Pipe gallery prefabricated part convenient to maintain and replace

By designing prefabricated components of the pipe gallery that are easy to replace, the problems of easy damage and inconvenient replacement of pipe gallery components in the prior art are solved, and the rapid disassembly and replacement of the top components of the pipe gallery are realized, which enhances the convenience of construction and maintenance and sealing.

CN222758953UActive Publication Date: 2025-04-15FUJIAN MEIYI PREFABRICATED COMPONENTS CO LTD
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Patent Information

Application Number
CN202421606620.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-04-15
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

The existing pipe gallery prefabricated components are easily damaged after being subjected to external forces, resulting in the top breakage and collapse. The overall components need to be replaced during replacement, which is inconvenient to operate.

Method used

A prefabricated member including a bottom member of the pipe gallery and a top member is designed. The top member can be covered on the bottom member to form an integral structure. The upper ends of the two arms of the bottom member are provided with sinking grooves and positioning blocks, and the bottom surface of the top member is provided with sinking blocks and mating grooves, which are fixedly connected by fastening screws, and multi-layer sealing is achieved through sealing cavity and sealing glue.

Benefits of technology

It realizes convenient maintenance and replacement of prefabricated components of the pipe gallery, avoiding the inconvenience of replacing the entire component, and the multi-layer sealing design prevents water from infiltration, ensuring the safety of the internal environment of the pipe gallery.

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Abstract

The utility model relates to the technical field of pipe gallery components, in particular to a pipe gallery prefabricated component convenient to maintain and replace, which comprises a pipe gallery bottom component and a pipe gallery top component, sinking grooves are respectively arranged on the upper end faces of two arms of the pipe gallery bottom component, and a plurality of sections of wave crests distributed at intervals are arranged in the sinking grooves. Wave troughs are reserved between adjacent wave crests; sinking blocks matched with the sinking grooves are arranged on the two sides of the bottom face of the pipe gallery top component correspondingly, multiple sets of spaced matching grooves are formed in the bottom faces of the sinking blocks, blunt cone ends are reserved between the adjacent matching grooves, the blunt cone ends are embedded into the wave troughs, and the spaces formed between the blunt cone ends and the wave troughs are designed into sealing cavities; a worker only needs to dismount the pipe gallery top cover and replace a new top cover, the position of a pipeline in the pipe gallery does not need to be adjusted, construction and maintenance of the worker are facilitated, water can be prevented from permeating into pipe gallery components through multi-layer sealing treatment, and the safety of the internal environment of the pipe gallery is effectively guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe gallery components, in particular to a pipe gallery prefabricated component. Background Art

[0002] The prefabricated components of the pipe gallery are used to support and protect various pipelines buried underground, and are convenient for inspection and maintenance of each pipeline. When installing the prefabricated components of the pipe gallery, it is necessary to first dig a pre-buried pit on the ground, and then install the prefabricated components of the pipe gallery into the pre-buried pit. During long-term use, the prefabricated components of the pipe gallery are easily damaged by external forces, causing their tops to break and collapse easily.

[0003] Since the prefabricated components of the pipeline gallery are generally integral frame structures, replacing damaged prefabricated components of the pipeline gallery requires replacing the entire structure, which is very inconvenient in operation. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a prefabricated pipe gallery component which is easy to repair and replace.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A prefabricated pipe gallery component that is easy to repair and replace, comprising a pipe gallery bottom component and a pipe gallery top component, wherein the pipe gallery top component covers the pipe gallery bottom component to form an integral pipe gallery structural frame;

[0007] The upper end surfaces of the two arms of the pipe gallery bottom component are respectively provided with a sinking groove, a positioning block is arranged in the sinking groove, and the top surface of the positioning block is provided with a plurality of wave crests distributed in sequence, and a wave trough is reserved between adjacent wave crests;

[0008] Both sides of the bottom surface of the pipe gallery top component are respectively provided with sinking blocks adapted to the sinking grooves, and the sinking blocks are embedded in the corresponding sinking grooves to make the butt joint surfaces of the pipe gallery bottom component and the pipe gallery top component fit together;

[0009] The bottom surface of the sinker block is provided with a plurality of groups of sequentially spaced matching grooves, the wave crests below are sequentially embedded in the corresponding matching grooves, a blunt cone end is reserved between adjacent matching grooves, the blunt cone end is embedded in the wave trough, and the space formed between the blunt cone end and the wave trough is designed as a sealed cavity;

[0010] The top component of the pipe gallery is provided with a positioning hole and a sealing hole, a fastening screw is inserted into the positioning hole, and a sealant is injected into the sealing cavity through the sealing hole.

