Environment-friendly yarn vegetable dye dyeing machine

By designing an environmentally friendly yarn dyeing machine suitable for plant dyes, using flexible conveyor belts and adjustment components to achieve uniform dyeing of yarns, and retaining the active ingredients of plant dyes through low temperature control, the problem that existing dyeing machines are not suitable for plant dyes is solved, the dyeing effect and color fastness are improved, and environmentally friendly needs are met.

CN222758496UActive Publication Date: 2025-04-15PENGLAI HENGYUAN PRINTWORKS CO LTD
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Patent Information

Application Number
CN202421469936.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-15
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The existing yarn dyeing machines are not suitable for the dyeing process of plant dyes, resulting in poor dyeing effect and low color fastness. In addition, traditional dyeing machines use chemical dyes, which has the problem of environmental pollution.

Method used

An environmentally friendly yarn plant dye dyeing machine is designed, using flexible conveyor belts and adjustment components, motors, main gears and slave gears to realize 180-degree reciprocating jet of the yarn, combined with low temperature control and stirring devices to adapt to the dyeing characteristics of plant dyes.

Benefits of technology

It realizes uniform dyeing of plant dyes on the yarn, improves dyeing effect and color fastness, avoids high temperatures to destroy the active ingredients of plant dyes, conforms to environmental protection concepts, and meets the market's demand for healthy and environmentally friendly textiles.

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Abstract

The utility model discloses an environment-friendly yarn vegetable dye dyeing machine, and belongs to the technical field of textile dyeing machinery and vegetable dye application. The device is novel in design and ingenious, by arranging the flexible conveying belt, the adjusting assembly, a second motor, a half driving gear, a driven gear, a connecting plate, a connecting rod, a connecting frame and an arc-shaped groove, when the spraying head sprays, yarn on the flexible conveying belt can be sprayed by 180 degrees in a reciprocating mode, uniform dyeing of vegetable dye on the yarn is achieved, and the dyeing quality of the yarn is improved. Through cooperation of the control assembly, the controller, the sensor heating assembly, the heating cavity and the heating wire and low-temperature control, the requirement for the dyeing temperature of the plant dye is met, the situation that active ingredients of the plant dye are damaged by high temperature is avoided, the natural active ingredients of the plant dye are reserved through the low-temperature dyeing process, and the environment-friendly concept is met; the requirements of the market on healthy and environment-friendly textiles are met, and the practicability of the device is greatly improved.
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Description

Technical Field

[0001] The present application relates to the technical field of textile dyeing machinery and plant dye application, and in particular to an environmentally friendly yarn plant dye dyeing machine. Background Art

[0002] At present, the textile industry mostly uses chemical dyes for dyeing yarns. Although the colors are bright and the color fastness is high, the wastewater generated during the use process causes great pollution to the environment. With the enhancement of environmental awareness, plant dyes have gradually attracted attention due to their environmental protection and degradable characteristics. However, most of the existing yarn dyeing machines are not suitable for the dyeing process of plant dyes. Traditional yarn dyeing machines usually adopt high temperature and high pressure dyeing methods, with chemical dyes as the main dyeing substances, and lack of adaptability design for plant dyeing.

[0003] Therefore, traditional yarn dyeing machines use chemical dyes, which are not environmentally friendly. At the same time, their dyeing process does not match the dyeing characteristics of plant dyes, resulting in poor dyeing effects of plant dyes and low color fastness.

[0004] For this purpose, the present application proposes an environmentally friendly yarn plant dyeing machine. Utility Model Content

[0005] The present application proposes an environmentally friendly yarn plant dye dyeing machine to solve the problems raised in the above-mentioned background technology; by setting a flexible conveyor belt and an adjustment component, two motors, a half main gear, a slave gear, a connecting plate, a connecting rod, a connecting frame, and an arc groove, when the spray head sprays, the yarn on the flexible conveyor belt can be sprayed back and forth 180 degrees, thereby achieving uniform dyeing of the plant dye on the yarn, improving the dyeing effect and color fastness, and by setting a control component, a controller, a sensor heating component, a heating chamber, and a heating wire, low-temperature control is performed to adapt to the dyeing temperature requirements of the plant dye to avoid high temperature destroying the active ingredients of the plant dye. The low-temperature dyeing process retains the natural active ingredients of the plant dye, conforms to the concept of environmental protection, meets the market demand for healthy and environmentally friendly textiles, and greatly improves the practicality of the device.

