Broken yarn detection device of roving frame
By designing a yarn breaking detection device containing multiple visual detection cameras, the problems of troublesome installation and commissioning, high cost and difficulty in maintenance of the single spindle monitoring system of roving machine yarn breaking under the trend of long-distance vehicle are solved, and the effect of reducing costs, improving efficiency and quality is achieved.
Patent Information
- Application Number
- CN202420554999.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-03-21
AI Technical Summary
The existing single spindle monitoring system for roving machine yarn breaking is troublesome in installation and commissioning, high cost, and difficult to maintain and replace.
A yarn break detection device including a drafting system, a textile system, a power system, a monitoring system, an alarm system and a control system is designed. The monitoring system detects the yarn status in real time through multiple visual detection cameras and uploads the image to the control system. The control system prompts the staff to abnormal yarn through the alarm system.
Simplified structure, reduced installation and maintenance costs, improved spinning quality and efficiency, reduced labor intensity, and suitable for diversified spinning process needs.
Smart Images

Figure CN222758420U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a detection device, in particular to a yarn break detection device of a roving frame. Background Art
[0002] With the development of science and technology, cotton spinning enterprises are more inclined to automation, multi-functionality and humanization in the selection of spinning equipment. In the existing single-spindle monitoring system for yarn breakage in roving frames, each yarn is currently equipped with a yarn breakage photoelectric device. However, as roving frames are becoming longer, the installation and debugging of such detection devices is very troublesome, the cost is too high, and maintenance and replacement are difficult. Utility Model Content
[0003] The utility model aims to provide a yarn break detection device for a roving frame, which solves the problems of troublesome installation and high cost of yarn break detection.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A yarn break detection device for a roving frame comprises a drafting system, a spinning system and a power system, wherein the drafting system drafts the yarn into the spinning system, and the power system provides power for the drafting system and the spinning system; the device comprises an alarm system, a monitoring system and a control system, wherein the monitoring system is located on one side of the drafting system and is used to detect the real-time status of the yarn; the alarm system is electrically connected to the control system, and the monitoring system is electrically connected to the control system.
[0006] Furthermore, the monitoring system includes a plurality of visual inspection cameras, each of which is electrically connected to the control system, and each of which uploads its own real-time monitoring yarn status to the control system; each of the visual inspection cameras is fixed to the ground through a fine-tuning component.
[0007] Furthermore, the alarm system includes an alarm, which is fixedly connected to the drafting system; after the yarn breaks, the alarm will receive a signal transmitted by the control system, and the alarm will prompt the staff that the yarn breaks.
[0008] Furthermore, the control system includes a display and buttons. The display can display the yarn image transmitted in real time by the monitoring system, and the staff can control the start and stop of the power system through the buttons.
[0009] Furthermore, the fine-tuning assembly includes a horizontal adjustment member and a telescopic rod, the visual inspection camera is connected to the telescopic rod through the horizontal adjustment member, the visual inspection camera can rotate in the horizontal direction on the horizontal adjustment member, and the telescopic rod can move the visual inspection camera in the vertical direction.
[0010] Furthermore, the textile system is provided with a plurality of wooden tube wheels for spinning, the drafting system winds the yarn onto the wooden tube wheels, and the visual inspection camera can detect the working status of a plurality of yarns at the same time.
[0011] Compared with the prior art, the utility model has the following advantages and beneficial effects:
[0012] The utility model has multiple visual inspection cameras fixedly installed on one side of the drafting system. Each visual inspection camera monitors each yarn in real time and uploads the real-time monitoring image to the control system, so that the staff can understand the working status of the yarn in real time. When there is yarn leakage, yarn loss or yarn disconnection, the monitoring system will immediately upload the image, and the control system will stop the locomotive to facilitate maintenance by the staff. The utility model simplifies the structure, reduces the installation cost and later maintenance cost, improves the spinning quality and efficiency, reduces labor intensity, and is also suitable for diversified spinning process requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 The present invention is a schematic diagram of a yarn break detection device for a roving frame.
[0014] Figure 2 Schematic diagram of the drafting system. DETAILED DESCRIPTION
[0015] like Figure 1 and Figure 2 As shown, a yarn break detection device for a roving machine includes a drafting system 1, a spinning system 2 and a power system. The drafting system 1 drafts the yarn into the spinning system 2, and the power system provides power for the drafting system 1 and the spinning system 2. The power system enables the drafting system 1 to draft the yarn into the spinning system 2 for spinning; it includes an alarm system 3, a monitoring system 4 and a control system 5. The monitoring system 4 is located on one side of the drafting system 1 and is used to detect the real-time state of the yarn; the alarm system 3 is electrically connected to the control system 5, and the monitoring system 4 is electrically connected to the control system 5. When the yarn is bubbling, missing or disconnected, the monitoring system 4 will upload the situation of the yarn bubbling, missing or disconnected to the control system 5, and the control system 5 will stop the power system from providing power to the drafting system 1, and the alarm system 3 will also receive the signal of the yarn bubbling, missing or disconnected transmitted by the control system 5, and the alarm system 3 will emit an alarm sound to remind the staff that the yarn is in an abnormal state, and check and correct it in time.
