Pickling tank for hot galvanizing processing

By designing a pickling tank with hydraulic telescopic rod, rotary locking structure and clamping structure, the problem of acid mist dissipation and loading difficulties in hot-dip galvanized pickling tank is solved, and the acid mist sealing and efficient loading are achieved, and working efficiency is improved.

CN222758333UActive Publication Date: 2025-04-15LIUYANG WANGDA TRANSPORTATION FACILITIES MANUFACTURING CO LTD
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Patent Information

Application Number
CN202421530540.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-04-15
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The acid mist generated by the existing hot-dip galvanized pickling tank during the pickling process is easy to dissipate, affecting the air environment and workers' health, and at the same time, it is difficult to load and reduces work efficiency.

Method used

A pickling tank including a hydraulic telescopic rod, a rotary locking structure and a clamping structure is designed. The outer frame and inner plate are driven by the hydraulic telescopic rod, and the rotary locking structure and clamping structure are fixed and rotated galvanized plates to achieve the sealing and efficient feeding of the pickling liquid.

Benefits of technology

It effectively avoids the dissipation of acid mist, simplifies the loading process of galvanized sheets, and improves the efficiency of pickling work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a pickling tank for hot galvanizing processing, which comprises a tank body, mounting holes are arranged at four corners of the edge of the top of the tank body, hydraulic telescopic rods are arranged in the mounting holes, telescopic ends of the hydraulic telescopic rods extend out of the mounting holes, a cover plate is arranged above the tank body, the hydraulic telescopic rods are connected with the cover plate, and the cover plate comprises an outer frame and an inner plate. The bottom of the outer frame is connected with the telescopic end of the hydraulic telescopic rod, the inner plate is rotationally arranged in the outer frame, the side face of the inner plate is in clearance fit with the inner wall of the outer frame, rotating shafts are arranged on the opposite side faces of the inner plate, and the ends of the rotating shafts are rotationally connected with the inner wall of the outer frame. Rotary locking structures are arranged on the top face of the outer frame and the top face and the bottom face of the inner plate, and two clamping structures are arranged on the top face of the inner plate in a bilateral symmetry mode. According to the pickling device, dissipation of acid mist generated by pickling is avoided, feeding and pickling of galvanized sheets are facilitated, and the working efficiency of pickling is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of galvanizing processing, in particular to a pickling tank for hot-dip galvanizing processing. Background Art

[0002] Hot-dip galvanizing is to make the molten metal react with the iron matrix to produce an alloy layer, so that the matrix and the coating are combined. Hot-dip galvanizing is to first pickle the steel parts to remove the iron oxide on the surface of the steel parts. After pickling, they are cleaned in an ammonium chloride or zinc chloride aqueous solution or a mixed aqueous solution of ammonium chloride and zinc chloride, and then sent to a hot dip tank. Hot-dip galvanizing has the advantages of uniform coating, strong adhesion, and long service life.

[0003] In the prior art, the acid mist generated during hot-dip galvanizing pickling easily escapes into the air, which not only affects the air environment, but also poses a safety hazard to the health of workers. Although some pickling tanks have the function of closing to form a sealed space, due to the structural limitations of the pickling tanks, it is difficult to feed the galvanized sheets that need to be pickled, which seriously reduces work efficiency. Summary of the invention

[0004] In order to solve the problems in the background technology, the utility model proposes a pickling tank for hot-dip galvanizing processing. The utility model not only avoids the escape of acid mist generated by pickling, but also facilitates the loading and pickling of galvanized sheets, thereby improving the work efficiency of pickling.

[0005] To solve the above problems, the utility model adopts the following technical scheme: a pickling tank for hot-dip galvanizing processing, comprising a tank body, mounting holes are provided at the four corners of the top edge of the tank body, hydraulic telescopic rods are arranged in the mounting holes, the telescopic ends of the hydraulic telescopic rods extend out of the mounting holes, a cover plate is arranged above the tank body, the hydraulic telescopic rods are connected to the cover plate, the cover plate comprises an outer frame and an inner plate, the bottom of the outer frame is connected to the telescopic end of the hydraulic telescopic rod, the inner plate is rotatably arranged in the outer frame, the side surface of the inner plate is gap-fitted with the inner wall of the outer frame, rotating shafts are arranged on the opposite sides of the inner plate, the ends of the rotating shafts are rotatably connected to the inner wall of the outer frame, the top surface of the outer frame and the top and bottom surfaces of the inner plate are provided with rotation locking structures, and the top surface of the inner plate is symmetrically provided with two clamping structures.

