Spiral shaping mechanism
By designing a spiral setting mechanism including spiral grooves, cover plates and fastening bolts, the deformation problem caused by uneven stress distribution in traditional core wire setting processing is solved, and stable setting and high-precision processing of core wire during heat treatment is achieved.
Patent Information
- Application Number
- CN202421498892.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-28
AI Technical Summary
During the heat treatment process, the traditional core wire shaping processing method leads to uneven stress distribution due to inconsistent winding density and method, which easily leads to deformation of the core wire and affects product quality.
A spiral shaping mechanism is designed, including a base, a load-bearing plate, a spiral groove, a cover plate and a fastening bolt. The core wire forms a spiral shape in the spiral groove. Through the fixed connection between the cover plate and the fastening bolt, the core wire is ensured to be stable and fixed in the fixed path.
Through this spiral setting mechanism, the core wire is not easily deformed or displaced during the heat treatment process, ensuring the stability and accuracy of processing and improving product quality.
Smart Images

Figure CN222757665U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of core wire processing, in particular to a spiral shaping mechanism. Background Art
[0002] Core wire, as a thin, flexible and strong linear or ribbon material, has been widely used in the field of vascular intervention due to its unique physical properties. This material can be finely manufactured using a variety of different materials according to specific medical needs, thereby ensuring the best performance and effect during vascular intervention surgery.
[0003] The shaping process of traditional core wire mainly relies on manually winding the core wire on the shaping rod to form a spiral shape, and then sending it into the heat treatment furnace for shaping. Although this method meets the production needs to a certain extent, during the heat treatment process, the core wire may produce different stresses at different positions due to different winding tightness and inconsistent winding methods. When these core wires are heated, the uneven stress distribution will cause the core wires in certain areas to be more easily deformed, thus affecting the quality of the product.
[0004] Therefore, a spiral shaping mechanism with high processing accuracy is needed to solve the above problems. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] The utility model provides a spiral shaping mechanism, aiming to solve the problem in the background technology that the existing shaping method of winding a core wire on a shaping rod easily causes deformation of the core wire during heat treatment, thus affecting product quality.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spiral shaping mechanism, comprising a base, a bearing plate arranged on the base, a spiral groove opened on the bearing plate for accommodating a core wire, a cover plate snapped into place on the base at a position corresponding to the spiral groove, and a fastening bolt arranged on the cover plate, wherein the base, the bearing plate and the cover plate are fixedly connected by the fastening bolts; the design of the spiral groove, the cover plate and the fastening bolts can enable the core wire to form a spiral within a fixed path, making the guiding spiral shape more stable and not easy to deform or shift during heat treatment, thereby ensuring the stability and accuracy of processing.
[0009] In order to facilitate the use of the cover, a movable structure for connecting the cover is provided on one side of the base close to the cover; the design of the movable structure makes the cover and the base an integrated structure, which is more compact when stored, reduces the required space, and is easy for daily storage and use.
[0010] Preferably, in order to facilitate the positioning and installation of the carrier plate, a slot is provided at the base corresponding to the position of the carrier plate, and the carrier plate is snapped into the slot; the design of the slot ensures the accurate positioning of the carrier plate on the base, thereby making the fit between the spiral groove and the cover plate more precise, ensuring the stability and accuracy of the core wire in the spiral groove.
[0011] Preferably, in order to improve the flexibility of use of the spiral forming mechanism, connecting bolts are provided at the corners around the supporting plate, and the supporting plate is fixedly connected to the slot by the connecting bolts; the supporting plate and the slot are connected by connecting bolts, so that the supporting plate is a detachable structure, so that the operator can choose a supporting plate with a spiral groove of corresponding size to be installed on the base according to processing requirements, so as to adapt to core wire processing of various specifications and types, thereby improving the adaptability and versatility of the device. At the same time, when the spiral groove is worn or damaged due to long-term use, the operator can easily remove the old supporting plate and replace it with a new one, and through further connection with the connecting bolts, it can be ensured that the connection between the supporting plate and the slot is more firm and stable.
[0012] Preferably, in order to avoid affecting the use of the cover plate, the supporting plate is provided with a threaded hole at the position corresponding to the connecting bolt, and the connecting bolt is located in the threaded hole; the connecting bolt is arranged in the threaded hole, which can prevent the bottom of the cover plate from contacting the top of the connecting bolt and affecting the tightness of the connection between the cover plate and the base and the supporting plate, and at the same time ensure that the connecting bolt can be accurately aligned and fixed on the slot.