[0006] In order to achieve the above purpose, this application adopts the following technical solutions:

[0007] An environmentally friendly yarn plant dyeing machine comprises a machine body, a dyeing tank and a mixing drum, wherein a flexible conveyor belt is rotatably connected inside the mixing drum, a box body 1 is fixedly connected to the top of the machine body, a fixing frame is fixedly connected to the top of the machine body and located above the dyeing tank, a dye cavity is arranged inside the fixing frame, a box body 2 is fixedly connected to the outside of the fixing frame, a control component is fixedly connected to the top of the machine body, the control component comprises a controller, the controller is fixedly connected to the top of the machine body, a sensor is arranged inside the mixing drum, and the sensor is electrically connected to the controller.

[0008] As a preferred embodiment, the interior of the mixing drum is rotatably connected with a mixing assembly, the mixing assembly includes a mixing roller, the mixing roller is rotatably connected to the interior of the mixing drum, a plurality of blades are fixedly connected to the exterior of the mixing roller, a motor 1 is fixedly connected to the exterior of the mixing drum, and an output end of the motor 1 extends to the interior of the mixing drum and is fixedly connected to one end of the mixing roller, and the motor 1 is electrically connected to a controller;

[0009] The motor 1 is started by the controller, and the motor 1 drives the stirring roller to rotate. The plant dye in the stirring drum is stirred by the blades on the stirring roller to make it mixed evenly, thereby improving the practicability of the device.

[0010] As a preferred embodiment, a heating component is arranged inside the mixing drum, and the heating component includes a heating chamber, and the heating chamber is arranged inside the mixing drum, and a heating wire is arranged inside the heating chamber, and the heating wire is electrically connected to the controller;

[0011] The temperature inside the mixing drum is monitored by a sensor. When the temperature inside the mixing drum is higher than the set value, it will be fed back to the controller through the sensor. The controller then controls the temperature of the heating wire to adapt to the dyeing temperature requirements of the plant dye and avoid high temperature destroying the active ingredients of the plant dye, thereby improving the practicality of the device.

[0012] As a preferred embodiment, a supply assembly is fixedly connected to the interior of the first box, and the supply assembly includes a pump body, the pump body is fixedly connected to the interior of the first box, and the pump body is electrically connected to the controller, the input end of the pump body is fixedly connected to an input pipe, and one end of the input pipe extends to the interior of the mixing drum, and the output end of the pump body is fixedly connected to an output pipe, and one end of the output pipe extends to the interior of the dye chamber;

[0013] The pump body is started by the controller, so that the plant dye in the mixing drum is transported from the input pipe to the dye chamber through the output pipe, thereby improving the practicality of the device.

[0014] As a preferred embodiment, the interior of the fixing frame is fixedly connected with a spray assembly, and the spray assembly includes a hose, each of the hoses is fixedly connected to the interior of the fixing frame, and the top end of each of the hoses extends into the interior of the dye chamber, and the bottom end of each of the hoses is fixedly connected with a spray head;

[0015] When the yarn on the flexible conveyor belt passes under the fixed frame, the plant dye in the dye chamber will be evenly sprayed on the yarn through the spray head, thereby improving the practicality of the device.

