Drain board laying device in tunnel
By designing a drainage plate laying device in the tunnel including a mobile rack, a rolling and laying mechanism, a rotary guide mechanism and a lifting and top support mechanism, the problems of safety risks, high operation difficulty and low laying efficiency in the prior art are solved, and the effects of simple structure, low manufacturing cost and high laying efficiency are achieved.
Patent Information
- Application Number
- CN202420717210.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-04-08
AI Technical Summary
The existing drainage slab laying technology in the tunnel has problems such as safety risks, high operation difficulty, low laying efficiency, complex device structure and high manufacturing cost.
A drainage plate laying device in the tunnel including a moving frame, a rolling and laying mechanism, a rotary guide mechanism and a lifting and lifting mechanism is designed. The moving frame moves along the tunnel through the moving wheel. The rolling and laying mechanism is used to roll and lay the drain plate, and the rotary guide mechanism and the lifting and top support mechanism are used to ensure that the drain plate is closely fitted with the inner surface of the tunnel.
The device is simple in structure and low in manufacturing cost. By pulling the laying around the inner surface of the tunnel, the efficiency of laying the drainage plate is significantly improved, and the labor intensity and safety risks of construction workers are reduced.
Smart Images

Figure CN222759826U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tunnel construction, in particular to a drainage board laying device in a tunnel. Background Art
[0002] Traditionally, the laying of drainage boards in tunnel segments is done manually by setting up scaffolding or ladders. Although the traditional method can complete the laying of drainage boards, it has great safety risks and difficulty. When the drainage boards are in contact with the tunnel segments, they cannot be completely fitted with the tunnel segments due to the weight of the materials. There are many bulges and wrinkles, which do not meet the quality requirements for laying drainage boards. Due to the long curing time of the glue of the drainage boards, the construction labor intensity of the operators is high, the working hours are long, and the work efficiency is low. When the drainage boards are laid and transferred to the next working surface, the traditional method of moving the operating device is difficult and requires a large investment in personnel costs.
[0003] The existing application is 201710777569.2, which is a tunnel waterproof board laying trolley, including multiple trolley door frames arranged in parallel, the trolley door frames are provided with arch rings that match the inner wall of the tunnel, and the two adjacent arch rings are provided with climbing mechanisms, which are installed on the arch rings through a transmission component, and the climbing mechanism is provided with a laying component and a smoothing component. The climbing mechanism includes two crawling boxes that are respectively connected to the two adjacent arch rings by transmission, and a crawling trolley installed between the two crawling boxes, and the crawling trolley is installed on the crawling box by rotating a shaft. The tunnel waterproof board laying trolley has a complex structure and high manufacturing cost. In addition, the waterproof board is laid by moving the laying component and the smoothing component along the arch ring. Only waterproof boards of corresponding sizes can be laid in one place, and the laying efficiency is not high. Utility Model Content
[0004] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a tunnel drainage board laying device which has a simple structure, low manufacturing cost and improved laying efficiency.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0006] A device for laying drainage boards in a tunnel comprises a movable frame, wherein the bottom of the movable frame is provided with movable wheels for moving along the tunnel, the movable frame is provided with an operating platform, the bottom of the movable frame is also provided with a winding and unwinding mechanism for winding and unwinding the drainage boards, both sides of the operating platform are respectively provided with rotating guide mechanisms with adjustable inclination angles, and the top of the movable frame is provided with a lifting and supporting mechanism for supporting the drainage boards.
[0007] As a further improvement of the above technical solution:
[0008] The rotary guide mechanism includes a rotary frame, a guide roller and an inclination angle limiting component. One end of the rotary frame is rotatably arranged on the operating platform, the guide roller is arranged at the other end of the rotary frame, and the inclination angle limiting component is arranged between the rotary frame and the operating platform for limiting the inclination angle of the rotary frame.
[0009] The inclination limiting assembly includes a limiting screw and a plurality of limiting holes, each of which is provided on the operating platform and spaced around the rotation center of the rotating frame. The limiting screw is threadedly connected to the rotating frame and is used to be inserted into the corresponding limiting hole.
[0010] The inclination angle limiting assembly comprises a telescopic adjusting member, one end of which is hinged to the rotating frame, and the other end of which is hinged to the operating platform.
[0011] The telescopic adjustment member includes a first screw, a screw sleeve and a second screw. One end of the first screw is hinged to the rotating frame and the other end is threadedly connected to one end of the screw sleeve. One end of the second screw is hinged to the operating platform and the other end is threadedly connected to the other end of the screw sleeve.
[0012] Steering rollers are respectively arranged on both sides of the operating platform.
[0013] The unwinding mechanism comprises an unwinding frame and an unwinding roller. The unwinding frame is arranged on the movable frame, and the unwinding roller is arranged on the unwinding frame.
