Sliver guide wheel of carding machine

By designing a split carding machine guide wheel, the rubber sleeve is used to separate the fan blade from the main body of the guide wheel, which solves the problem of replacing the guide wheel when the fan blade breaks, reducing maintenance costs and improving production efficiency.

CN222758400UActive Publication Date: 2025-04-15SHANGQIU YIHUI TEXTILE CO LTD
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Patent Information

Application Number
CN202421663829.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-04-15
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

The existing carding machine guide wheels produce flying velvet when rotating at high speed. If not processed in time, the flying velvet will adhere to the flare mouth, affecting the passing of the fiber strips and the overall performance of the carding machine. At the same time, the integrated design of the fan blade and the guide wheel causes the entire guide wheel to be replaced when the fan blade breaks, which increases maintenance costs and affects production efficiency.

Method used

A split-type carding machine guide wheel is designed to separate the fan blade from the main body of the guide wheel through a rubber sleeve. The cleaning components include a rubber sleeve, a fan blade, a support rod, a base and a cleaning block. The fan blade is fixed to the main body of the guide wheel through a rubber sleeve, avoiding the direct connection between the fan blade and the guide wheel and reducing the possibility of the fan blade breaking.

Benefits of technology

When the fan blade breaks, it is realized that when the entire guide wheel body does not need to be replaced, which reduces maintenance costs, and reduces the possibility of the fan blade breaking due to external force through the design of the rubber sleeve, and improves the reliability and production efficiency of the guide wheel.

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Abstract

The utility model relates to the technical field of sliver guide wheels, in particular to a carding machine sliver guide wheel which comprises a base and a sliver guide wheel body installed on the base, and a cleaning assembly used for cleaning a horn mouth is arranged on the sliver guide wheel body. The cleaning assembly comprises a rubber sleeve arranged on one side of the sliver guide wheel body in a sleeving mode and fan blades fixedly connected to the outer portion of the rubber sleeve. The strip guide wheel has the advantages that in the actual use process, if the fan blades are broken, the rubber sleeve can be taken down from the strip guide wheel body at the moment, and then a new cleaning assembly is replaced; the fan blades and the sliver guide wheel body are arranged to be of a split structure through the rubber sleeve, when the fan blades are broken, the sliver guide wheel body does not need to be integrally replaced, and the maintenance cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of guide wheels, in particular to a guide wheel for a cotton carding machine. Background Art

[0002] In the textile industry, the carding machine is a key equipment for fiber processing, and its performance directly affects the uniformity of the fiber and the quality of subsequent textiles. During the operation of the carding machine, the guide wheel is an important component for guiding the fiber strips through the carding machine, and its stability and reliability are crucial. However, in the actual production process, the guide wheel will produce lint when rotating at high speed. If these lints are not handled in time, they are easy to adhere to the bell mouth of the carding machine, thereby affecting the passability of the fiber strips and the overall performance of the carding machine.

[0003] In order to solve this problem, the existing carding machine guide wheel has designed a technical solution to generate breeze by installing fan blades on the guide wheel. The main principle of this design is that when the guide wheel rotates at high speed in the carding machine, the fan blades will also rotate, generating a certain amount of wind force to blow away the flying lint, thereby preventing it from adhering to the bell mouth.

[0004] However, although this design solves the problem of lint adhesion to a certain extent, there are still some shortcomings. Specifically, the fan blades and the guide wheel are usually designed as an integrated structure, which means that when the fan blades break due to long-term use or unexpected factors, the user needs to replace the entire guide wheel. This undoubtedly increases maintenance costs and affects the production efficiency of the carding machine.

[0005] Therefore, a kind of carding machine guide wheel is needed to overcome the occurrence of the above-mentioned problems. Utility Model Content

[0006] In order to solve the above problems, an embodiment of the utility model provides a guide wheel for a carding machine, which achieves the purpose of solving the problems raised in the background technology.

[0007] In order to achieve the above-mentioned purpose, the embodiment of the utility model specifically adopts the following technical scheme: a cotton carding machine guide wheel, including a base, a guide wheel main body installed on the base, and a cleaning component for cleaning the bell mouth is provided on the guide wheel main body; the cleaning component includes a rubber sleeve mounted on one side of the guide wheel main body and a fan blade fixedly connected to the outside of the rubber sleeve.

[0008] As a further improvement of the above technical solution:

[0009] The cleaning assembly also includes a support rod arranged on the base, a base fixedly connected to the support rod, and a cleaning block fixedly connected to the base and attached to the bell mouth of the guide wheel body.

[0010] A connecting block is fixedly connected to the support rod, and the connecting block is clamped and fixed on the base by bolts.

[0011] One side of the cleaning block and one side of the base are fixedly connected with a magnet.