[0006] Furthermore, the rotary locking structure includes a fixed seat, a locking rod and two connecting seats, the fixed seat is arranged on the top surface of the outer frame, a socket is provided on the fixed seat, one of the two connecting seats is arranged on the top surface of the inner plate, and the other is arranged on the bottom surface of the inner plate, both of the two connecting seats are provided with connecting holes, and the locking rod is passed through the socket of the fixed seat and the connecting hole of one of the connecting seats.

[0007] Furthermore, the clamping structure includes a mounting base plate, a telescopic connecting rod and a clamping head, the mounting base plate is detachably arranged on the top surface of the inner plate, the fixed end of the telescopic connecting rod is arranged on the top surface of the mounting base plate, the movable end of the telescopic connecting rod is connected to the clamping head, and the clamping heads of the two clamping structures are arranged close to each other.

[0008] Furthermore, a plurality of stirring structures are arranged inside the pool body, and the plurality of stirring structures are arranged at the corners of the pool body. The fixed part of the stirring structure is connected to the inner bottom wall of the pool body, and the rotating part of the stirring structure extends upward and is arranged above the interior of the pool body.

[0009] Furthermore, the stirring structure includes a driving motor, a connecting sleeve and a stirring rod. The driving motor is arranged on the inner bottom wall of the pool body and is externally connected to a power supply. The stirring rod is arranged above the driving motor. The connecting sleeve is respectively connected to the rotating shafts of the driving motor and the stirring rod.

[0010] Furthermore, a liquid inlet pipe is arranged above the side of the pool body, and a liquid inlet valve is arranged on the liquid inlet pipe; a liquid discharge pipe is arranged below the side of the pool body, and a liquid discharge valve is arranged on the liquid discharge pipe.

[0011] Furthermore, the side surface of the inner plate close to the rotation locking structure and opposite to the outer frame is set as an arc surface.

[0012] Beneficial effects of the utility model: The utility model drives the outer frame and the inner plate to move in the vertical direction through the hydraulic telescopic rod. When the hydraulic telescopic rod is extended, the inner plate and the outer frame are pushed to the top of the tank body, and the rotary locking structure locks the inner plate on the outer frame. Two symmetrically arranged clamping structures can fix the hot-dip galvanized sheet on the inner plate. The inner plate and the outer frame are released by the rotary locking structure. Since the inner plate and the outer frame are in clearance fit and the inner plate and the outer frame are connected by a rotating shaft, the inner plate is rotated half a circle to rotate the hot-dip galvanized sheet to the bottom of the inner plate, and then the inner plate and the outer frame are fixed by the rotary locking structure, driving the hydraulic telescopic rod to contract, so that the outer frame and the inner plate cover the top surface of the tank body and the hot-dip galvanized sheet extends downward into the pickling liquid of the tank body. Compared with the traditional pickling tank that cannot effectively reduce the acid mist emission and the inconvenience of loading, the utility model not only avoids the acid mist emission generated by pickling, but also facilitates the loading and pickling of galvanized sheets, thereby improving the work efficiency of pickling. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0014] Figure 1 It is a structural schematic diagram of the utility model;

[0015] Figure 2 It is a sectional view of the side view of the utility model.

[0016] 1. Tank body; 2. Hydraulic telescopic rod; 3. Cover plate; 4. Outer frame; 5. Inner plate; 6. Rotary locking structure; 7. Clamping structure; 8. Fixed seat; 9. Locking rod; 10. Connecting seat; 11. Mounting base plate; 12. Telescopic connecting rod; 13. Clamping head; 14. Stirring structure; 15. Driving motor; 16. Connecting sleeve; 17. Stirring rod; 18. Liquid inlet pipe; 19. Liquid inlet valve; 20. Liquid discharge pipe; 21. Liquid discharge valve. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] The utility model drives the outer frame 4 and the inner plate 5 to move in the vertical direction through the hydraulic telescopic rod 2. When the hydraulic telescopic rod 2 is extended, the inner plate 5 and the outer frame 4 are pushed to the top of the tank body 1, and the rotating locking structure 6 locks the inner plate 5 on the outer frame 4. Two symmetrically arranged clamping structures 7 can fix the hot-dip galvanized sheet on the inner plate 5. The inner plate 5 and the outer frame 4 are released by rotating the locking structure 6. Since the inner plate 5 and the outer frame 4 are clearance-matched and the inner plate 5 and the outer frame 4 are connected by a rotating shaft, the inner plate 5 is rotated half a circle to rotate the hot-dip galvanized sheet to the bottom of the inner plate 5, and then the inner plate 5 and the outer frame 4 are fixed by the rotating locking structure 6, driving the hydraulic telescopic rod 2 to contract, so that the outer frame 4 and the inner plate 5 cover the top surface of the tank body 1 and the hot-dip galvanized sheet extends downward into the pickling liquid of the tank body 1. Compared with the traditional pickling tank which cannot effectively reduce the acid mist emission and the problem of inconvenience in loading, the utility model not only avoids the acid mist emission generated by pickling, but also facilitates the loading and pickling of galvanized sheets, thereby improving the work efficiency of pickling.

