High-altitude frozen soil roadbed compacting device
By designing the roller frame, protective cover, diversion nozzle and hot air fan in the roadbed compaction device, the problem of the roadbed compaction device not being able to operate normally and gravel splashing on high-altitude frozen soil road surfaces is solved, and a safe and efficient roadbed compaction effect is achieved.
Patent Information
- Application Number
- CN202421534428.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-01
AI Technical Summary
When used on high-altitude frozen pavement, existing roadbed compaction devices are prone to failure to operate normally due to icy on the road surface, and crushed ice cubes are prone to splashing, causing construction risks.
A high-altitude frozen soil roadbed compaction device is designed, including a roller frame, a protective cover, a shunt nozzle and a hot air fan. A press roller is installed on the roller frame, the protective cover sliding sleeve is installed on the vertical frame, the electric cylinder drives the protective cover to lift and lower, and the diversion nozzle and a hot air fan are used to melt the frozen soil road surface.
The protective cover prevents gravel splashing, cleans the rollers, and the shunt nozzles and hot air fans to melt the permafrost, which achieves safe compaction operations on the high-altitude permafrost road surface, improving the safety and efficiency of construction.
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Figure CN222758669U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of roadbed compaction devices, in particular to a high-altitude frozen soil roadbed compaction device. Background Art
[0002] At present, compacting the roadbed is a very important process in the process of road construction. Generally, large machinery such as rollers are used for compaction. However, large machinery such as rollers cannot be used on narrow roadbeds, and only small rollers or small towed roadbed compaction devices can be selected.
[0003] The existing Chinese patent with announcement number CN214656147U discloses a roadbed compaction device, including a compaction roller and a connecting frame, and also including a U-shaped frame and a connecting plate. The connecting frame is fixedly connected to the U-shaped frame, and the U-shaped frame and the connecting plate are detachably connected to form a rectangular frame. The compaction roller is located in the inner ring of the rectangular frame, and the compaction roller, the U-shaped frame and the connecting plate are all rotatably matched.
[0004] With respect to the above-mentioned related technologies, it is found that the above-mentioned roadbed compaction device is prone to being unable to operate normally when used on high-altitude frozen soil roads due to conditions such as road icing, and the crushed ice is prone to splashing, causing construction hazards. Utility Model Content
[0005] The present application provides a high-altitude frozen soil roadbed compaction device, which is used to solve the problems raised in the background technology.
[0006] The utility model is achieved in this way:
[0007] A high-altitude frozen soil roadbed compaction device includes a road roller frame, the road roller frame includes a connecting frame and a vertical frame, the vertical frame is fixedly mounted at both ends of the connecting frame, a pressure roller is mounted at the lower end of the vertical frame, the pressure roller is rotatably connected to the vertical frame, a protective cover is arranged directly above the pressure roller, the protective cover is slidably sleeved on the vertical frame, and an electric cylinder for driving the protective cover to rise and fall is also fixedly mounted on the vertical frame, a diverter nozzle is fixedly mounted on the inner side of the protective cover, and also includes a hot air blower to supply air to the diverter nozzle.
[0008] Furthermore, the vertical frame includes a frame rod and a shaft collar seat, the shaft collar seat is arranged at the lower end of the frame rod, and the shaft collar seat and the frame rod are integrally formed.
[0009] Furthermore, the protective cover includes a heat insulation cover and a sleeve, the sleeve is fixedly installed on both sides of the heat insulation cover, and the sleeve is slidably installed on the frame rod.
[0010] Furthermore, the heat insulation cover includes a protective outer shell and a heat insulation inner pad, and the heat insulation inner pad is adhered and fixed to the inner side of the protective outer shell.
[0011] Furthermore, the diverter nozzle comprises a pipe box and a jet elbow, the pipe box is fixedly installed in the heat insulation cover, and the jet elbow is evenly arranged on both sides of the pipe box.
[0012] Furthermore, an air inlet pipe is installed at the upper end of the pipe box, and the upper end of the air inlet pipe passes through the protective cover and is connected to the air outlet of the hot air blower.
[0013] Furthermore, a roller baffle is installed on the lower end surface of the pipe box, and the roller baffle is fixedly connected to the pipe box.
