the traction mechanism, thereby resulting in the cut wire not meeting the standards. Therefore, the utility model proposes an active wire-releasing device for a wire cutting machine to solve the above problem. Utility Model Content
[0005] The purpose of the utility model is to provide an active wire-releasing device for a wire cutting machine, so as to solve the problem that the placement method of the wire reel in the prior art proposed in the above-mentioned background technology may cause the wire to be twisted and tangled when entering the traction mechanism, thereby resulting in the cut wire not meeting the standards.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: an active wire-releasing device for a wire cutting machine, the active wire-releasing device for a wire cutting machine comprising:
[0007] A mounting base, one side of the mounting base is rotatably connected to a mounting shaft rod, one end of the mounting shaft rod is sleeved and fixed with a winding disk, a side of the winding disk is provided with wires, one side of the mounting base is fixedly connected to a stepper motor, and a belt is provided between the stepper motor shaft and the mounting shaft rod;
[0008] The mounting frame is located on one side of the mounting base and is fixedly connected to the mounting base, one side of the mounting frame is rotatably connected to two symmetrically arranged No. 1 guide wheels, the inner side of the mounting frame is slidably connected to a slider, one side of the slider is rotatably connected to a No. 2 guide wheel, and the side of the No. 2 guide wheel is fixedly connected to two symmetrically arranged constraint rods, and one end of the wire rod is sequentially passed around the first No. 1 guide wheel, the No. 2 guide wheel and the other No. 1 guide wheel closest to the winding drum.
[0009] Preferably, one end of the mounting frame is fixedly connected to a hydraulic cylinder, the telescopic rod of the hydraulic cylinder is plugged into the mounting frame and one end of the telescopic rod of the hydraulic cylinder is fixedly connected to a mounting block, one end of the mounting block is fixedly connected to a pressure sensor, and the pressure sensor and the slider are positioned correspondingly and in contact with each other.
[0010] Preferably, two symmetrically arranged connecting shafts are fixedly connected to one side of the mounting frame, and the No. 1 guide wheel is rotatably connected to the connecting shafts.
[0011] Preferably, two guide rods are fixedly connected to the inner side of the mounting frame, and the sliding block and the two guide rods are slidably connected.
[0012] Preferably, a support shaft is fixedly connected to one side of the slider, the second guide wheel is rotatably connected to the support shaft, a plurality of springs are arranged between the slider and the mounting frame, and the plurality of springs are fixedly connected to the mounting frame.
[0013] Preferably, one side of the mounting base is fixedly connected to a vertical pole, one side of the vertical pole is fixedly connected to a fixing frame, the mounting shaft and the vertical pole are rotatably connected, and the stepping motor and the fixing frame are fixedly connected.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The device drives the installation shaft to rotate through a stepper motor, which in turn drives the winding drum to rotate synchronously. The rotation speed of the winding drum is synchronized with the traction speed of the traction mechanism of the wire cutter. Therefore, when the winding drum rotates, the wire on the winding drum can be actively transported to the traction mechanism. Before the wire enters the traction mechanism, the two guide wheels No. 1 and No. 2 are used to fix its own trajectory. At the same time, with the cooperation of the slider and the deadweight of the guide wheel No. 2, the wire is kept taut before entering the traction mechanism. This ensures that the wire transported by the winding drum will not be twisted and knotted before entering the traction mechanism, thereby solving the problem in the prior art that the placement of the wire drum may cause the wire to twist and knot when entering the traction mechanism, thereby resulting in the cut wire not meeting the standards. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a side schematic diagram of the structure of the active wire-releasing device of the utility model.
[0018] In the figure: 1. Mounting base; 11. Vertical pole; 12. Fixed frame; 2. Mounting shaft; 3. Winding reel; 4. Stepper motor; 41. Belt; 5. Mounting frame; 51. Connecting shaft; 52. Guide rod; 53. Guide wheel No. 1; 6. Slider; 61. Support shaft; 62. Spring; 7. Guide wheel No. 2; 71. Restraint rod; 8. Hydraulic cylinder; 81. Mounting block; 82. Pressure sensor; 9. Wire. DETAILED DESCRIPTION
[0019] In order to make the purpose and technical solution of the present invention clearly and completely described, and the advantages more clearly understood, the embodiments of the present invention are further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] In the description of the present invention, it should be noted that the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "one", "first", "second", "third", "fourth", "fifth", "sixth" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] For the purpose of simplicity and illustration, the principles of the embodiments are mainly described by reference to examples. In the following description, many specific details are proposed to provide a thorough understanding of the embodiments. However, it is obvious that for those of ordinary skill in the art, these embodiments may not be limited to these specific details in practice. In some instances, known methods and structures are not described in detail to avoid making these embodiments unnecessarily difficult to understand. In addition, all embodiments can be used in combination with each other.
