Cotton kneading device for cotton yarn production

By designing a cotton kneading device that automatically loads and unloads, using the combination of fixing mechanism, load-bearing mechanism and adjustment mechanism, the problem of poor load-and-unloading efficiency of existing cotton kneading devices is solved, and the continuity and high efficiency of cotton floc processing are achieved.

CN222758544UActive Publication Date: 2025-04-15HUANGMEI COUNTY FENGHUA TEXTILE CO LTD
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Patent Information

Application Number
CN202421601779.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-04-15
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

The existing cotton kneading device requires manual operation during loading and unloading, resulting in low efficiency of cotton floss processing.

Method used

A cotton kneading device including a fixing mechanism, a load bearing mechanism and an adjustment mechanism is designed to realize automatic loading and unloading of cotton bat by stabilizing the slider, positioning slider, driven rack and servo motor.

Benefits of technology

It improves the continuity and efficiency of cotton floss processing, reduces manual participation in loading and unloading, and reduces manual strength.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222758544U_ABST
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Abstract

The utility model relates to a cotton kneading device for cotton yarn production, which comprises a fixing mechanism, a bearing mechanism is arranged in the fixing mechanism, an adjusting mechanism is arranged in the fixing mechanism, the bearing mechanism comprises two stabilizing sliding blocks, and the stabilizing sliding blocks are arranged in the fixing mechanism. The stabilizing sliding blocks are arranged on the left side and the right side of the inner wall of the fixing mechanism correspondingly, a first containing base is fixedly installed between the stabilizing sliding blocks, positioning sliding blocks are fixedly installed on the opposite sides of supporting legs at the left end and the right end of the first containing base correspondingly, and a second containing base is slidably installed between the left positioning sliding block and the right positioning sliding block. According to the cotton kneading device for cotton yarn production, through the arrangement of the bearing mechanism, the fixing mechanism and the adjusting mechanism, cotton fibers are pre-fed in the cotton kneading period, the continuity of cotton fiber processing is kept, and therefore the cotton fiber processing efficiency is improved, manual push-pull feeding or discharging is replaced with machinery, and the labor intensity is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of cotton yarn production, in particular to a cotton kneading device used for cotton yarn production. Background Art

[0002] In cotton yarn production, the main function of the cotton kneading equipment is to process the cotton fibers through rotation and friction, making the fibers soft and smooth and enhancing the bonding force between the fibers, thereby improving the quality and performance of the cotton yarn; the working principle of the cotton kneading equipment usually involves the motor driving the eccentric operation to make the upper kneading plate move.

[0003] Chinese patent CN220468334U proposes a kneading device for cotton yarn production, which facilitates adjustment of the eccentric motion frequency, maintenance of working stability, and extraction and pushing in through structures such as a rotating seat and a driving shaft at the top of a kneading plate.

[0004] The above invention is combined with the existing technology. In the process of realizing this application, the inventor found that there are at least the following problems in this technology. Although the existing cotton kneading device can make the placement table move conveniently during use, which is convenient for loading and unloading of cotton wool, manual loading and unloading is still required during the loading and unloading process, which makes the continuous processing efficiency of cotton wool poor, so further improvement is needed. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a cotton kneading device for cotton yarn production, which has the advantages of fast loading and unloading, and solves the problem of poor loading and unloading efficiency of the prior cotton kneading device.

[0006] To achieve the above object, the utility model provides the following technical solution: a cotton kneading device for cotton yarn production, comprising a fixing mechanism, a bearing mechanism is arranged inside the fixing mechanism, and an adjusting mechanism is arranged inside the fixing mechanism;

[0007] The bearing mechanism includes a stabilizing slider, and the number of the stabilizing sliders is two, and the stabilizing sliders are respectively arranged on the left and right sides of the inner wall of the fixing mechanism, a first placement seat is fixedly installed between the stabilizing sliders, and positioning sliders are fixedly installed on the opposite sides of the left and right end feet of the first placement seat, and a second placement seat is slidably installed between the left and right positioning sliders, and a driven rack is fixedly installed on the left side of the top of the second placement seat and the left side of the inner top wall of the first placement seat, and anti-slip pads are fixedly installed on the top of the second placement seat and the top of the first placement seat, and casters are fixedly installed on the bottom of the second placement seat foot and the bottom of the first placement seat foot.

[0008] Furthermore, the fixing mechanism includes a support frame, and stable slide rails are fixedly installed on the left and right sides of the inner wall of the support frame, an L-shaped fixing plate is fixedly installed on the back of the support frame, and two electromagnets are fixedly installed on the front of the L-shaped fixing plate.