[0019] Specifically, Figure 1 and Figure 2As shown, a pickling tank for hot-dip galvanizing processing comprises a tank body 1, mounting holes are provided at the four corners of the top edge of the tank body 1, hydraulic telescopic rods 2 are arranged in the mounting holes, the telescopic ends of the hydraulic telescopic rods 2 extend out of the mounting holes, a cover plate 3 is arranged above the tank body 1, the hydraulic telescopic rods 2 are connected to the cover plate 3, the cover plate 3 comprises an outer frame 4 and an inner plate 5, the bottom of the outer frame 4 is connected to the telescopic end of the hydraulic telescopic rod 2, the inner plate 5 is rotatably arranged in the outer frame 4, the side surface of the inner plate 5 is gap-fitted with the inner wall of the outer frame 4, the opposite sides of the inner plate 5 are provided with rotating shafts, the ends of the rotating shafts are rotatably connected to the inner wall of the outer frame 4, the top surface of the outer frame 4 and the top and bottom surfaces of the inner plate 5 are provided with rotation locking structures 6, and the top surface of the inner plate 5 is symmetrically provided with two clamping structures 7.

[0020] Furthermore, the rotary locking structure 6 includes a fixed seat 8, a locking rod 9 and two connecting seats 10. The fixed seat 8 is arranged on the top surface of the outer frame 4, and a socket is opened on the fixed seat 8. One of the two connecting seats 10 is arranged on the top surface of the inner plate 5, and the other is arranged on the bottom surface of the inner plate 5. Both of the two connecting seats 10 are provided with connecting holes, and the locking rod 9 is passed through the socket of the fixed seat 8 and the connecting hole of one of the connecting seats 10.

[0021] Furthermore, the clamping structure 7 includes a mounting base plate 11, a telescopic connecting rod 12 and a clamping head 13. The mounting base plate 11 is detachably arranged on the top surface of the inner plate 5, the fixed end of the telescopic connecting rod 12 is arranged on the top surface of the mounting base plate 11, and the movable end of the telescopic connecting rod 12 is connected to the clamping head 13. The clamping heads 13 of the two clamping structures 7 are arranged close to each other.

[0022] Furthermore, a plurality of stirring structures 14 are arranged inside the pool body 1, and the plurality of stirring structures 14 are arranged at the corners of the pool body 1. The fixed part of the stirring structure 14 is connected to the inner bottom wall of the pool body 1, and the rotating part of the stirring structure 14 extends upward and is arranged above the interior of the pool body 1.

[0023] Furthermore, the stirring structure 14 includes a driving motor 15, a connecting sleeve 16 and a stirring rod 17. The driving motor 15 is arranged on the inner bottom wall of the pool body 1 and is externally connected to a power supply. The stirring rod 17 is arranged above the driving motor 15. The connecting sleeve 16 is respectively connected to the rotating shafts of the driving motor 15 and the stirring rod 17.

[0024] Furthermore, a liquid inlet pipe 18 is provided above the side of the pool body 1 , and a liquid inlet valve 19 is provided on the liquid inlet pipe 18 ; a liquid discharge pipe 20 is provided below the side of the pool body 1 , and a liquid discharge valve 21 is provided on the liquid discharge pipe 20 .

[0025] Furthermore, the side surface of the inner plate 5 that is close to the rotation locking structure 6 and opposite to the outer frame 4 is set to be an arc surface.

[0026] When the utility model is in use, the drain valve 21 is closed and the inlet valve 19 is opened, and the pickling liquid is input into the tank body 1 through the inlet pipe 18, and the fixing seat 8 and one of the connecting seats 10 are connected by the locking rod 9, so that the clamping head 13 is located above the inner plate 5, and the hot-dip galvanized sheet to be pickled is fixed on the clamping head 13, and the fixing of the connecting seat 10 by the locking rod 9 is released, and then the inner plate 5 is rotated half a circle, so that the clamping head 13 is located below the inner plate 5, and the inner plate 5 and the outer frame 4 are covered on the top surface of the tank body 1 by controlling the hydraulic telescopic rod 2 to shrink, and the inner plate 5 and the outer frame 4 are fixed by locking and connecting the other connecting seat 10, so as to realize The tank body 1 is stably closed. At this time, the inner plate 5 and the outer frame 4 cover the extension length of the telescopic connecting rod 12, so that the hot-dip galvanized sheet is completely immersed in the pickling solution. The drive motor 15 is started, and the stirring rod 17 stirs the pickling solution to improve the pickling effect of the hot-dip galvanized sheet. After the pickling is completed, the hydraulic telescopic rod 2 is driven to extend, the inner plate 5 moves upward and drives the hot-dip galvanized sheet to move out of the pickling tank, the locking rod 9 is released from the fixing of the connecting seat 10 and the inner plate 5 is rotated half a circle, and the hot-dip galvanized sheet can be rotated to the top of the inner plate 5, which is convenient for removing it. By opening the drain valve 21, the waste pickling solution can be discharged from the pickling tank through the drain pipe 20. Compared with the traditional pickling tank that cannot effectively reduce the acid mist emission and the inconvenience of loading, the utility model not only avoids the acid mist emission generated by pickling, but also facilitates the loading and pickling of the galvanized sheet, thereby improving the work efficiency of pickling.