[0016] As a preferred embodiment, the interior of the second housing is rotatably connected with an adjusting component, and the adjusting component includes a half main gear and a slave gear, and the half main gear and the slave gear are both rotatably connected to the interior of the second housing, and the half main gear and the slave gear are meshingly connected, the exterior of the second housing is fixedly connected with a second motor, and the output end of the second motor extends to the interior of the second housing and is fixedly connected to the half main gear, the second motor is electrically connected to a controller, the interior of the slave gear is fixedly connected with a connecting plate, and the connecting plate is fixedly connected with a connecting rod on one side of the exterior of the second housing, an arc groove is provided inside the fixing frame, and a connecting rod is movably connected inside the arc groove, and one end of the connecting rod is fixedly connected to the connecting plate, and the exterior of each of the hoses is fixedly connected with a connecting frame, and one end of the connecting rod away from the connecting plate is fixedly connected to the connecting frame;

[0017] Motor 2 is started through the controller, and motor 2 drives the half main gear to rotate. When the half main gear is engaged with the slave gear, the slave gear will be prompted to rotate. When the slave gear rotates, it will drive the connecting rod to move toward one end of the arc groove through the connecting plate. When the half main gear rotates to lose engagement with the slave gear, the slave gear loses its supporting force. Under the action of the penetrating force, the connecting plate moves toward the other end of the arc groove in the arc groove, causing the connecting frame connected to it to swing 180 degrees. Therefore, when the spray head sprays, the yarn below is sprayed back and forth 180 degrees, thereby achieving uniform dyeing of the plant dye on the yarn, improving the dyeing effect and color fastness, and thus enhancing the practicability of the device.

[0018] Beneficial effects of this application:

[0019] 1. This kind of environmentally friendly yarn plant dye dyeing machine, during the plant dye spraying process, the controller starts the second motor, and the second motor drives the half main gear to rotate. When the half main gear is meshed with the slave gear, it will prompt the slave gear to rotate. When the slave gear rotates, it will drive the connecting rod to move to one end of the arc groove through the connecting plate. When the half main gear rotates to lose meshing with the slave gear, the slave gear loses its supporting force. Under the action of the penetration force, the connecting plate moves to the other end of the arc groove in the arc groove, causing the connecting frame connected thereto to shake at an angle of 180 degrees. Therefore, when the spray head sprays, the yarn on the flexible conveyor belt is sprayed back and forth at 180 degrees, achieving uniform dyeing of the plant dye on the yarn, improving the dyeing effect and color fastness, and greatly improving the practicality of the device;

[0020] 2. This environmentally friendly yarn plant dye dyeing machine monitors the temperature in the mixing drum through a sensor during the mixing process of the plant dye. When the temperature in the mixing drum is higher than the set value, it will be fed back to the controller through the sensor. The controller then controls the temperature of the heating wire to adapt to the dyeing temperature requirements of the plant dye and avoid high temperature from destroying the active ingredients of the plant dye. The low-temperature dyeing process retains the natural active ingredients of the plant dye, conforms to the concept of environmental protection, meets the market demand for healthy and environmentally friendly textiles, and greatly improves the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the internal top view of the device of the present application;

[0022] Figure 2 A schematic diagram of the interior side of the device of the present application;

[0023] Figure 3 A schematic diagram of the interior side of the device of the present application;

[0024] Figure 4 For the device of this application Figure 2 Enlarged view of point A in the middle.

[0025] Numbers in the figure: 1. body; 2. dyeing tank; 3. stirring drum; 4. control component; 41. controller; 42. sensor; 5. stirring component; 51. motor 1; 52. stirring roller; 53. blade; 6. heating component; 61. heating chamber; 62. heating wire; 7. box 1; 8. supply component; 81. pump body; 82. input pipeline; 83. output pipeline; 9. fixing frame; 10. box 2; 11. flexible conveyor belt; 12. injection component; 121. hose; 122. injection head; 13. adjustment component; 131. motor 2; 132. half main gear; 133. slave gear; 134. connecting plate; 135. connecting rod; 136. connecting frame; 137. arc groove; 14. dye chamber. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.