[0014] Compared with the prior art, the utility model has the following beneficial effects: the utility model provides a protective cover on the pressure roller, which is easy to use for protection during the road rolling process to avoid splashing of gravel, and the pressure roller can be cleaned by the roller baffle during the road surface compaction process, and the arrangement of the diverter nozzle and the hot air blower makes it easy to melt the frozen soil road surface, which facilitates and better performs the compaction operation, and has the advantages of being safe to use and easy to compact the frozen soil roadbed. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a three-dimensional diagram of the overall structure in the embodiment of the utility model;
[0017] Figure 2 yes Figure 1 a side view of the device shown;
[0018] Figure 3 yes Figure 1 A three-dimensional diagram of the matching of the roller frame, the protective cover and the electric cylinder shown;
[0019] Figure 4 yes Figure 1 A three-dimensional diagram of the protective cover and the split nozzle in cooperation;
[0020] Figure 5 yes Figure 4 Side view of the device shown.
[0021] In the figure: 1. roller frame; 11. connecting frame; 12. vertical frame; 121. frame rod; 122. shaft ring seat; 2. roller; 3. protective cover; 31. heat insulation cover; 311. protective outer shell; 312. heat insulation inner pad; 32. sleeve; 4. electric cylinder; 5. diverter nozzle; 51. pipe box; 511. air inlet pipe; 512. roller baffle; 52. jet elbow; 6. hot air blower. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is claimed, but merely represents the selected embodiments of the utility model.
[0023] Reference Figure 1 , Figure 2 and Figure 3 As shown, a high-altitude frozen soil roadbed compaction device includes a roller frame 1, which includes a connecting frame 11 and a vertical frame 12. The vertical frame 12 is fixedly installed at both ends of the connecting frame 11, and a pressure roller 2 is installed at the lower end of the vertical frame 12. The pressure roller 2 is rotatably connected to the vertical frame 12. A protective cover 3 is arranged just above the pressure roller 2. The protective cover 3 is slidably sleeved on the vertical frame 12, and an electric cylinder 4 for driving the protective cover 3 to rise and fall is also fixedly installed on the vertical frame 12. A split nozzle 5 is fixedly installed on the inner side of the protective cover 3, and a hot air blower 6 for supplying air to the split nozzle 5 is also included. The structural setting of the roller frame 1 ensures that it is connected and fixed with the roller equipment through the connecting frame 11, and then the pressure roller 2 is installed through the two vertical frames 12, so that the pressure roller 2 can be stably pressed on the road surface during construction, and the setting of the protective cover 3 ensures that safety protection can be achieved during the rolling process to avoid splashing on the road surface, and the setting of the electric cylinder 4 ensures that the use height of the protective cover 3 can be flexibly adjusted during use. The vertical frame 12 includes a frame rod 121 and a shaft collar seat 122. The shaft collar seat 122 is arranged at the lower end of the frame rod 121, and the shaft collar seat 122 is integrally formed with the frame rod 121. The shaft collar seat 122 is arranged on the frame rod 121 by the structural arrangement of the vertical frame 12. When it is easy to use, the pressure roller 2 can be rotated and installed by the shaft collar seat 122. Moreover, the arrangement of the split nozzle 5 and the hot air blower 6 ensures that the frozen soil road surface can be auxiliary heated, which facilitates better roadbed compaction operation.
[0024] Reference Figure 1 and Figure 2 As shown, the protective cover 3 includes a heat insulation cover 31 and a sleeve 32, the sleeve 32 is fixedly mounted on both sides of the heat insulation cover 31, and the sleeve 32 is slidably mounted on the rack 121. The protective cover 3 is structurally arranged to ensure that the sleeve 32 is arranged on the heat insulation cover 31, and when it is easy to use, it can be sleeved on the rack 121 through the sleeve 32. The heat insulation cover 31 includes a protective outer shell 311 and a heat insulation inner pad 312, and the heat insulation inner pad 312 is glued and fixed to the inner side of the protective outer shell 311. The heat insulation cover 31 is structurally arranged to ensure that the heat insulation inner pad 312 is arranged on the inner side of the protective outer shell 311, and when it is easy to use, it can be used for heat insulation through the heat insulation inner pad 312, so as to ensure a better heating effect when heating the roadbed.