[0009] Furthermore, the adjustment mechanism includes a U-shaped seat, the U-shaped seat is fixedly installed with the left side of the support frame, an adjustment screw with one end penetrating through and extending to the left side of the U-shaped seat is rotatably installed on the right side of the inner wall of the U-shaped seat, a hand wheel is fixedly installed on the left side of the adjusting screw, a movable seat is installed on the external thread of the adjusting screw, a servo motor is fixedly installed on the top of the movable seat, a rotating shaft is fixedly installed on the output end of the servo motor, and a driving gear is fixedly installed on the outside of the rotating shaft.

[0010] Furthermore, the upper and lower driven racks are meshed with the driving gear, the two stabilizing slide blocks are slidably installed inside the left and right stabilizing slide rails respectively, and the rear anti-skid pad is located at the rear side of the driving gear.

[0011] Furthermore, positioning grooves adapted to the positioning slide block are provided on both left and right sides of the second placement seat, the upper electromagnet is located at the rear side of the first placement seat, and the lower electromagnet is located at the rear side of the second placement seat.

[0012] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0013] The cotton kneading device used for cotton yarn production can pre-load cotton during kneading by arranging a bearing mechanism, a fixing mechanism and an adjusting mechanism, so as to maintain the continuity of cotton processing, thereby improving cotton processing efficiency, allowing machinery to replace manual labor in pushing and pulling loading or unloading, and reducing manual labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the fixing mechanism structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the connection structure between the load-bearing mechanism and the adjustment mechanism of the utility model;

[0017] Figure 4 It is a schematic diagram of the structure of the regulating mechanism of the utility model.

[0018] In the figure: 1. support frame; 2. stabilizing slide rail; 3. stabilizing slider; 4. first placement seat; 5. positioning slider; 6. second placement seat; 7. driven rack; 8. anti-slip pad; 9. L-shaped fixing plate; 10. electromagnet; 11. driving gear; 12. caster; 13. U-shaped seat; 14. adjusting screw; 15. hand wheel; 16. movable seat; 17. servo motor; 18. rotating shaft. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-4 In this embodiment, a cotton kneading device for cotton yarn production includes a fixing mechanism, a bearing mechanism is arranged inside the fixing mechanism, and an adjusting mechanism is arranged inside the fixing mechanism.

[0021] In this embodiment, the supporting mechanism includes a stabilizing slider 3, and the number of the stabilizing sliders 3 is two. The stabilizing sliders 3 are respectively arranged on the left and right sides of the inner wall of the fixing mechanism, and a first placement seat 4 is fixedly installed between the stabilizing sliders 3. Positioning sliders 5 are fixedly installed on the opposite sides of the left and right end feet of the first placement seat 4, and a second placement seat 6 is slidably installed between the left and right positioning sliders 5. Positioning grooves matching the positioning sliders 5 are provided on the left and right sides of the second placement seat 6. A driven rack 7 is fixedly installed on the left side of the top of the second placement seat 6 and the left side of the inner top wall of the first placement seat 4. Anti-slip pads 8 are fixedly installed on the top of the second placement seat 6 and the top of the first placement seat 4, and casters 12 are fixedly installed on the bottom of the second placement seat 6 feet and the bottom of the first placement seat 4 feet.

[0022] It should be noted that the arrangement of the positioning slide block 5 and the positioning groove enables the positioning slide block 5 to limit the movable position of the second placement seat 6 , thereby improving the operational stability of the second placement seat 6 .

[0023] Specifically, the adjusting mechanism is started so that the upper and lower driven racks 7 can move relative to or opposite to each other, so that the kneaded cotton wool above the anti-slip pad 8 on the top of the first placement seat 4 can be quickly unloaded, and the second placement seat 6 can move backward quickly, and drive the unkneaded cotton wool above the anti-slip pad 8 on its top to be loaded, thereby realizing continuous kneading and improving the kneading efficiency of the cotton wool.

[0024] In this embodiment, the fixing mechanism includes a support frame 1, and stable slide rails 2 are fixedly installed on the left and right sides of the inner wall of the support frame 1. An L-shaped fixing plate 9 is fixedly installed on the back of the support frame 1, and two electromagnets 10 are fixedly installed on the front of the L-shaped fixing plate 9. The upper electromagnet 10 is located on the rear side of the first placement seat 4, and the lower electromagnet 10 is located on the rear side of the second placement seat 6.

[0025] It should be noted that an upper kneading plate device is provided at the internal top of the support frame 1, and its internal motor drives a transmission mechanism such as an eccentric shaft or an eccentric rod, so that the upper kneading plate performs reciprocating motion or rotational motion in the vertical or horizontal direction, and is used in conjunction with the supporting mechanism to knead the cotton. This structure belongs to the existing known equipment, so it will not be described in detail in this article.

[0026] Among them, when the first placement seat 4 contacts with the upper electromagnet 10, the upper electromagnet 10 can be started to adsorb the first placement seat 4, and when the second placement seat 6 contacts with the lower electromagnet 10, the lower electromagnet 10 can be started to adsorb the second placement seat 6, thereby achieving stable bearing of the first placement seat 4 and the second placement seat 6 during the cotton kneading process.