[0027] Reference Figure 1-4 An environmentally friendly yarn plant dyeing machine includes a machine body 1, a dyeing tank 2 and a mixing drum 3. The interior of the mixing drum 3 is rotatably connected to a flexible conveyor belt 11. The top of the machine body 1 is fixedly connected to a box 7. The top of the machine body 1 and above the dyeing tank 2 is fixedly connected to a fixing frame 9. A dye cavity 14 is arranged inside the fixing frame 9. The outside of the fixing frame 9 is fixedly connected to a box 2 10.

[0028] Reference Figure 1-3 A control component 4 is fixedly connected to the top of the body 1, and the control component 4 includes a controller 41. The controller 41 is fixedly connected to the top of the body 1. A sensor 42 is arranged inside the mixing drum 3, and the sensor 42 is electrically connected to the controller 41; by setting the sensor 42, the sensor 42 is used to monitor the temperature inside the mixing drum 3. When the temperature inside the mixing drum 3 is higher than the set value, it will be fed back to the controller 41 through the sensor 42.

[0029] Reference Figure 1 The stirring drum 3 is rotatably connected to a stirring assembly 5, the stirring assembly 5 includes a stirring roller 52, the stirring roller 52 is rotatably connected to the inside of the stirring drum 3, a plurality of blades 53 are fixedly connected to the outside of the stirring roller 52, a motor 51 is fixedly connected to the outside of the stirring drum 3, and the output end of the motor 51 extends to the inside of the stirring drum 3 and is fixedly connected to one end of the stirring roller 52, the motor 51 is electrically connected to the controller 41; the motor 51 is started by the controller 41, the motor 51 drives the stirring roller 52 to rotate, and the plant dye in the stirring drum 3 is stirred by the blades 53 on the stirring roller 52 to make it mixed evenly, thereby improving the practicability of the device.

[0030] Reference Figure 1 A heating component 6 is provided inside the mixing drum 3, and the heating component 6 includes a heating chamber 61. The heating chamber 61 is provided inside the mixing drum 3, and a heating wire 62 is provided inside the heating chamber 61, and the heating wire 62 is electrically connected to the controller 41; the temperature inside the mixing drum 3 is monitored by the sensor 42. When the temperature inside the mixing drum 3 is higher than the set value, it will be fed back to the controller 41 through the sensor 42, and the controller 41 will then control the temperature of the heating wire 62 to adapt to the dyeing temperature requirements of the plant dye, avoid high temperature from destroying the active ingredients of the plant dye, thereby improving the practicality of the device.

[0031] Reference Figure 1 , 2 4. A supply assembly 8 is fixedly connected to the interior of the casing 7, and the supply assembly 8 includes a pump body 81. The pump body 81 is fixedly connected to the interior of the casing 7, and the pump body 81 is electrically connected to the controller 41. An input end of the pump body 81 is fixedly connected to an input pipe 82, and one end of the input pipe 82 extends to the interior of the mixing drum 3. An output end of the pump body 81 is fixedly connected to an output pipe 83, and one end of the output pipe 83 extends to the interior of the dye chamber 14. The pump body 81 is started by the controller 41, so that the plant dye in the mixing drum 3 is transported from the input pipe 82 to the dye chamber 14 through the output pipe 83, thereby improving the practicability of the device.

[0032] Reference Figure 1-4The interior of the fixed frame 9 is fixedly connected with a spray assembly 12, and the spray assembly 12 includes a hose 121. Each hose 121 is fixedly connected to the interior of the fixed frame 9, and the top of each hose 121 extends into the interior of the dye chamber 14, and the bottom of each hose 121 is fixedly connected with a spray head 122; when the yarn on the flexible conveyor belt 11 passes under the fixed frame 9, the plant dye in the dye chamber 14 will be evenly sprayed on the yarn through the spray head 122, thereby improving the practicality of the device.