[0025] Reference Figure 4 and Figure 5 As shown, the diverter nozzle 5 includes a pipe box 51 and a jet elbow 52. The pipe box 51 is fixedly installed in the heat insulation cover 31, and the jet elbow 52 is evenly arranged on both sides of the pipe box 51. An air inlet pipe 511 is installed at the upper end of the pipe box 51. The upper end of the air inlet pipe 511 passes through the protective cover 3 and is connected to the air outlet of the hot air blower 6. The structural setting of the diverter nozzle 5 ensures that the jet elbow 52 is set on both sides of the pipe box 51. When it is easy to use, the hot air blower 6 transports hot air from the air inlet pipe 511 to the pipe box 51, and then blows the roadbed in real time through the jet elbows 52 on both sides. A roller baffle 512 is installed on the lower end surface of the pipe box 51, and the roller baffle 512 is fixedly connected to the pipe box 51. The setting of the roller baffle 512 ensures that the surface of the pressure roller 2 is cleaned during the compaction process.
[0026] Working principle: When used on frozen soil roads at high altitudes, the equipment is installed on a mobile vehicle through a road compactor frame, and the mobile vehicle drives the equipment to perform compaction operations. At the same time, the electric cylinder is started to move the protective cover down to release the roller baffle from the roller surface, while ensuring that the diverter nozzle is closer to the ground. During the compaction process, if it is found that the roadbed cannot be compacted normally due to frozen soil, the hot air blower can be started to blow hot air from the diverter nozzle to the roadbed. When the roadbed thaws, compaction operations can be carried out normally.
[0027] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A high-altitude frozen soil roadbed compaction device, comprising a road compaction frame (1), characterized in that: The roller frame (1) comprises a connecting frame (11) and a vertical frame (12), wherein the vertical frame (12) is fixedly mounted at both ends of the connecting frame (11), a pressure roller (2) is mounted at the lower end of the vertical frame (12), the pressure roller (2) is rotatably connected to the vertical frame (12), a protective cover (3) is arranged directly above the pressure roller (2), the protective cover (3) is slidably sleeved on the vertical frame (12), and an electric cylinder (4) for driving the protective cover (3) to rise and fall is also fixedly mounted on the vertical frame (12), a diverter nozzle (5) is fixedly mounted on the inner side of the protective cover (3), and a hot air blower (6) for supplying air to the diverter nozzle (5) is also included.
2. A high altitude frozen soil roadbed compaction device according to claim 1, characterized in that: The vertical frame (12) comprises a frame rod (121) and a shaft collar seat (122); the shaft collar seat (122) is arranged at the lower end of the frame rod (121), and the shaft collar seat (122) and the frame rod (121) are integrally formed.
3. A high altitude frozen soil roadbed compaction device according to claim 2, characterized in that: The protective cover (3) comprises a heat insulation cover (31) and a sleeve (32), wherein the sleeve (32) is fixedly mounted on both sides of the heat insulation cover (31), and the sleeve (32) is slidably mounted on the rack rod (121).
4. A high altitude frozen soil roadbed compaction device according to claim 3, characterized in that: The heat insulation cover (31) comprises a protective outer shell (311) and a heat insulation inner pad (312), and the heat insulation inner pad (312) is glued and fixed to the inner side surface of the protective outer shell (311).
5. A high altitude frozen soil roadbed compaction device according to claim 4, characterized in that: The flow-dividing nozzle (5) comprises a pipe box (51) and a jet bend pipe (52); the pipe box (51) is fixedly installed in the heat insulation cover (31); and the jet bend pipe (52) is evenly arranged on both sides of the pipe box (51).
6. A high-altitude frozen soil roadbed compaction device according to claim 5, characterized in that: An air inlet pipe (511) is installed at the upper end of the pipe box (51), and the upper end of the air inlet pipe (511) passes through the protective cover (3) and is connected to the air outlet of the hot air blower (6).
7. A high altitude frozen soil roadbed compaction device according to claim 6, characterized in that: A roller baffle (512) is installed on the lower end surface of the pipe box (51), and the roller baffle (512) is fixedly connected to the pipe box (51).
Citation Information
Patent Citations
Roadbed compacting device
CN214656147U