Laminating roller externally hung on laminating station
By designing an external bonding roller for the fitting station, the problem that existing equipment cannot meet the production needs of complex products is solved, and the effect of expanding the station on the original equipment is achieved, reducing production costs and improving production efficiency.
Patent Information
- Application Number
- CN202421582288.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-05
AI Technical Summary
The existing fitting station equipment cannot meet the needs of customers for the production of complex products, resulting in insufficient equipment and increased production costs.
Design a fitting station external bonding roller, including an external frame, rubber roller assembly, steel roller assembly and transmission roller assembly, which can be directly installed on the original equipment to expand new stations and meet the production needs of complex products.
By installing the external bonding roller of the fitting station on the original equipment, it is possible to expand new stations without replacing the equipment and adding electronic control parts, reduce fixed asset investment, and improve production efficiency and product quality.
Smart Images

Figure CN222760081U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of composite equipment, and more specifically to an externally mounted laminating roller of a laminating station. Background Art
[0002] With the market demand, more and more customers require all auxiliary materials to be attached to one product, commonly known as one-piece die-cut products, which saves customers' assembly time and production costs. As a result, the demand for laminating stations is increasing. From the initial 10 stations to the current 32 stations, it still cannot meet all customer needs. As customer demand becomes higher and higher, the original equipment is unable to produce customer products. Therefore, it is necessary to add equipment with larger stations for processing to meet the production of customers' complex products. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide an externally mounted laminating roller for a laminating station.
[0004] The utility model discloses a laminating station externally mounted laminating roller, the technical solution adopted is:
[0005] The laminating station has an external laminating roller, comprising: an external frame, a rubber roller assembly, a steel roller assembly and a transmission roller assembly; the rubber roller assembly, the steel roller assembly and the transmission roller assembly are all connected to the external frame; the transmission roller assembly is connected to the steel roller assembly to drive the steel roller assembly to rotate; the rubber roller assembly and the steel roller assembly are arranged relatively to each other to perform roll pressing and laminating on the materials to be laminated.
[0006] Furthermore, the external laminating roller of the laminating station also includes: a tensioning assembly, and both ends of the tensioning assembly are respectively connected to the rubber roller assembly and the steel roller assembly.
[0007] Furthermore, the tensioning assembly includes: a tensioning spring, and the rubber roller assembly and the steel roller assembly are connected by one or more tensioning springs.
[0008] Furthermore, the external frame includes: a side frame body, a transverse axis and a cross beam; there are two side frames, the upper parts of the two side frames are connected by two oppositely arranged transverse axes, and the lower parts of the two side frames are connected by two oppositely arranged cross beams.
[0009] Furthermore, the outer sides of the two side frame bodies are provided with mounting frames with bolt connection holes.
[0010] Furthermore, the rubber roller assembly includes: a rubber roller body, a first assembly seat and a distance-adjusting screw; the two ends of the rubber roller body are rotated in the mounting holes of the two first assembly seats, and the two first assembly seats are slid on the assembly slide rails in the vertical slide grooves of the two side frames; the two first assembly seats are rotatably connected with the distance-adjusting screws, and the two distance-adjusting screws are threadedly connected in the through-threaded openings at the tops of the two side frames.
[0011] Furthermore, the pitch-adjusting screw is threadedly connected to a locking nut, and the lower surface of the locking nut abuts against the upper surface of the side frame body.
[0012] Furthermore, the steel roller assembly includes: a steel roller body, a second assembly seat and a driven gear; both ends of the steel roller body are rotated in the mounting holes of the two second assembly seats, and the two second assembly seats are slid on the assembly slide rails in the vertical slide grooves of the two side frames; the driven gear fixed to one end of the steel roller body is meshed with the transmission roller assembly; a tension spring is fixed between the second assembly seat and the first assembly seat.
[0013] Furthermore, the transmission roller assembly includes: a transmission roller body, a third assembly seat and a driving gear; both ends of the transmission roller body are rotated in the mounting holes of the two third assembly seats, and the two third assembly seats are slid on the assembly slide rails in the vertical slide grooves of the two side frames; the driving gear fixed to one end of the transmission roller body is meshed and connected to the driven gear.
[0014] Furthermore, the driving roller body is connected to two or more supporting rings, and the upper part of the outer ring surface of the supporting ring abuts against the lower part of the roller surface of the steel roller body.
[0015] It can be seen from the above scheme that the external bonding roller of the bonding station described in the utility model can be directly installed on the original equipment. Without replacing the equipment or adding the electronic control part, new available stations can be expanded on the original equipment, which can effectively reduce the fixed asset investment and meet the customer's demand for complex products.
