Hinge reed needle piece structure of warping machine
By designing a detachable installation of warping machine hinge reticle needle sheet structure, the problem of inflexible dust accumulation and assembly in the prior art is solved, and the cleaning and maintenance convenience is achieved, while improving the flexibility of yarn adjustment.
Patent Information
- Application Number
- CN202421649188.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The existing hinge reed needle sheet structure of warping machine has problems such as dust accumulation and inconvenient disassembly cleaning, and the assembly is inflexible, making it difficult to replace combs of different densities.
A hinge reed needle piece structure including a telescopic hinge and a reed needle piece is designed. The telescopic hinge consists of a hinge unit. The reed needle piece is removable and positioned and installed by a spring and a nut, which facilitates overall disassembly and replacement of some accessories.
It realizes flexible installation and disassembly of hinge reel needle sheets, avoids dust accumulation, improves the cleaning and maintenance convenience of the warping machine, and enhances the adjustment and control of yarn spacing and width.
Smart Images

Figure CN222758427U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of warping machines, in particular to a hinged reed needle piece structure of a warping machine. Background Art
[0002] The hinged reed blade of the warping machine is an important and widely used accessory in the warping machine. As an important part of the warping machine, the hinged reed blade plays an indispensable role in the smooth progress of the warping operation. The main function of the hinged reed blade of the warping machine is to maintain the uniform arrangement and proper tension of the warp yarns through its precise structure, thereby ensuring the quality of the fabric. It is made of high-quality materials, usually durable materials such as metal or stainless steel, which can withstand friction for a long time without being easily worn out. The setting of the reed blade greatly reduces the problems of uneven warp yarn arrangement and uneven warp beam surface, and significantly improves the quality and efficiency of warping.
[0003] The structure of the hinged reed needle piece is divided into a telescopic hinge and a reed needle piece. For example, in the prior art, the movable yarn dividing reed of the elastic yarn warping machine disclosed in Application No.: CN200520102247.0 is provided with four pairs of upper flat pieces 1 and lower flat pieces 2 in its structure; in the prior art, such rectangular long strips of sheet-like hinge pieces are usually used to connect to form a telescopic hinge. When connected, the ends of the two hinge pieces are directly hinged, so the two hinge pieces are directly fitted up and down, and the dust accumulated inside the close fitting cannot be cleaned, and the telescopic hinges in the prior art are all integral structures and cannot be disassembled for cleaning.
[0004] For example, application number: CN202022909364.5 discloses an adjustment mechanism of a warping machine, in which the reed comb is fixedly set on the reed rod. This fixed setting method makes the assembly inflexible and makes it inconvenient to replace the worse parts or replace the reed combs with different densities.
[0005] In view of the above, it is necessary to propose a hinged reed needle plate structure of a warping machine to solve the above problems. Utility Model Content
[0006] The purpose of the utility model is to overcome the defects in the prior art and provide a hinged reed needle piece structure for a warping machine.
[0007] To achieve the above-mentioned purpose, the technical solution of the utility model is as follows: a hinged reed blade structure of a warping machine, comprising a telescopic hinge and a reed blade, wherein the reed blade is provided on the telescopic hinge, and the reed blade deflects an angle as the telescopic hinge is extended and retracted;
[0008] The telescopic hinge is formed by connecting several hinge units end to end in sequence, and includes an upper hinge piece, a lower hinge piece, a pivot shaft, and a first spacer ring. The upper hinge piece and the lower hinge piece are pivotally connected in the middle through the pivot shaft. The first spacer ring is sleeved on the pivot shaft and located between the upper hinge piece and the lower hinge piece. The reed needle piece is detachably mounted on the hinge unit.
[0009] Furthermore, a pivot hole is provided in the middle of the hinge upper plate and the hinge lower plate, the pivot shaft passes through the two pivot holes and is rotatably connected, the lower end of the pivot shaft is provided with a first shaft ring with an enlarged diameter, the middle part of the pivot shaft is a shaft neck, the pivot hole is sleeved on the shaft neck, the upper end of the pivot shaft is a shaft head, a first annular groove is provided between the shaft neck and the shaft head, and a first retaining spring is provided in the first annular groove for axially limiting the hinge upper plate and the hinge lower plate.