[0012] The beneficial effects of the embodiments of the utility model are:

[0013] In actual use, if the fan blade breaks, the rubber sleeve can be removed from the guide wheel body, and then a new cleaning assembly can be replaced; that is, the fan blade and the guide wheel body are set as a split structure through the rubber sleeve. When the fan blade breaks, there is no need to replace the entire guide wheel body, which reduces maintenance costs;

[0014] In actual applications, the breakage of fan blades may be caused by various reasons such as material fatigue, external force impact or improper operation, and the breakage position is mainly concentrated in the connection between the fan blades and the guide wheel body; the fan blades in this application are fixed to the guide wheel body by rubber sleeves, so that a certain deformation can occur between the fan blades and the guide wheel body, thereby reducing the possibility of the fan blades breaking after being affected by external forces. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the rubber sleeve of the utility model;

[0017] Figure 3 It is a structural schematic diagram of the cleaning block of the utility model.

[0018] In the figure: 1. guide wheel body; 2. base; 3. cleaning assembly; 31. support rod; 32. base; 33. cleaning block; 34. connecting block; 35. rubber sleeve; 36. fan blade; 4. magnet. DETAILED DESCRIPTION

[0019] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.

[0020] See also Figures 1 to 3 The utility model embodiment discloses a sliver guide wheel of a carding machine, comprising a base 2, a sliver guide wheel body 1 mounted on the base 2, and a cleaning component 3 for cleaning the bell mouth is arranged on the sliver guide wheel body 1;

[0021] The cleaning assembly 3 includes a rubber sleeve 35 sleeved on one side of the guide wheel body 1 and a fan blade 36 fixedly connected to the outside of the rubber sleeve 35; when the guide wheel body 1 rotates, the fan blade 36 is driven to rotate, so that the breeze generated by the fan blade 36 blows away the flying lint, preventing the flying lint from adhering to the bell mouth of the guide wheel body 1;

[0022] In actual use, if the blade 36 is broken, the rubber sleeve 35 can be removed from the guide wheel body 1, and then a new cleaning assembly 3 can be replaced; that is, the blade 36 and the guide wheel body 1 are set as a split structure through the rubber sleeve 35. When the blade 36 is broken, the guide wheel body 1 does not need to be replaced as a whole, which reduces maintenance costs.

[0023] In actual applications, the fracture of the fan blade 36 may be caused by various reasons such as material fatigue, external force impact or improper operation, and the fracture position is mainly concentrated in the connection between the fan blade 36 and the guide wheel body 1; the fan blade 36 in the present application is fixed to the guide wheel body 1 by the rubber sleeve 35, so that a certain deformation can occur between the fan blade 36 and the guide wheel body 1, thereby reducing the possibility of the fan blade 36 being broken after being affected by external force.

[0024] As a further illustration of this application:

[0025] The cleaning assembly 3 also includes a support rod 31 disposed on the base 2, a base 32 fixedly connected to the support rod 31, and a cleaning block 33 fixedly connected to the base 32 and attached to the bell mouth of the guide wheel body 1;

[0026] In actual application, although the breeze generated by the fan blades 36 can blow away the flying lint, a small amount of flying lint will still adhere to the bell-shaped mouth of the guide wheel body 1; when the guide wheel body 1 rotates, friction occurs between it and the cleaning block 33, so that the flying lint on the guide wheel body 1 is cleaned by the cleaning block 33.

[0027] As a further illustration of this application:

[0028] A connecting block 34 is fixedly connected to the support rod 31, and the connecting block 34 is fixed to the base 2 by bolt clamping; after loosening the bolts, the connecting block 34 can be rotated to adjust the position of the support rod 31. In actual use, since the fiber strips need to pass through the guide wheel body 1, the position of the support rod 31 is adjusted to avoid the fiber strips.

[0029] As a further illustration of this application:

[0030] A magnet 4 is fixedly connected to one side of the cleaning block 33 and one side of the base 32, so as to facilitate the replacement of the cleaning block 33; the cleaning block 33 can be made of sponge material.

[0031] It should be noted that in the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for the convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0032] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0033] The term "comprise" or any other similar term is intended to cover a non-exclusive inclusion, such that a process, article, or apparatus / device that includes a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, article, or apparatus / device.

[0034] So far, the technical solution of the present invention has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.

Claims

1. A carding machine guide wheel, characterized in that: It comprises a base (2), a guide wheel body (1) mounted on the base (2), and a cleaning component (3) for cleaning the bell mouth is arranged on the guide wheel body (1); The cleaning assembly (3) comprises a rubber sleeve (35) sleeved on one side of the guide wheel body (1) and a fan blade (36) fixedly connected to the outside of the rubber sleeve (35).

2. The carding machine guide wheel according to claim 1, characterized in that: The cleaning assembly (3) also includes a support rod (31) arranged on the base (2), a base (32) fixedly connected to the support rod (31), and a cleaning block (33) fixedly connected to the base (32) and attached to the bell mouth of the guide wheel body (1).

3. The carding machine guide wheel according to claim 2, characterized in that: A connecting block (34) is fixedly connected to the support rod (31), and the connecting block (34) is fixed to the base (2) by means of bolt clamping.

4. The carding machine guide wheel according to claim 2, characterized in that: A magnet (4) is fixedly connected to one side of the cleaning block (33) and one side of the base (32).

Citation Information

Cited By

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