[0016] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 A front view of an external laminating roller of a laminating station provided in an embodiment of the utility model;
[0019] Figure 2 A top view of an external laminating roller of a laminating station provided in an embodiment of the utility model;
[0020] Figure 3 A left side view of an external laminating roller of a laminating station provided in an embodiment of the utility model;
[0021] Figure 4 A three-dimensional diagram of an externally mounted laminating roller of a laminating station provided in an embodiment of the utility model.
[0022] Icons: external frame 1; side frame 101; horizontal axis 102; crossbeam 103; mounting frame 104; rubber roller assembly 2; rubber roller body 201; first assembly seat 202; pitch adjustment screw 203; locking nut 204; steel roller assembly 3; steel roller body 301; second assembly seat 302; driven gear 303; transmission roller assembly 4; transmission roller body 401; third assembly seat 402; driving gear 403; tensioning assembly 5; support ring 6. DETAILED DESCRIPTION
[0023] In order to clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention, it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] It should be understood that the terms such as “having”, “including” and “comprising” used herein do not exclude the existence or addition of one or more other elements or combinations thereof.
[0025] See also Figure 1-4 The utility model provides an external laminating roller for a laminating station, comprising: an external frame 1, a rubber roller assembly 2, a steel roller assembly 3 and a transmission roller assembly 4; the rubber roller assembly 2, the steel roller assembly 3 and the transmission roller assembly 4 are all connected to the external frame 1; the transmission roller assembly 4 is connected to the steel roller assembly 3 to drive the steel roller assembly 3 to rotate; the rubber roller assembly 2 and the steel roller assembly 3 are arranged relatively to each other to perform roll pressing and laminating on the materials to be laminated.
[0026] The external laminating roller of the laminating station of the utility model can install the external frame 1 on the frame of the original laminating equipment through the cooperation of bolts and nuts, and connect the transmission roller assembly 4 with the power output device of the original laminating equipment. When the transmission roller assembly 4 is in operation, it can drive the steel roller assembly 3 to operate, so that the laminating composite processing of the product is carried out through the cooperation of the steel roller assembly 3 and the rubber roller assembly 2. The structural design of the utility model allows it to be directly installed on the original equipment. Without replacing the equipment or adding the electronic control part, new available stations are expanded on the original equipment, which can effectively reduce the fixed asset investment, meet the customers' production and processing needs for complex products, ensure production efficiency and production quality, and reduce production costs.
[0027] The laminating station external laminating roller further comprises: a tensioning assembly 5, the two ends of which are respectively connected to the rubber roller assembly 2 and the steel roller assembly 3. The ends of the rubber roller assembly 2 and the steel roller assembly 3 are connected by the tensioning assembly 5, which can improve the stability of the relative position of the rubber roller assembly 2 and the steel roller assembly 3, ensure the uniformity of product lamination, and improve the quality of processed products.
[0028] The tensioning assembly 5 includes: a tensioning spring. The rubber roller assembly 2 and the steel roller assembly 3 are connected by one or more tensioning springs. The tensioning spring is used to limit the tension, which has low cost and is easy to replace. Preferably, two tensioning springs are arranged relatively at the two ends of the rubber roller assembly 2 and the steel roller assembly 3 to ensure the tensioning effect.
[0029] The external frame 1 includes: a side frame body 101, a transverse axis 102 and a cross beam 103; there are two side frame bodies 101, the upper parts of the two side frame bodies 101 are connected by two oppositely arranged transverse axes 102, and the lower parts of the two side frame bodies 101 are connected by two oppositely arranged cross beams 103; the outer sides of the two side frame bodies 101 are provided with a mounting frame 104 with bolt connection holes.
[0030] In the external frame 1, the horizontal axis 102 and the crossbeam 103 are connected to the two side frame bodies 101 by the cooperation of bolts and nuts, which is convenient for assembly or maintenance and replacement of accessories. It has good stability and high structural strength, and is convenient for installation and disassembly of the rubber roller assembly 2, the steel roller assembly 3 and the transmission roller assembly 4.
[0031] The rubber roller assembly 2 includes: a rubber roller body 201, a first assembly seat 202 and a pitch-adjusting screw 203; both ends of the rubber roller body 201 are rotated in the mounting holes of the two first assembly seats 202, and the two first assembly seats 202 are slidably arranged on the assembly slide rails in the vertical slide grooves of the two side frames 101; the two first assembly seats 202 are rotatably connected with the pitch-adjusting screws 203, and the two pitch-adjusting screws 203 are threadedly connected in the through-threaded openings at the tops of the two side frames 101.