[0011] In a preferred technical solution, the top of the wave crest is designed as a plane, and a plurality of threaded holes distributed in sequence and at intervals are opened on the plane.

[0012] In a preferred technical solution, the positioning holes are designed to have the same number of columns as the number of the wave crests, and the positioning holes in each upper column correspond to the threaded holes opened on the top surface of the wave crest below.

[0013] In a preferred technical solution, the fastening screws inserted into the positioning holes are screwed downward into the threaded holes at the bottom, and the bottom component of the pipe gallery and the top component of the pipe gallery are fixedly connected by the fastening screws.

[0014] In a preferred technical solution, the sealing holes are designed to have the same number of rows as the number of the troughs, and the sealing holes in each upper row are downwardly connected to the sealing cavity.

[0015] In a preferred technical solution, the trough is designed as a V-shaped groove, and the space reserved between the blunt cone end and the bottom of the V-shaped groove forms a triangular sealing cavity.

[0016] The beneficial effects of the utility model are:

[0017] The prefabricated components of the tunnel proposed in this solution solve the problem of inconvenience in timely replacement of prefabricated components of the tunnel after they break or collapse. The staff only needs to remove the tunnel roof and replace it with a new one. There is no need to adjust the position of the internal pipes of the tunnel, which is convenient for the staff to carry out construction and maintenance. The multi-layer sealing treatment can prevent water from seeping into the tunnel components, effectively ensuring the safety of the internal environment of the tunnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the prefabricated pipe gallery components proposed by the utility model in the overall use state;

[0019] Figure 2 It is a structural schematic diagram of the pipe gallery bottom component and the pipe gallery top component of the pipe gallery prefabricated component proposed by the utility model in the assembled state;

[0020] Figure 3 for Figure 2 The enlarged schematic diagram at A in the middle;

[0021] Figure 4 It is a structural schematic diagram of the prefabricated pipe gallery component proposed by the utility model in which the pipe gallery bottom component and the pipe gallery top component are separated;

[0022] Figure 5 for Figure 4 Enlarged schematic diagram of point B in the middle.

[0023] In the figure: 1. Bottom member of the pipe gallery; 2. Top member of the pipe gallery; 3. Positioning hole; 4. Sealing hole; 5. Sinking groove; 6. Positioning block; 7. Wave crest; 8. Threaded hole; 9. Wave trough; 10. Sinking block; 11. Matching groove; 12. Blunt cone end; 13. Sealing cavity. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] In this embodiment, refer to Figure 1-5 A prefabricated component of a pipe gallery that is easy to repair and replace includes a pipe gallery bottom component 1 and a pipe gallery top component 2. The pipe gallery top component 2 is a top cover. The pipe gallery top component 2 can be covered on the pipe gallery bottom component 1 to form an integral pipe gallery structural frame.

[0026] Specifically, a sinking groove 5 is respectively opened in the center of the upper end surface of the two arms of the bottom component 1 of the corridor, and a positioning block 6 is arranged in the sinking groove 5. The top surface of the positioning block 6 is provided with multiple wave crests 7 distributed in sequence, and wave troughs 9 are reserved between adjacent wave crests 7.

[0027] Sinking blocks 10 adapted to the sinking grooves 5 are respectively arranged on both sides of the bottom surface of the pipe gallery top component 2. The sinking blocks 10 are embedded in the corresponding sinking grooves 5 and make the butt joint surfaces of the pipe gallery bottom component 1 and the pipe gallery top component 2 fit together.

[0028] The bottom surface of the sinking block 10 is provided with a plurality of groups of sequentially spaced matching grooves 11, and the wave crests 7 below are sequentially embedded in the corresponding matching grooves 11. It should also be noted that, as shown in the attached Figure 5 As shown, the top of the crest 7 is designed as a plane, and a plurality of threaded holes 8 are opened on the plane and distributed in sequence. The positioning holes 3 are designed to have the same number of columns as the number of crests 7, and each column of positioning holes 3 above corresponds to the threaded holes 8 opened on the top surface of the crest 7 below.

[0029] When installing the top member 2 of the pipe gallery, Figure 1 or Figure 2 It can be seen that the top component 2 of the pipe gallery is provided with a positioning hole 3, and the fastening screws inserted in the positioning hole 3 are screwed downward into the threaded hole 8 at the bottom, and the bottom component 1 of the pipe gallery and the top component 2 of the pipe gallery are fixedly connected by the fastening screws.