[0010] Furthermore, both ends of the hinge upper plate and the hinge lower plate are provided with hinge holes, and a hinge shaft structure is provided in the hinge hole. The hinge shaft structure includes a second shaft ring, and short shaft rods are respectively provided at both ends of the second shaft ring. The upper end of the short shaft rod is connected to an externally threaded rod, and a locking nut is provided to cooperate with the externally threaded rod, and an insert rod is provided at the upper end of the externally threaded rod.
[0011] Furthermore, the hinge hole is sleeved on the short shaft rod and is rotatably connected.
[0012] Furthermore, the reed needle piece comprises a needle seat, a plurality of reed needle bodies are evenly spaced apart on the upper end surface of the needle seat, and insertion holes are respectively provided at both ends of the lower end surface of the needle seat, and the insertion holes cooperate with the insertion rod.
[0013] Furthermore, the shaft head is provided with a straight groove, the middle part of the reed needle piece is stuck in the straight groove, at least one side of the shaft head is provided with a screw hole, a fixing screw is threaded in the screw hole, and the fixing screw is arranged perpendicular to the surface of the needle seat.
[0014] Furthermore, the upper ends of the plurality of reed needle bodies arranged in a straight line form a sawtooth profile.
[0015] The advantages and beneficial effects of the utility model are as follows: the hinged reed needle piece structure of a warping machine of the utility model utilizes hinge units connected end to end to form a telescopic hinge that can be synchronously and evenly extended and retracted, thereby controlling the rotation angle of the reed needle piece to adjust the spacing and width of the yarn; a spacer ring is added between the two hinge upper pieces and the hinge lower piece of the hinge unit, thereby increasing the spacing between the two hinge pieces and effectively avoiding mutual interference between the two hinge pieces when the hinge is extended and retracted; the telescopic hinge in the device is positioned and installed using a retaining spring and a nut, which is convenient for overall disassembly or replacement of some accessories. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1It is a structural schematic diagram of a hinged reed needle piece structure of a warping machine of the utility model;
[0017] Figure 2 yes Figure 1 One of the partial enlarged pictures;
[0018] Figure 3 yes Figure 2 A front view of
[0019] Figure 4 It is an exploded view of a hinge unit and a reed needle piece;
[0020] Figure 5 It is an exploded view of the pivot axis;
[0021] Figure 6 It is an exploded view of the hinge shaft structure;
[0022] In the figure: 1. telescopic hinge; 2. reed needle piece; 3. hinge upper piece; 4. hinge lower piece; 5. pivot shaft; 6. first spacer ring; 7. pivot hole; 8. first shaft ring; 9. shaft neck; 10. shaft head; 11. first ring groove; 12. first retaining spring; 13. hinge hole; 14. hinge shaft structure; 15. second shaft ring; 16. short shaft rod; 17. external threaded rod; 18. locking nut; 19. plug rod; 23. needle seat; 24. reed needle body; 25. plug hole; 27. slot; 28. screw hole; 29. fixing screw; 30. serrated profile. DETAILED DESCRIPTION
[0023] The following is a further description of the specific implementation of the present invention in conjunction with the accompanying drawings and embodiments. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and cannot be used to limit the protection scope of the present invention.
[0024] A hinged reed needle piece structure of a warping machine, such as Figure 1-6 As shown, it includes a telescopic hinge 1 and a reed blade 2, wherein the telescopic hinge 1 is provided with the reed blade 2, and the reed blade 2 deflects at an angle as the telescopic hinge 1 is extended or retracted; as shown in the figure, the telescopic hinge 1 can be extended or shortened, so that the reed blades 2 installed thereon deflect relative to each other, thereby changing the spacing of the warp yarns passing therethrough.
[0025] The telescopic hinge 1 is formed by connecting a plurality of hinge units end to end in sequence, specifically, it includes a hinge upper piece 3, a hinge lower piece 4, a pivot shaft 5, and a first spacer ring 6. The hinge upper piece 3 and the hinge lower piece 4 are pivotally connected in the middle through the pivot shaft 5.