[0033] Reference Figure 1-4 The inside of the second housing 10 is rotatably connected with an adjustment component 13, and the adjustment component 13 includes a half main gear 132 and a slave gear 133. The half main gear 132 and the slave gear 133 are both rotatably connected to the inside of the second housing 10, and the half main gear 132 and the slave gear 133 are meshed and connected. The outside of the second housing 10 is fixedly connected with a motor 131, and the output end of the motor 131 extends to the inside of the second housing 10 and is fixedly connected to the half main gear 132. The motor 131 is electrically connected to the controller 41, and a connecting plate 134 is fixedly connected to the inside of the gear 133. The connecting plate 134 is fixedly connected to a connecting rod 135 on one side of the outside of the box 10. An arc groove 137 is opened inside the fixing frame 9. The connecting rod 135 is movably connected inside the arc groove 137, and one end of the connecting rod 135 is fixedly connected to the connecting plate 134. A connecting frame 136 is fixedly connected to the outside of each hose 121, and the connecting rod 135 is away from the connecting rod 135. One end of the plate 134 is fixedly connected to the connecting frame 136; the motor 131 is started by the controller 41, and the motor 131 drives the half main gear 132 to rotate. When the half main gear 132 is meshed with the slave gear 133, the slave gear 133 is prompted to rotate. When the slave gear 133 rotates, the connecting rod 135 is driven through the connecting plate 134 to move toward one end of the arc groove 137 in the arc groove 137. When the half main gear 132 rotates to the point where it is meshed with the slave gear, the connecting rod 135 is driven to move toward one end of the arc groove 137. When the wheel 133 loses engagement, the supporting force from the gear 133 is lost, and under the action of the penetrating force, the connecting plate 134 moves in the arc groove 137 to the other end of the arc groove 137, causing the connecting frame 136 connected thereto to swing 180 degrees. As a result, when the injection head 122 sprays, the yarn below is sprayed back and forth 180 degrees, thereby achieving uniform dyeing of the yarn with plant dyes, improving the dyeing effect and color fastness, and thus enhancing the practicability of the device.

[0034] Working principle: start motor 1 51 through controller 41, motor 1 51 drives stirring roller 52 to rotate, and stir the plant dye in stirring drum 3 through blade 53 on stirring roller 52 to make it evenly mixed. During the stirring process of plant dye, the temperature in stirring drum 3 is monitored by sensor 42. When the temperature in stirring drum 3 is higher than the set value, it will be fed back to controller 41 through sensor 42. Controller 41 controls the temperature of heating wire 62 to meet the dyeing temperature requirement of plant dye and avoid high temperature from destroying the active ingredients of plant dye. After stirring and mixing, pump body 81 is started by controller 41 to transport the plant dye in stirring drum 3 from input pipe 82 to dye chamber 14 through output pipe 83. At this time, when the yarn on flexible conveyor belt 11 passes under fixed frame 9, the plant dye in dye chamber 14 will be evenly sprayed on the yarn through spray head 122. During the spraying process of plant dye, start motor 2 131 through controller 41. , the motor 2 131 drives the half main gear 132 to rotate. When the half main gear 132 is meshed with the slave gear 133, the slave gear 133 will be prompted to rotate. When the slave gear 133 rotates, it will drive the connecting rod 135 to move toward one end of the arc groove 137 in the arc groove 137 through the connecting plate 134. When the half main gear 132 rotates to lose meshing with the slave gear 133, the slave gear 133 loses its supporting force. Under the action of the penetration force, the connecting plate 134 moves in the arc groove 137 to the other end of the arc groove 137, so that the connecting frame 136 connected thereto is shaken at an angle of 180 degrees. Therefore, when the injection head 122 is sprayed, the yarn below is reciprocated by 180 degrees, thereby achieving uniform dyeing of the plant dye on the yarn, improving the dyeing effect and color fastness. At the same time, the low-temperature dyeing process retains the natural active ingredients of the plant dye, conforms to the concept of environmental protection, and meets the market demand for healthy and environmentally friendly textiles.

[0035] The above are only preferred specific implementation methods of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed in the present application according to the technical solution and utility model concept of the present application, which should be covered by the protection scope of the present application.