[0014] The lifting and supporting mechanism comprises a supporting frame and a lifting assembly. The lifting assembly is arranged on a moving frame, the supporting frame is arranged on the top of the lifting assembly, and steering rollers are respectively arranged on both sides of the supporting frame.
[0015] The operating platforms are provided with at least two and are arranged spaced apart up and down.
[0016] The movable frame is provided with a ladder for ascending and descending the operating platform.
[0017] Compared with the prior art, the advantages of the utility model are:
[0018] The construction process of the tunnel drainage board laying device of the utility model is as follows: the tunnel drainage board laying device is moved to the area to be laid in the tunnel; the drainage board is rolled up on the rolling mechanism; a section of the drainage board is pulled out and passed upward along one side until it bypasses the rotating guide mechanism and the lifting and supporting mechanism and covers the inner surface of the tunnel; the construction personnel use a roller brush to apply special glue for the drainage board to the adhesive surface of the drainage board and the area to be laid of the tiles of the tunnel respectively; after the glue is applied, the lifting and supporting mechanism is used to push upward and the rotating guide mechanism is used to press outward to paste and position the drainage board and the tiles of the tunnel. During the pasting process, the construction personnel use a rubber hammer to continuously knock the drainage board to discharge the air in the gap between the drainage board and the tiles of the tunnel, so that the drainage board and the tiles of the tunnel are tightly fitted; after the glue of the drainage board is cured, the lifting and supporting mechanism and the inward rotating guide mechanism are lowered, and the tunnel drainage board laying device is moved to the area to be laid of the next section of the drainage board for laying. The drain board is wound around and supported on the rotating guide mechanism during the pulling and laying process, which greatly reduces the resistance of the drain board during transmission and protects the drain board from being scratched. The tunnel drain board laying device has a simple structure and low manufacturing cost, and improves the laying efficiency by pulling and laying around the inner surface of the tunnel. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the main structure of the first embodiment of the drainage board laying device in the tunnel of the utility model.
[0020] Figure 2 for Figure 1 Schematic diagram of the enlarged structure at A.
[0021] Figure 3 It is a schematic cross-sectional structure diagram of the first embodiment of the drainage board laying device in a tunnel of the utility model.
[0022] Figure 4 This is a schematic diagram of the main structure of the second embodiment of the drainage board laying device in the tunnel of the utility model.
[0023] Figure 5 for Figure 4 Schematic diagram of the enlarged structure at B.
[0024] The symbols in the figure represent:
[0025] 1. Moving frame; 11. Moving wheel; 2. Tunnel; 3. Operating platform; 4. Unwinding mechanism; 41. Unwinding frame; 42. Unwinding roller; 5. Rotating guide mechanism; 51. Rotating frame; 52. Guide roller; 53. Inclination limiting assembly; 531. Limiting screw; 532. Limiting hole; 533. First screw; 534. Screw sleeve; 535. Second screw; 6. Lifting and supporting mechanism; 61. Supporting frame; 62. Lifting assembly; 7. Steering roller; 8. Ladder. DETAILED DESCRIPTION
[0026] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0027] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0028] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0029] In the present invention, unless otherwise clearly specified and limited, the terms "assemble", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] Embodiment 1:
[0031] Figures 1 to 3 An embodiment of the utility model for laying drainage boards in tunnels is shown. The drainage board laying device in tunnels of this embodiment comprises a mobile frame 1. The bottom of the mobile frame 1 is provided with moving wheels 11 for moving along the tunnel 2. An operating platform 3 is provided on the mobile frame 1. A winding mechanism 4 for winding and unwinding drainage boards is also provided at the bottom of the mobile frame 1. Rotating guide mechanisms 5 with adjustable inclination angles are respectively provided on both sides of the operating platform 3. A lifting and supporting mechanism 6 for supporting the drainage boards is provided on the top of the mobile frame 1.
[0032] The construction process of the utility model tunnel drainage board laying device is as follows: the tunnel drainage board laying device is moved to the area to be laid in the tunnel; the drainage board is rolled up on the rolling mechanism 4; a section of the drainage board is pulled out and passed upward along one side until it bypasses the rotating guide mechanism 5 and the lifting and supporting mechanism 6 and covers the inner surface of the tunnel 2; the construction personnel use a roller brush to apply the special glue for the drainage board to the adhesive surface of the drainage board and the tile to be laid area of the tunnel 2 respectively; after the glue is applied, the lifting and supporting mechanism 6 is used to support upward and the rotating guide mechanism 5 is used to press outward to paste and position the drainage board and the tile of the tunnel 2. During the pasting process, the construction personnel use a rubber hammer to continuously knock the drainage board to discharge the air in the gap between the drainage board and the tile of the tunnel 2, so that the drainage board and the tile of the tunnel 2 fit tightly; after the glue of the drainage board is cured, the lifting and supporting mechanism 6 and the inverted rotating guide mechanism 5 are lowered, and the tunnel drainage board laying device is moved to the next section of the drainage board to be laid for laying. The drain board is wound around and supported on the rotating guide mechanism 5 during the pulling and laying process, which greatly reduces the resistance of the drain board during transmission and protects the drain board from being scratched. The tunnel drainage board laying device has a simple structure and low manufacturing cost, and improves the laying efficiency by pulling and laying around the inner surface of the tunnel 2.