[0023] See also Figure 1 to Figure 2 , the utility model provides a technical solution:
[0024] Embodiment 1, an active wire paying-off device for a wire cutting machine, the active wire paying-off device for a wire cutting machine comprises: a mounting base 1.
[0025] Specifically, one side of the mounting base 1 is rotatably connected with a mounting shaft 2, one end of the mounting shaft 2 is sleeved and fixed with a winding drum 3, a wire 9 is arranged on the side of the winding drum 3, and one side of the mounting base 1 is fixedly connected with a stepper motor 4, a belt 41 is arranged between the rotating shaft of the stepper motor 4 and the mounting shaft 2, and the stepper motor 4 drives the mounting shaft 2 to rotate through the belt 41, and then drives the winding drum 3 to rotate, thereby controlling the winding drum 3 to actively convey the wire 9;
[0026] Furthermore, the mounting frame 5 is located on one side of the mounting base 1 and is fixedly connected to the mounting base 1. One side of the mounting frame 5 is rotatably connected to two symmetrically arranged No. 1 guide wheels 53. The inner side of the mounting frame 5 is slidably connected to a slider 6. One side of the slider 6 is rotatably connected to a No. 2 guide wheel 7. The side of the No. 2 guide wheel 7 is fixedly connected to two symmetrically arranged restraining rods 71. One end of the wire 9 passes through the first No. 1 guide wheel 53, the No. 2 guide wheel 7 and the other No. 1 guide wheel 53 closest to the winding drum 3 in turn. The wire 9 output from the winding drum 3 enters the traction machine Before the wire 9 enters the traction mechanism, it will first bypass the first guide wheel 53 closest to the winding disk 3, then bypass the second guide wheel 7, and finally bypass the other guide wheel 53 to enter the traction mechanism. Because the first guide wheel 53 and the second guide wheel 7 are both rotatably installed, the friction generated when the wire 9 slides can be reduced, and the dead weight of the slider 6 and the second guide wheel 7 will also keep the wire 9 in a relatively tight state at all times, so that the wire 9 with a fixed output route will not be tangled, and the restraint rod 71 on the second guide wheel 7 can further separate the wire 9 to ensure the safety of the wire 9.
[0027] For the safety of the wire 9, one end of the mounting frame 5 of the present application is fixedly connected to a hydraulic cylinder 8, the telescopic rod of the hydraulic cylinder 8 is plugged into the mounting frame 5 and one end of the telescopic rod of the hydraulic cylinder 8 is fixedly connected to a mounting block 81, one end of the mounting block 81 is fixedly connected to a pressure sensor 82, the pressure sensor 82 and the slider 6 are positioned correspondingly and in contact with each other, when the wire 9 is driven by the traction mechanism, it will drive the No. 2 guide wheel 7 and the slider 6 to slide upward, when the slider 6 slides, it will apply pressure to the pressure sensor 82, after exceeding the permitted range, the hydraulic cylinder 8 will drive the mounting block 81 and the pressure sensor 82 to slide upward, so that the slider 6 can slide further, so that the wire 9 will not be stretched too tight, thereby ensuring the safety of the wire 9.
[0028] In order to facilitate the installation of the No. 1 guide wheel 53, two symmetrically arranged connecting shafts 51 are fixedly connected to one side of the mounting frame 5 of the present application, and the No. 1 guide wheel 53 and the connecting shafts 51 are rotatably connected, so that the No. 1 guide wheel 53 can be rotatably installed on the mounting frame 5.
[0029] In order to facilitate the sliding installation of the slider 6, two guide rods 52 are fixedly connected to the inner side of the mounting frame 5 of the present application, and the slider 6 and the two guide rods 52 are all slidably connected. The guide rods 52 can further limit the sliding trajectory of the slider 6 while ensuring that the slider 6 is slidably installed on the mounting frame 5.
[0030] In order to facilitate the installation of the No. 2 guide wheel 7 and the safety of the slider 6, a support shaft 61 is fixedly connected to one side of the slider 6 of the present application. The support shaft 61 can facilitate the No. 2 guide wheel 7 to be rotatably installed on the slider 6. The No. 2 guide wheel 7 and the support shaft 61 are rotatably connected. A plurality of springs 62 are arranged between the slider 6 and the mounting frame 5, and the plurality of springs 62 are fixedly connected to the mounting frame 5. The springs 62 can allow the slider 6 to better buffer when falling, thereby avoiding direct collision between the slider 6 and the mounting frame 5.