[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A pickling tank for hot-dip galvanizing, comprising a tank body (1), wherein mounting holes are provided at the four corners of the top edge of the tank body (1), wherein hydraulic telescopic rods (2) are provided in the mounting holes, wherein the telescopic ends of the hydraulic telescopic rods (2) extend out of the mounting holes, and a cover plate (3) is provided above the tank body (1), wherein the hydraulic telescopic rods (2) are connected to the cover plate (3), wherein: The cover plate (3) comprises an outer frame (4) and an inner plate (5), the bottom of the outer frame (4) is connected to the telescopic end of the hydraulic telescopic rod (2), the inner plate (5) is rotatably arranged in the outer frame (4), the side surface of the inner plate (5) and the inner wall of the outer frame (4) are clearance-matched, the opposite side surfaces of the inner plate (5) are provided with a rotating shaft, the end of the rotating shaft is rotatably connected to the inner wall of the outer frame (4), the top surface of the outer frame (4) and the top and bottom surfaces of the inner plate (5) are provided with a rotation locking structure (6), and the top surface of the inner plate (5) is symmetrically provided with two clamping structures (7).

2. A pickling tank for hot dip galvanizing according to claim 1, characterized in that: The rotation locking structure (6) comprises a fixing seat (8), a locking rod (9) and two connecting seats (10); the fixing seat (8) is arranged on the top surface of the outer frame (4); a plug hole is provided on the fixing seat (8); one of the two connecting seats (10) is arranged on the top surface of the inner plate (5); the other is arranged on the bottom surface of the inner plate (5); both of the two connecting seats (10) are provided with connecting holes; the locking rod (9) is inserted into the plug hole of the fixing seat (8) and the connecting hole of one of the connecting seats (10).

3. A pickling tank for hot dip galvanizing according to claim 1, characterized in that: The clamping structure (7) comprises a mounting base plate (11), a telescopic connecting rod (12) and a clamping head (13); the mounting base plate (11) is detachably arranged on the top surface of the inner plate (5); the fixed end of the telescopic connecting rod (12) is arranged on the top surface of the mounting base plate (11); the movable end of the telescopic connecting rod (12) is connected to the clamping head (13); and the clamping heads (13) of the two clamping structures (7) are arranged close to each other.

4. A pickling tank for hot dip galvanizing according to claim 1, characterized in that: A plurality of stirring structures (14) are arranged inside the pool body (1), and the plurality of stirring structures (14) are arranged at the corners of the pool body (1). The fixed parts of the stirring structures (14) are connected to the inner bottom wall of the pool body (1), and the rotating parts of the stirring structures (14) extend upward and are arranged above the inside of the pool body (1).

5. A pickling tank for hot dip galvanizing according to claim 4, characterized in that: The stirring structure (14) comprises a driving motor (15), a connecting sleeve (16) and a stirring rod (17); the driving motor (15) is arranged on the inner bottom wall of the pool body (1) and is externally connected to a power source; the stirring rod (17) is arranged above the driving motor (15); and the connecting sleeve (16) is respectively connected to the rotating shafts of the driving motor (15) and the stirring rod (17).

6. A pickling tank for hot dip galvanizing according to any one of claims 1 to 5, characterized in that: A liquid inlet pipe (18) is arranged above the side of the pool body (1), and a liquid inlet valve (19) is arranged on the liquid inlet pipe (18); a liquid discharge pipe (20) is arranged below the side of the pool body (1), and a liquid discharge valve (21) is arranged on the liquid discharge pipe (20).

7. A pickling tank for hot dip galvanizing according to any one of claims 1 to 5, characterized in that: The side surface of the inner plate (5) that is close to the rotation locking structure (6) and opposite to the outer frame (4) is arranged as an arc surface.

Citation Information

Cited By

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