Claims

1. An environmentally friendly yarn plant dyeing machine, comprising a machine body (1), a dyeing tank (2) and a stirring drum (3), characterized in that: The interior of the mixing drum (3) is rotatably connected to a flexible conveyor belt (11); the top of the machine body (1) is fixedly connected to a box body 1 (7); the top of the machine body (1) is fixedly connected to a fixing frame (9) located above the dyeing tank (2); a dye cavity (14) is provided inside the fixing frame (9); the outside of the fixing frame (9) is fixedly connected to a box body 2 (10); the top of the machine body (1) is fixedly connected to a control component (4); the control component (4) comprises a controller (41); the controller (41) is fixedly connected to the top of the machine body (1); a sensor (42) is provided inside the mixing drum (3); and the sensor (42) is electrically connected to the controller (41).

2. The environmentally friendly yarn plant dyeing machine according to claim 1, characterized in that: The stirring drum (3) is rotatably connected to a stirring assembly (5), the stirring assembly (5) comprising a stirring roller (52), the stirring roller (52) being rotatably connected to the inside of the stirring drum (3), the outside of the stirring roller (52) being fixedly connected to a plurality of blades (53), the outside of the stirring drum (3) being fixedly connected to a motor 1 (51), and the output end of the motor 1 (51) extending into the inside of the stirring drum (3) and fixedly connected to one end of the stirring roller (52), the motor 1 (51) being electrically connected to a controller (41).

3. The environmentally friendly yarn plant dyeing machine according to claim 1, characterized in that: A heating component (6) is arranged inside the mixing drum (3), the heating component (6) comprises a heating chamber (61), the heating chamber (61) is arranged inside the mixing drum (3), a heating wire (62) is arranged inside the heating chamber (61), and the heating wire (62) is electrically connected to the controller (41).

4. The environmentally friendly yarn plant dyeing machine according to claim 1, characterized in that: A supply assembly (8) is fixedly connected to the interior of the housing 1 (7), and the supply assembly (8) comprises a pump body (81). The pump body (81) is fixedly connected to the interior of the housing 1 (7), and the pump body (81) is electrically connected to a controller (41). An input end of the pump body (81) is fixedly connected to an input pipe (82), and one end of the input pipe (82) extends to the interior of the mixing drum (3). An output end of the pump body (81) is fixedly connected to an output pipe (83), and one end of the output pipe (83) extends to the interior of the dye chamber (14).

5. The environmentally friendly yarn plant dyeing machine according to claim 1, characterized in that: The interior of the fixing frame (9) is fixedly connected to a spray assembly (12), the spray assembly (12) comprising a hose (121), each of the hoses (121) being fixedly connected to the interior of the fixing frame (9), and the top end of each of the hoses (121) extending into the interior of the dye chamber (14), and the bottom end of each of the hoses (121) being fixedly connected to a spray head (122).

6. The environmentally friendly yarn plant dyeing machine according to claim 5, characterized in that: The second housing (10) is rotatably connected to an adjusting assembly (13) inside, the adjusting assembly (13) comprising a half main gear (132) and a slave gear (133), the half main gear (132) and the slave gear (133) are both rotatably connected to the inside of the second housing (10), and the half main gear (132) and the slave gear (133) are meshingly connected, the second housing (10) is fixedly connected to a motor (131) outside, and the output end of the motor (131) extends to the inside of the second housing (10) and is fixedly connected to the half main gear (132), the second motor (131) is connected to a controller ( 41) is electrically connected, the interior of the slave gear (133) is fixedly connected to a connecting plate (134), the connecting plate (134) is fixedly connected to a connecting rod (135) on one side of the exterior of the second box body (10), an arc groove (137) is provided inside the fixing frame (9), the interior of the arc groove (137) is movably connected to a connecting rod (135), and one end of the connecting rod (135) is fixedly connected to the connecting plate (134), and the exterior of each of the hoses (121) is fixedly connected to a connecting frame (136), and one end of the connecting rod (135) away from the connecting plate (134) is fixedly connected to the connecting frame (136).