[0031] In order to facilitate the installation of the shaft rod 2 and the stepper motor 4, a vertical pole 11 is fixedly connected to one side of the installation base 1 of the present application, and a fixing frame 12 is fixedly connected to one side of the vertical pole 11. The installation shaft rod 2 and the vertical pole 11 are rotatably connected, and the stepper motor 4 is fixedly connected to the fixing frame 12. The vertical pole 11 and the fixing frame 12 allow sufficient installation space for the installation shaft rod 2 and the stepper motor 4, allowing the winding reel 3 to be better installed.
[0032] In actual implementation, the wire 9 is first passed around the first guide wheel 53, the second guide wheel 7 and the other guide wheel 53 closest to the winding drum 3 in turn, and then the wire 9 is connected to the traction mechanism on the wire cutting machine, and the wire 9 will pass between the constraint rod 71 and the second guide wheel 7 when passing around the second guide wheel 7. After the wire 9 is installed, the hydraulic cylinder 8 controls the mounting block 81 and the pressure sensor 82 to slide down, thereby controlling the sliding block 6 to slide, so that the wire 9 is initially in a suitable tight state, and then the wire cutting machine and the stepper motor 4 are started. At this time, the traction opportunity pulls the wire 9 and the winding drum 3 will also rotate to output the wire 9 from the winding drum 3 to cooperate with the operation of the traction mechanism. Since the output trajectory of the wire 9 is fixed by the two guide wheels 53 and the second guide wheel 7, and with the cooperation of the self-weight of the slider 6 and the second guide wheel 7, the wire 9 will always be in a relatively tight state, thereby ensuring that the wire 9 will not be knotted or twisted.
[0033] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An active wire-paying device for a wire cutting machine, characterized in that: The active wire-paying device for the wire cutting machine comprises: A mounting base (1), one side of the mounting base (1) is rotatably connected to a mounting shaft (2), one end of the mounting shaft (2) is sleeved and fixed with a winding drum (3), a side of the winding drum (3) is provided with a wire (9), one side of the mounting base (1) is fixedly connected to a stepping motor (4), and a belt (41) is provided between the rotating shaft of the stepping motor (4) and the mounting shaft (2); A mounting frame (5) is provided, the mounting frame (5) being located on one side of the mounting base (1) and fixedly connected to the mounting base (1); one side of the mounting frame (5) is rotatably connected to two symmetrically arranged No. 1 guide wheels (53); the inner side of the mounting frame (5) is slidably connected to a slider (6); one side of the slider (6) is rotatably connected to a No. 2 guide wheel (7); a side of the No. 2 guide wheel (7) is fixedly connected to two symmetrically arranged restraining rods (71); one end of the wire (9) is passed around the first No. 1 guide wheel (53) closest to the winding drum (3), the No. 2 guide wheel (7) and another No. 1 guide wheel (53) in sequence.
2. The active wire pay-off device for a wire cutting machine according to claim 1, characterized in that: One end of the mounting frame (5) is fixedly connected to a hydraulic cylinder (8), a telescopic rod of the hydraulic cylinder (8) is plugged into the mounting frame (5), and one end of the telescopic rod of the hydraulic cylinder (8) is fixedly connected to a mounting block (81), one end of the mounting block (81) is fixedly connected to a pressure sensor (82), and the pressure sensor (82) and the slider (6) are positioned correspondingly and in contact with each other.
3. The active wire pay-off device for a wire cutting machine according to claim 2, characterized in that: Two symmetrically arranged connecting shafts (51) are fixedly connected to one side of the mounting frame (5), and the first guide wheel (53) is rotatably connected to the connecting shafts (51).
4. The active wire pay-off device for a wire cutting machine according to claim 3, characterized in that: Two guide rods (52) are fixedly connected to the inner side of the mounting frame (5), and the sliding block (6) and the two guide rods (52) are both slidably connected.
5. The active wire pay-off device for a wire cutting machine according to claim 4, characterized in that: A support shaft (61) is fixedly connected to one side of the slider (6), the second guide wheel (7) is rotatably connected to the support shaft (61), and a plurality of springs (62) are provided between the slider (6) and the mounting frame (5), and the plurality of springs (62) are all fixedly connected to the mounting frame (5).
6. The active wire pay-off device for a wire cutting machine according to claim 1, characterized in that: One side of the mounting base (1) is fixedly connected to a vertical pole (11), one side of the vertical pole (11) is fixedly connected to a fixing frame (12), the mounting shaft (2) and the vertical pole (11) are rotatably connected, and the stepping motor (4) and the fixing frame (12) are fixedly connected.