[0026] like Figure 4As shown, a pivot hole 7 is provided in the middle of the hinge upper piece 3 and the hinge lower piece 4, the pivot shaft 5 passes through the two pivot holes 7 and is rotatably connected, both ends of the hinge upper piece 3 and the hinge lower piece 4 are hinge ends, and the two hinge units are hinged through the hinge ends, so that the entire telescopic hinge 1 can be evenly telescopic. As an improvement, in this embodiment, in order to avoid direct contact between the hinge upper piece 3 and the hinge lower piece 4, a first spacer ring 6 is provided between the two. The first spacer ring 6 is sleeved on the pivot shaft 5 and is located between the hinge upper piece 3 and the hinge lower piece 4; it can not only avoid interference between adjacent hinges, but also increase the distance between the hinge upper piece 3 and the hinge lower piece 4, so that it is easy to clean the dust in the gap between the two.
[0027] Specifically, Figure 4 , 5 As shown, the lower end of the pivot shaft 5 is provided with a first shaft ring 8 with an enlarged diameter, the middle part of the pivot shaft 5 is a shaft neck 9, and the pivot hole 7 is sleeved on the shaft neck 9. Due to the enlarged diameter of the first shaft ring 8, a step is formed, so that the upper hinge piece 3 and the lower hinge piece 4 are limited at their lower ends after being installed. The upper end of the pivot shaft 5 is a shaft head 10, and a first annular groove 11 is provided between the shaft neck 9 and the shaft head 10. A first retaining spring 12 for axially limiting the upper hinge piece 3 and the lower hinge piece 4 is provided in the first annular groove 11. During installation, when the upper hinge piece 3 and the lower hinge piece 4 are sleeved on the shaft neck 9 through the pivot hole 7, the first retaining spring 12 is clamped in the first annular groove 11 to limit the upper hinge piece 3 and the lower hinge piece 4 on both sides, and then the installation is formed. It can be understood that when the upper hinge piece 3 and the lower hinge piece 4 are installed, the first spacing ring 6 is placed between them.
[0028] Furthermore, the two hinge units are connected to each other through a hinge shaft structure 14, and the hinge shaft structure 14 is provided at both ends of the hinge upper piece 3 and the hinge lower piece 4, and the following is formed: Figure 2 The connections shown,
[0029] Specifically, both ends of the hinge upper plate 3 and the hinge lower plate 4 are provided with hinge holes 13. Figure 2 , 6As shown, a hinge shaft structure 14 is provided in the hinge hole 13, and the hinge shaft structure 14 includes a second shaft ring 15, and short shaft rods 16 are respectively provided at both ends of the second shaft ring 15. The short shaft rods 16 are respectively used to rotatably connect and insert into the hinge holes 13 at the ends of the hinge upper plate 3 and the hinge lower plate 4. The upper end of the short shaft rod 16 is connected with an external threaded rod 17, and a locking nut 18 is provided in cooperation with the external threaded rod 17. When the hinge upper plate 3 is installed on the upper side of the short shaft rod 16, the locking nut 18 is screwed on the external threaded rod 17 to form a fixation; the hinge hole 13 is sleeved on the short shaft rod 16 and rotatably connected; the first spacer ring 6 is used to space the middle part of the hinge upper plate 3 and the hinge lower plate 4, and the second shaft ring 15 can be used to space the two ends of the hinge upper plate 3 and the hinge lower plate 4.
[0030] The upper end of the external threaded rod 17 is provided with an insertion rod 19; the insertion rod 19 is used to install and position the reed needle piece 2. Specifically, the reed needle piece 2 is detachably installed on the hinge unit; Figure 3 , 4 As shown, the reed needle piece 2 includes a needle seat 23, a plurality of reed needle bodies 24 are evenly spaced on the upper end surface of the needle seat 23, and both ends of the lower end surface of the needle seat 23 are respectively provided with insertion holes 25, and the insertion holes 25 are matched with the insertion rod 19, and the middle part of the needle seat 23 is the installation part. Figure 5 As shown, the shaft head 10 is provided with a slot 27, and the mounting portion of the reed needle piece 2 is inserted into the slot 27. The shaft head 10 is provided with screw holes 28 on both sides, and the screw holes 28 are screwed with fixing screws 29, and the fixing screws 29 are arranged perpendicular to the surface of the needle seat 23. During installation, the jack 25 is aligned with the insertion rod 19, and the mounting portion is inserted into the slot 27. After being installed downward, the fixing screws 29 are screwed into the screw holes 28 on both sides, and the screws on both sides clamp the needle seat 23. Further, the upper ends of the plurality of reed needle bodies 24 arranged in a straight line form a serrated profile. The warping machine yarn comes from the creel, and the creel has a number of layers. In order to facilitate the search for the incoming yarn position, the creel is made into oblique teeth according to the characteristics of the creel, and the number of oblique teeth corresponds to the number of layers of the creel. Secondly, the creel has multiple hanging cylinder columns from front to back, so it is a periodic oblique tooth arrangement. Because the creel frame is a left-right structure, there is a special middle piece, and the oblique teeth are arranged symmetrically and periodically from the middle piece. Two yarns are placed in the middle of the middle piece, so the gap in the middle piece is larger; it can be understood that both the flat tooth and the oblique tooth structure at the top of the reed needle body 24 are used. If it is necessary to observe the stratification, the oblique tooth reed needle piece is used, and the flat teeth can be used when used for sizing.