[0033] Furthermore, in this embodiment, the rotary guide mechanism 5 includes a rotary frame 51, a guide roller 52 and an inclination limiting assembly 53. One end of the rotary frame 51 is rotatably set on the operating platform 3, the guide roller 52 is set at the other end of the rotary frame 51, and the inclination limiting assembly 53 is set between the rotary frame 51 and the operating platform 3 to limit the inclination of the rotary frame 51. The rotary frame 51 can be rotated to adjust the inclination. After the inclination is adjusted to the right position, the positioning is limited by the inclination limiting assembly 53. During the pulling process of the drain plate, the guide roller 52 supports and guides the drain plate. During the pasting process of the drain plate and the tile of the tunnel 2, the rotary frame 51 rotates to a position where the guide roller 52 presses against the drain plate, and the drain plate and the tile of the tunnel 2 are pasted under the pressing action of the guide roller 52.
[0034] Furthermore, in this embodiment, the inclination limiting assembly 53 includes a limiting screw 531 and a plurality of limiting holes 532. Each limiting hole 532 is provided on the operating platform 3 and is arranged at intervals around the rotation center of the rotating frame 51. The limiting screw 531 is threadedly connected to the rotating frame 51 and is used to be inserted into the corresponding limiting hole 532. The limiting screw 531 is loosened to separate the limiting screw 531 from the limiting hole 532, and the rotating frame 51 can be rotated to adjust the inclination. After the inclination is adjusted to the right position, the limiting screw 531 is tightened again to insert the limiting screw 531 into the corresponding limiting hole 532 to limit the rotation of the rotating frame 51. The structure is simple and the operation is convenient.
[0035] Furthermore, in this embodiment, steering rollers 7 are respectively provided on both sides of the operating platform 3. The drain board bypasses the steering rollers 7 during the pulling and laying process, and the steering rollers 7 support and guide the drain board.
[0036] Furthermore, in this embodiment, the unwinding mechanism 4 includes an unwinding frame 41 and an unwinding roller 42, wherein the unwinding frame 41 is disposed on the movable frame 1, and the unwinding roller 42 is disposed on the unwinding frame 41. Preferably, the unwinding roller 42 is detachably disposed on the unwinding frame 41, so that the drainage board can be installed on the unwinding frame 41 after being rolled up.
[0037] Furthermore, in this embodiment, the lifting and supporting mechanism 6 includes a supporting frame 61 and a lifting assembly 62, wherein the lifting assembly 62 is arranged on the mobile frame 1, the supporting frame 61 is arranged on the top of the lifting assembly 62, and the two sides of the supporting frame 61 are respectively provided with steering rollers 7. The supporting frame 61 supports the drain board on the top wall of the tunnel 2 through the ascending movement of the lifting assembly 62. During the pulling and laying process, the drain board bypasses the supporting frame 61, and the steering roller 7 on the supporting frame 61 supports and guides the drain board. Preferably, the lifting assembly 62 includes a lifting screw and a rotating handle, wherein the lifting screw is vertically penetrated in the mobile frame 1 and is threadedly connected to the mobile frame 1, the supporting frame 61 is arranged at the top of the lifting screw (such as being rotatably arranged at the top of the lifting screw), and the rotating handle is arranged at the bottom of the lifting screw, and the lifting screw is driven to rotate by turning the rotating handle to drive the supporting frame 61 to lift and lower.
[0038] Furthermore, in this embodiment, at least two operating platforms 3 are provided and arranged in an upper and lower space. Preferably, a railing is provided on the periphery of the operating platform 3.
[0039] Furthermore, in this embodiment, a ladder 8 for ascending and descending the operating platform 3 is provided on the movable frame 1 .
[0040] Furthermore, the moving wheel 11 moves along the central axis of the tunnel 2. The moving wheel 11 is provided with a locking mechanism, and after being in place, the moving wheel 11 is locked in place by the locking mechanism.