[0013] Preferably, in order to facilitate the connection and use of the cover plate, the movable structure includes a rotating shaft that longitudinally passes through the base close to the side of the cover plate and is rotatably connected to the base, and a sleeve block that is fixedly sleeved on the rotating shaft and fixedly connected to the side of the cover plate; the combined design of the rotating shaft and the sleeve block allows the operator to easily rotate the cover plate to close or move it away from the spiral groove. This design greatly simplifies the operating steps and improves the convenience of use.
[0014] Preferably, in order to facilitate the operation of the fastening bolt, a knob is fixedly installed at one end of the fastening bolt away from the base, the bearing plate and the cover plate; the design of the knob allows the operator to tighten or loosen the fastening bolt through a simple rotation action without the need to use other tools, which greatly improves the convenience of operation, reduces the operating steps and saves time.
[0015] (III) Beneficial effects
[0016] The spiral shaping mechanism can make the core wire form a spiral in a fixed path by providing a spiral groove, a cover plate and a fastening bolt, so that the spiral shape is more stable and not easily deformed or displaced during the heat treatment process, thereby ensuring the stability and accuracy of the processing;
[0017] The spiral shaping mechanism is provided with a movable structure so that the cover plate and the base are integrated into a structure, which is more compact when stored, reduces the required space, and is easy for daily storage and use;
[0018] The spiral shaping mechanism makes the supporting plate a detachable structure by setting the card slot and the connecting bolts, so that the operator can select the supporting plate with the spiral groove of the corresponding size to be installed on the base according to the processing requirements, so as to adapt to the processing of core wires of various specifications and types, thereby improving the adaptability and versatility of the equipment. At the same time, when the spiral groove is worn or damaged due to long-term use, the operator can easily remove the old supporting plate and replace it with a new one, and further connection by the connecting bolts can ensure that the connection between the supporting plate and the card slot is more firm and stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A schematic diagram of the structure of a spiral shaping mechanism Figure 1 ;
[0020] Figure 2 A schematic diagram of the structure of a spiral shaping mechanism Figure 2 ;
[0021] Figure 3 An exploded view of the base and the bearing plate in a spiral forming mechanism.
[0022] In the figure:
[0023] 1. base; 11. slot; 12. movable structure; 121. rotating shaft; 122. sleeve block;
[0024] 2. Loading plate; 21. Spiral groove; 22. Threaded hole; 23. Connecting bolt;
[0025] 3. Cover plate;
[0026] 4. Tighten the bolts; 41. Knob. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Example 1
[0029] The utility model provides a spiral shaping mechanism, such as Figure 1-Figure 3 As shown, the spiral shaping mechanism includes a base 1, a bearing plate 2 arranged on the base 1, a spiral groove 21 opened on the bearing plate 2 for accommodating a core wire, a cover plate 3 snapped into a position on the base 1 corresponding to the spiral groove 21, and a fastening bolt 4 arranged on the cover plate 3. The base 1, the bearing plate 2 and the cover plate 3 are fixedly connected by the fastening bolts 4; a movable structure 12 for connecting the cover plate 3 is arranged on one side of the base 1 close to the cover plate 3.
[0030] When in use, the core wire to be processed is placed in the spiral groove 21 along the shape of the spiral groove 21, and then the cover plate 3 is moved to the spiral groove 21 through the connection of the movable structure 12, and covers the surface of the core wire placed in the spiral groove 21. Next, the fastening bolts 4 are passed through the corresponding holes of the base 1 and the supporting plate 2, and the fastening bolts 4 are rotated so that the fastening bolts 4 are screwed downward into the base 1 until they are fully tightened, and the tight connection between the cover plate 3 and the base 1 and the supporting plate 2 is ensured, and then the entire spiral shaping device is placed in a heat treatment furnace for heat treatment and shaping. After completing the core wire shaping process, it is only necessary to loosen the fastening bolts 4, release the connection between the cover plate 3 and the base 1 and the supporting plate 2, and then move the cover plate 3 away from the spiral groove 21 through the connection of the movable structure 12, so that the shaped core wire can be taken out of the spiral groove 21.