[0031] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A hinged reed needle structure of a warping machine, characterized in that: It comprises a telescopic hinge (1) and a reed blade (2), wherein the reed blade (2) is provided on the telescopic hinge (1), and the reed blade (2) deflects at an angle as the telescopic hinge (1) is extended or retracted; The telescopic hinge (1) is formed by connecting a plurality of hinge units end to end in sequence, and comprises an upper hinge piece (3), a lower hinge piece (4), a pivot shaft (5), and a first spacer ring (6). The upper hinge piece (3) and the lower hinge piece (4) are pivotally connected in the middle through the pivot shaft (5). The first spacer ring (6) is sleeved on the pivot shaft (5) and is located between the upper hinge piece (3) and the lower hinge piece (4). The reed needle piece (2) is detachably mounted on the hinge unit.
2. The hinged reed needle structure of a warping machine according to claim 1, characterized in that: A pivot hole (7) is provided in the middle of the hinge upper plate (3) and the hinge lower plate (4); the pivot shaft (5) passes through the two pivot holes (7) and is rotatably connected; a first shaft ring (8) with an enlarged diameter is provided at the lower end of the pivot shaft (5); a shaft neck (9) is provided in the middle of the pivot shaft (5); the pivot hole (7) is sleeved on the shaft neck (9); the upper end of the pivot shaft (5) is a shaft head (10); a first annular groove (11) is provided between the shaft neck (9) and the shaft head (10); a first retaining spring (12) for axially limiting the hinge upper plate (3) and the hinge lower plate (4) is provided in the first annular groove (11).
3. The hinged reed needle structure of a warping machine according to claim 2, characterized in that: Both ends of the hinge upper plate (3) and the hinge lower plate (4) are provided with hinge holes (13), a hinge shaft structure (14) is provided in the hinge hole (13), the hinge shaft structure (14) comprises a second shaft ring (15), and short shaft rods (16) are respectively provided at both ends of the second shaft ring (15), the upper end of the short shaft rod (16) is connected to an external threaded rod (17), a locking nut (18) is provided in cooperation with the external threaded rod (17), and an insertion rod (19) is provided at the upper end of the external threaded rod (17).
4. The hinged reed needle structure of a warping machine according to claim 3, characterized in that: The hinge hole (13) is sleeved on the short shaft rod (16) and is rotatably connected.
5. The hinged reed needle structure of a warping machine according to claim 3, characterized in that: The reed needle piece (2) comprises a needle seat (23), a plurality of reed needle bodies (24) are evenly spaced on the upper end surface of the needle seat (23), and insertion holes (25) are respectively provided at both ends of the lower end surface of the needle seat (23), and the insertion holes (25) are matched with the insertion rod (19).
6. A hinged reed needle structure for a warping machine according to claim 5, characterized in that: The shaft head (10) is provided with a slot (27), the middle portion of the reed needle piece (2) is inserted into the slot (27), at least one side of the shaft head (10) is provided with a screw hole (28), a fixing screw (29) is screwed into the screw hole (28), and the fixing screw (29) is arranged perpendicular to the surface of the needle seat (23).
Citation Information
Patent Citations
Adjusting mechanism of warping machine
CN213835715U
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CN2799594Y