[0030] The tunnel bottom component 1 and the tunnel top component 2 can be assembled together by tightening the screws. Here, multiple groups of wave crests 7 are designed. On the one hand, the wave crests 7 can guide the sinking of the tunnel top component 2, ensuring that the tunnel top component 2 can be accurately lowered, and finally the sinking block 10 just enters the sinking groove 5, which also provides convenience for the subsequent alignment of the positioning hole 3 and the threaded hole 8, and facilitates the tightening of the screws; on the other hand, the wave crests 7 are equivalent to a blocking effect. When water seepage occurs, multiple groups of wave crests 7 can form a flow barrier to the water body. Compared with the fitting form of the upper and lower planes, water flows infiltrate through the curved gap, and the possibility of water seepage is significantly reduced.

[0031] In this embodiment, a blunt cone end 12 is reserved between adjacent matching grooves 11, and the blunt cone end 12 is embedded in the trough 9, and the space formed between the blunt cone end 12 and the trough 9 is designed as a sealing cavity 13. The sealing holes 4 are designed to be the same number of columns as the number of troughs 9, and each column of sealing holes 4 above is downwardly connected to the sealing cavity 13. Each column of sealing holes 4 corresponds to a sealing cavity 13 below, respectively, and the top component 2 of the pipe gallery is also provided with sealing holes 4, through which sealant is injected into the sealing cavity 13. The sealing holes 4 are evenly arranged, which helps construction workers to fill the foam glue more evenly and enhance the sealing between the bottom component 1 of the pipe gallery and the top component 2 of the pipe gallery. Foam glue is injected into the sealing cavity 13 through each sealing hole 4, and when the foam glue solidifies, a secondary sealing treatment of the gap can be formed to further reduce the possibility of water seepage.

[0032] When a certain tunnel top component 2 collapses and is damaged, the staff only needs to loosen the fastening screws on the tunnel top component 2 and then replace it with a new tunnel top component 2. In this working mode, there is no need to touch the various pipelines laid on the inner wall of the tunnel prefabricated component, which makes it convenient for the staff to quickly replace or repair the damaged tunnel prefabricated component, greatly improving work efficiency.

[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A prefabricated component of a pipe gallery that is easy to repair and replace, characterized in that: It comprises a pipe gallery bottom component (1) and a pipe gallery top component (2), wherein the pipe gallery top component (2) covers the pipe gallery bottom component (1) to form an integral pipe gallery structural frame; The upper end surfaces of the two arms of the pipe gallery bottom member (1) are respectively provided with a sinking groove (5), a positioning block (6) is arranged in the sinking groove (5), and the top surface of the positioning block (6) is provided with a plurality of wave crests (7) distributed in sequence at intervals, and a wave trough (9) is reserved between adjacent wave crests (7); Sinking blocks (10) adapted to the sinking grooves (5) are respectively arranged on both sides of the bottom surface of the pipe gallery top component (2); the sinking blocks (10) are embedded in the corresponding sinking grooves (5) and make the butt joint surfaces of the pipe gallery bottom component (1) and the pipe gallery top component (2) fit together; The bottom surface of the sinker (10) is provided with a plurality of groups of sequentially spaced matching grooves (11), the wave crests (7) below are sequentially embedded in the corresponding matching grooves (11), a blunt cone end (12) is reserved between adjacent matching grooves (11), the blunt cone end (12) is embedded in the wave trough (9), and the space formed between the blunt cone end (12) and the wave trough (9) is designed as a sealed cavity (13); The pipe gallery top member (2) is provided with a positioning hole (3) and a sealing hole (4); a fastening screw is inserted into the positioning hole (3), and a sealant is injected into the sealing cavity (13) through the sealing hole (4).

2. The prefabricated pipe gallery component that is easy to repair and replace according to claim 1 is characterized in that: The top of the wave crest (7) is designed as a plane, and a plurality of threaded holes (8) distributed in sequence and at intervals are provided on the plane.

3. The prefabricated pipe gallery component that is easy to repair and replace according to claim 2 is characterized in that: The positioning holes (3) are designed to have the same number of rows as the number of the wave crests (7), and each row of positioning holes (3) at the top corresponds to a threaded hole (8) opened on the top surface of the wave crest (7) at the bottom.

4. The prefabricated pipe gallery component that is easy to repair and replace according to claim 3 is characterized in that: The fastening screw inserted into the positioning hole (3) is screwed downward into the threaded hole (8) at the bottom, and the pipe gallery bottom component (1) and the pipe gallery top component (2) are fixedly connected by the fastening screw.

5. The prefabricated pipe gallery component that is easy to repair and replace according to claim 1 is characterized in that: The sealing holes (4) are designed to have the same number of rows as the number of the wave valleys (9), and each row of sealing holes (4) at the top is downwardly connected to the sealing cavity (13).