[0027] In this embodiment, the adjustment mechanism includes a U-shaped seat 13, which is fixedly installed on the left side of the support frame 1. An adjusting screw 14 with one end penetrating and extending to the left side of the U-shaped seat 13 is rotatably installed on the right side of the inner wall of the U-shaped seat 13. A hand wheel 15 is fixedly installed on the left side of the adjusting screw 14, and a movable seat 16 is installed on the external thread of the adjusting screw 14. A servo motor 17 is fixedly installed on the top of the movable seat 16. A rotating shaft 18 is fixedly installed on the output end of the servo motor 17, and a driving gear 11 is fixedly installed on the outside of the rotating shaft 18. The upper and lower driven racks 7 are both meshed with the driving gear 11. Two stable sliders 3 are respectively slidably installed inside the left and right stable slide rails 2, and the rear anti-slip pad 8 is located on the rear side of the driving gear 11.

[0028] Among them, when the cotton kneading device is not in use, the hand wheel 15 can be rotated to rotate the adjusting screw 14, thereby driving the movable seat 16 to move to the left under the restriction of the U-shaped seat 13, so that the driving gear 11 is disengaged from between the upper and lower driven racks 7, and the second placement seat 6 can be moved to the inside of the first placement seat 4, so that the volume of the cotton kneading device is reduced and the space occupancy rate of the overall storage of the device is improved.

[0029] It should be noted that the bottom wall of the movable seat 16 is in contact with the inner bottom wall of the U-shaped seat 13 .

[0030] Specifically, the servo motor 17 is started to drive the rotating shaft 18 to rotate the driving gear 11, thereby driving the upper and lower driven racks 7 to move relative to or opposite to each other, realizing automatic loading and unloading of cotton wool, avoiding the trouble of manually spreading the cotton wool and then pushing the loading and unloading laboriously, thus saving manual labor.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cotton kneading device for cotton yarn production, characterized in that: It comprises a fixing mechanism, a bearing mechanism is arranged inside the fixing mechanism, and an adjusting mechanism is arranged inside the fixing mechanism; The bearing mechanism comprises a stabilizing slider (3), the number of the stabilizing sliders (3) is two, the stabilizing sliders (3) are respectively arranged on the left and right sides of the inner wall of the fixing mechanism, a first placement seat (4) is fixedly installed between the stabilizing sliders (3), a positioning slider (5) is fixedly installed on the opposite sides of the left and right ends of the first placement seat (4), a second placement seat (6) is slidably installed between the left and right positioning sliders (5), a driven rack (7) is fixedly installed on the left side of the top of the second placement seat (6) and the left side of the inner top wall of the first placement seat (4), an anti-slip pad (8) is fixedly installed on the top of the second placement seat (6) and the top of the first placement seat (4), and a caster (12) is fixedly installed on the bottom of the foot of the second placement seat (6) and the bottom of the foot of the first placement seat (4).

2. A cotton kneading device for cotton yarn production according to claim 1, characterized in that: The fixing mechanism comprises a support frame (1), wherein stabilizing slide rails (2) are fixedly mounted on both left and right sides of the inner wall of the support frame (1), an L-shaped fixing plate (9) is fixedly mounted on the back of the support frame (1), and two electromagnets (10) are fixedly mounted on the front of the L-shaped fixing plate (9).

3. A cotton kneading device for cotton yarn production according to claim 2, characterized in that: The adjustment mechanism comprises a U-shaped seat (13), the U-shaped seat (13) being fixedly mounted on the left side of the support frame (1), an adjustment screw (14) having one end penetrating through and extending to the left side of the U-shaped seat (13) being rotatably mounted on the right side of the inner wall of the U-shaped seat (13), a hand wheel (15) being fixedly mounted on the left side of the adjustment screw (14), a movable seat (16) being threadedly mounted on the outer side of the adjustment screw (14), a servo motor (17) being fixedly mounted on the top of the movable seat (16), a rotating shaft (18) being fixedly mounted on the output end of the servo motor (17), and a driving gear (11) being fixedly mounted on the outer side of the rotating shaft (18).

4. A cotton kneading device for cotton yarn production according to claim 3, characterized in that: The upper and lower driven racks (7) are meshed with the driving gear (11), the two stabilizing slide blocks (3) are slidably mounted inside the left and right stabilizing slide rails (2), and the rear anti-skid pad (8) is located at the rear side of the driving gear (11).

5. A cotton kneading device for cotton yarn production according to claim 2, characterized in that: The left and right sides of the second placement seat (6) are both provided with positioning grooves adapted to the positioning slide block (5); the upper electromagnet (10) is located at the rear side of the first placement seat (4); and the lower electromagnet (10) is located at the rear side of the second placement seat (6).

Citation Information

Patent Citations

  • Cotton kneading device for cotton yarn production

    CN220468334U