[0016] The monitoring system 4 includes a plurality of visual detection cameras 6, each of which is electrically connected to the control system 5, and each of which monitors the yarn conditions in real time and uploads them to the control system 5; each of which is fixed on the ground through a fine-tuning component. The textile system 2 is provided with a plurality of wooden tube wheels 7 for spinning, and the drafting system 1 winds the yarn onto the wooden tube wheel 7, and the visual detection camera 6 can detect the working status of multiple yarns at the same time. Each visual detection camera 6 can detect the status of 24 yarns at the same time, and the visual detection camera 6 transmits the image to the control system 5, which simplifies the monitoring system structure 4, improves the spinning quality and efficiency, reduces the labor intensity, and is suitable for diversified spinning process requirements. The control system 5 will perform feature comparison on the imaged picture and generate a comparison result, and then convert the comparison result into a binary form, and process the binary comparison result through the PLC processing unit in the control system 5, and obtain the final detection result, so as to quickly determine the position of the yarn abnormality.
[0017] The alarm system 3 includes an alarm, which is fixedly connected to the drafting system 1. When the yarn is broken, the alarm will receive a signal transmitted by the control system 5, and the alarm will remind the staff that the yarn is broken. After the control system 5 receives the signal of yarn abnormality, the control system 5 will immediately transmit the signal to the alarm, and the alarm will warn the staff that the yarn is abnormal, and check and correct it in time.
[0018] The control system 5 includes a display 8 and a button 9. The display 8 can display the yarn image transmitted in real time by the monitoring system 4, and the staff can control the start and stop of the power system through the button 9. The display 8 enables the staff to observe the state of each yarn more intuitively, and the button 9 enables the staff to control the power system and the alarm system 3, and can stop or start the power system, and can also stop the alarm system 3.
[0019] The fine-tuning assembly includes a horizontal adjustment member 11 and a telescopic rod 12. The visual inspection camera 6 is connected to the telescopic rod 12 through the horizontal adjustment member 11. The visual inspection camera 6 can be rotated in the horizontal direction on the horizontal adjustment member 11, and the telescopic rod 12 can move the visual inspection camera 6 in the vertical direction. When the drafting system 1 and the spinning system of different specifications are replaced, the visual inspection camera 6 can be adjusted to a suitable angle in the horizontal direction through the horizontal adjustment member 11, and the telescopic rod 12 modulates the visual inspection camera 6 to a suitable height to adapt to the drafting system 1 and the spinning system of different specifications, thereby increasing the universality of the monitoring system 4.
[0020] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the protection scope of the present invention.
Claims
1. A yarn break detection device for a roving frame, comprising a drafting system, a spinning system and a power system, wherein the drafting system drafts the yarn into the spinning system, and the power system provides power for the drafting system and the spinning system; characterized in that: It includes an alarm system, a monitoring system and a control system. The monitoring system is located on one side of the drafting system and is used to detect the real-time status of the yarn. The alarm system is electrically connected to the control system, and the monitoring system is electrically connected to the control system. The monitoring system includes a plurality of visual detection cameras, each of which is electrically connected to the control system, and each visual detection camera uploads its own real-time monitoring yarn status to the control system. Each of the visual detection cameras is fixed to the ground through a fine-tuning component.
2. The yarn breakage detection device of a roving frame according to claim 1, characterized in that: The alarm system includes an alarm, which is fixedly connected to the drafting system; after the yarn is broken, the alarm will receive a signal transmitted by the control system, and the alarm will prompt the staff that the yarn is broken.
3. The yarn breakage detection device of a roving frame according to claim 1, characterized in that: The control system includes a display and buttons. The display can display the yarn image transmitted in real time by the monitoring system, and the staff can control the start and stop of the power system through the buttons.
4. The yarn breakage detection device of a roving frame according to claim 1, characterized in that: The fine-tuning assembly includes a horizontal adjustment member and a telescopic rod. The visual inspection camera is connected to the telescopic rod through the horizontal adjustment member. The visual inspection camera can rotate in the horizontal direction on the horizontal adjustment member, and the telescopic rod can move the visual inspection camera in the vertical direction.
5. The yarn breakage detection device of a roving frame according to claim 1, characterized in that: The textile system is provided with a plurality of wooden tube wheels for spinning, the drafting system winds the yarn onto the wooden tube wheels, and the visual inspection camera can detect the working status of a plurality of yarns at the same time.
Citation Information
Cited By
Broken yarn detection device and method for roving frame
CN118166461A