[0031] Specifically, the movable structure 12 includes a rotating shaft 121 which longitudinally penetrates the base 1 near the side of the cover plate 3 and is rotatably connected to the base 1, and a sleeve block 122 which is fixedly sleeved on the rotating shaft 121 and is fixedly connected to one side of the cover plate 3;
[0032] When the core wire to be processed is placed in the spiral groove 21 and needs to be covered with the cover plate 3, since the cover plate 3 is connected to the rotating shaft 121 through the sleeve block 122, and the rotating shaft 121 is rotatably connected to the base 1, when the cover plate 3 is needed to cover the core wire to be processed, the cover plate 3 can be quickly moved to the spiral groove 21 to cover the core wire by simply rotating it. When the core wire is processed, the connection between the cover plate 3 and the base 1 and the supporting plate 2 is released, and the cover plate 3 can be easily moved away from the spiral groove 21 to one side of the base 1 by simply rotating it. In daily use, the entire spiral device can be easily stored and used by simply connecting the rotating shaft 121 and the sleeve block 122, without the need to store a single structure to avoid loss.
[0033] Among them, in order to facilitate the operation of the fastening bolt 4, a knob 41 is fixedly installed at one end of the fastening bolt 4 away from the base 1, the bearing plate 2 and the cover plate 3; the design of the knob 41 allows the operator to tighten or loosen the fastening bolt 4 through a simple rotation action without using other tools, which greatly improves the convenience of operation, reduces the operating steps, and saves time.
[0034] Example 2
[0035] Different from the first embodiment, in order to improve the adaptability and versatility of the device, a slot 11 is provided at the position of the base 1 corresponding to the bearing plate 2, the bearing plate 2 is clamped in the slot 11, and connecting bolts 23 are provided at the corners around the bearing plate 2, and the bearing plate 2 is fixedly connected to the slot 11 through the connecting bolts 23;
[0036] First, select a suitable and corresponding carrier plate 2 according to the specifications of the core wire to be processed, then place the carrier plate 2 in the slot 11, and further fix the carrier plate 2 to the slot 11 and the base 1 through the connecting bolts 23. Then, place the matching core wire to be processed along the spiral groove 21 set on the carrier plate 2. If it is necessary to process the next batch of core wires of the same specification, it is only necessary to loosen the connecting bolts 23 to release the connection between the carrier plate 2 and the slot 11, and then replace the carrier plate 2 with the spiral groove 21, and then fix it with the connecting bolts 23. If the carrier plate 2 is worn, it can also be replaced by disassembling the carrier plate 2.
[0037] In addition, in order to avoid affecting the use of the cover plate 3, a threaded hole 22 is provided at the position of the supporting plate 2 corresponding to the connecting bolt 23, and the connecting bolt 23 is located in the threaded hole 22; the connecting bolt 23 is arranged in the threaded hole 22, which can prevent the bottom of the cover plate 3 from contacting the top of the connecting bolt 23 and affecting the tightness of the connection between the cover plate 3 and the base 1 and the supporting plate 2, and at the same time ensure that the connecting bolt 23 can be accurately aligned and fixed on the slot 11.
[0038] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A spiral shaping mechanism, characterized in that: The invention comprises a base (1), a bearing plate (2) arranged on the base (1), a spiral groove (21) provided on the bearing plate (2) for accommodating a core wire, a cover plate (3) buckled on the base (1) at a position corresponding to the spiral groove (21), and a fastening bolt (4) arranged on the cover plate (3), wherein the base (1), the bearing plate (2) and the cover plate (3) are fixedly connected by the fastening bolt (4); A movable structure (12) for connecting the cover plate (3) is provided on one side of the base (1) close to the cover plate (3).
2. A spiral shaping mechanism according to claim 1, characterized in that: The base (1) is provided with a slot (11) at a position corresponding to the carrying plate (2), and the carrying plate (2) is snapped into the slot (11).
3. A spiral shaping mechanism according to claim 2, characterized in that: Connecting bolts (23) are provided at the corners around the bearing plate (2), and the bearing plate (2) is fixedly connected to the clamping slot (11) via the connecting bolts (23).
4. A spiral shaping mechanism according to claim 3, characterized in that: The bearing plate (2) is provided with a threaded hole (22) at a position corresponding to the connecting bolt (23), and the connecting bolt (23) is located in the threaded hole (22).
5. A spiral shaping mechanism according to claim 1, characterized in that: The movable structure (12) comprises a rotating shaft (121) which longitudinally penetrates the base (1) near the side of the cover plate (3) and is rotatably connected to the base (1), and a sleeve block (122) which is fixedly sleeved on the rotating shaft (121) and is fixedly connected to one side of the cover plate (3).
6. A spiral shaping mechanism according to claim 1, characterized in that: A knob (41) is fixedly mounted on one end of the fastening bolt (4) away from the base (1), the bearing plate (2) and the cover plate (3).