[0041] Embodiment 2:
[0042] Figure 4 and Figure 5 Another embodiment of the tunnel drainage board laying device of the utility model is shown. The structure of the tunnel drainage board laying device of this embodiment is basically the same as that of the first embodiment, and the only difference is that the inclination angle limiting component 53 includes a telescopic adjustment member, one end of the telescopic adjustment member is hinged to the rotating frame 51, and the other end is hinged to the operating platform 3. The inclination angle of the rotating frame 51 is adjusted by the telescopic movement of the telescopic adjustment member, and the adjustment is more convenient.
[0043] Furthermore, in this embodiment, the telescopic adjustment member includes a first screw rod 533, a screw sleeve 534 and a second screw rod 535. One end of the first screw rod 533 is hinged to the rotating frame 51, and the other end is threadedly connected to one end of the screw sleeve 534. One end of the second screw rod 535 is hinged to the operating platform 3, and the other end is threadedly connected to the other end of the screw sleeve 534. By rotating the screw sleeve 534, the overall length of the telescopic adjustment member can be adjusted to achieve telescopic adjustment of the telescopic adjustment member, which has a simple structure and is easy to operate.
[0044] Although the present invention has been disclosed as a preferred embodiment, it is not intended to limit the present invention. Any technician familiar with the art can use the above disclosed technical content to make many possible changes and modifications to the technical solution of the present invention without departing from the scope of the technical solution of the present invention, or modify it into an equivalent embodiment of equivalent changes. Therefore, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention should fall within the scope of protection of the technical solution of the present invention.
Claims
1. A device for laying drainage boards in a tunnel, comprising a movable frame (1), wherein the bottom of the movable frame (1) is provided with movable wheels (11) for moving along the tunnel (2), characterized in that: An operating platform (3) is provided on the mobile frame (1), a winding mechanism (4) for winding and unwinding the drainage board is also provided at the bottom of the mobile frame (1), rotating guide mechanisms (5) with adjustable inclination angles are provided on both sides of the operating platform (3), and a lifting and supporting mechanism (6) for supporting the drainage board is provided at the top of the mobile frame (1).
2. The tunnel drainage board laying device according to claim 1, characterized in that: The rotary guide mechanism (5) comprises a rotary frame (51), a guide roller (52) and an inclination angle limiting assembly (53); one end of the rotary frame (51) is rotatably arranged on an operating platform (3); the guide roller (52) is arranged at the other end of the rotary frame (51); and the inclination angle limiting assembly (53) is arranged between the rotary frame (51) and the operating platform (3) and is used to limit the inclination angle of the rotary frame (51).
3. The tunnel drainage board laying device according to claim 2, characterized in that: The inclination angle limiting assembly (53) comprises a limiting screw (531) and a plurality of limiting holes (532), each of the limiting holes (532) being provided on the operating platform (3) and arranged at intervals around the rotation center of the rotating frame (51), and the limiting screw (531) being threadedly connected to the rotating frame (51) and being used for being inserted into a corresponding limiting hole (532).
4. The tunnel drainage board laying device according to claim 2, characterized in that: The inclination angle limiting assembly (53) comprises a telescopic adjustment member, one end of which is hinged to the rotating frame (51) and the other end of which is hinged to the operating platform (3).
5. The tunnel drainage board laying device according to claim 4, characterized in that: The telescopic adjustment member comprises a first screw rod (533), a screw sleeve (534) and a second screw rod (535); one end of the first screw rod (533) is hinged to the rotating frame (51), and the other end is threadedly connected to one end of the screw sleeve (534); one end of the second screw rod (535) is hinged to the operating platform (3), and the other end is threadedly connected to the other end of the screw sleeve (534).
6. The device for laying drainage boards in tunnels according to any one of claims 1 to 5, characterized in that: Steering rollers (7) are respectively provided on both sides of the operating platform (3).
7. The device for laying drainage boards in tunnels according to any one of claims 1 to 5, characterized in that: The unwinding mechanism (4) comprises a unwinding frame (41) and a unwinding roller (42); the unwinding frame (41) is arranged on the movable frame (1), and the unwinding roller (42) is arranged on the unwinding frame (41).
8. The device for laying drainage boards in tunnels according to any one of claims 1 to 5, characterized in that: The lifting and supporting mechanism (6) comprises a supporting frame (61) and a lifting assembly (62); the lifting assembly (62) is arranged on the moving frame (1); the supporting frame (61) is arranged on the top of the lifting assembly (62); and steering rollers (7) are respectively arranged on both sides of the supporting frame (61).
9. The device for laying drainage boards in tunnels according to any one of claims 1 to 5, characterized in that: The operating platforms (3) are provided with at least two and are arranged spaced apart up and down.
10. The device for laying drainage boards in tunnels according to any one of claims 1 to 5, characterized in that: The movable frame (1) is provided with a ladder (8) for ascending and descending the operating platform (3).
Citation Information
Patent Citations
A tunnel waterproofing membrane laying trolley
CN107327309B