[0032] The distance between the rubber roller body 201 and the steel roller assembly 3 can be adjusted by rotating the two distance-adjusting screws 203, which is convenient for composite processing of products of different thicknesses. When the two distance-adjusting screws 203 are rotated, the contact position of the two distance-adjusting screws 203 and the through-threaded openings at the tops of the two side frames 101 can be changed, thereby driving the two first assembly seats 202 to slide on the assembly slide rails in the vertical slide grooves of the two side frames 101, thereby adjusting the horizontal height of the rubber roller body 201, and then adjusting the distance between the rubber roller body 201 and the steel roller assembly 3, which is very convenient to operate.
[0033] The adjusting screw 203 is threadedly connected to a locking nut 204, and the lower surface of the locking nut 204 abuts against the upper surface of the side frame 101. After adjusting the horizontal height of the rubber roller body 201, the lower surface of the locking nut 204 can be controlled to abut against the upper surface of the side frame 101, thereby appropriately limiting the position of the rubber roller body 201 and improving the stability of the rubber roller body 201 after the position is adjusted.
[0034] The steel roller assembly 3 includes: a steel roller body 301, a second assembly seat 302 and a driven gear 303; both ends of the steel roller body 301 are rotated in the mounting holes of the two second assembly seats 302, and the two second assembly seats 302 are slidably arranged on the assembly slide rails in the vertical slide grooves of the two side frames 101; the driven gear 303 fixedly connected to one end of the steel roller body 301 is meshed with the transmission roller assembly 4; a tension spring is fixedly connected between the second assembly seat 302 and the first assembly seat 202.
[0035] The two ends of the steel roller body 301 are rotatably connected to the two second assembly seats 302, and the two second assembly seats 302 are slidably connected to the assembly slide rails in the vertical slide grooves of the two side frames 101, making it very convenient to install or disassemble.
[0036] Furthermore, locking screws can be provided on the two side frames 101, and the inner ends of the locking screws can be inserted into the positioning holes on the sides of the second assembly seat 302, so as to limit the position of the second assembly seat 302, and finally precisely control the position of the steel roller body 301; or, locking screws can be threadedly connected to the second assembly seat 302, and a plurality of locking holes can be provided on the side frame 101, so that after adjusting the position, they can be inserted into the locking holes at different positions for positioning and fixing.
[0037] The transmission roller assembly 4 includes: a transmission roller body 401, a third assembly seat 402 and a driving gear 403; both ends of the transmission roller body 401 are rotated in the mounting holes of the two third assembly seats 402, and the two third assembly seats 402 are slidably arranged on the assembly slide rails in the vertical slide grooves of the two side frames 101; the driving gear 403 fixed to one end of the transmission roller body 401 is meshedly connected to the driven gear 303.
[0038] One end of the transmission roller body 401 is connected to the power output device of the original bonding equipment so that it can rotate under the drive of the power output device of the original bonding equipment. When the transmission roller body 401 rotates, it can drive the driving gear 403 to rotate. When the driving gear 403 rotates, the meshing driven gear 303 rotates, thereby driving the steel roller body 301 to rotate; the two third assembly seats 402 are slidably arranged on the assembly slide rails in the vertical slide grooves of the two side frames 101, which are convenient for installation or disassembly.
[0039] Furthermore, a limiting bolt can be connected to the third assembly seat 402, and the limiting bolt is inserted into the limiting hole on the side frame body 101, so as to limit the height position of the transmission roller body 401 and improve the stability of the transmission connection between it and the steel roller body 301.
[0040] The transmission roller body 401 is connected to more than two support rings 6 , and the upper part of the outer ring surface of the support ring 6 abuts against the lower roller surface of the steel roller body 301 , thereby improving the stability of the transmission connection between the transmission roller body 401 and the steel roller body 301 .
[0041] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0042] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0043] Although the implementation scheme of the utility model has been disclosed as above, it is not limited to the applications listed in the specification and implementation modes. It can be fully applied to various fields suitable for the utility model. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the utility model is not limited to the specific details and the illustrations shown and described herein.
Claims
1. The laminating station is equipped with an external laminating roller, which is characterized by: include: The external hanging frame (1), the rubber roller assembly (2), the steel roller assembly (3) and the transmission roller assembly (4); the rubber roller assembly (2), the steel roller assembly (3) and the transmission roller assembly (4) are all connected to the external hanging frame (1); the transmission roller assembly (4) is connected to the steel roller assembly (3) to drive the steel roller assembly (3) to rotate; the rubber roller assembly (2) and the steel roller assembly (3) are arranged relative to each other to roll-press and laminate the materials to be laminated.
2. The external laminating roller of the laminating station according to claim 1 is characterized in that: Also includes: A tensioning assembly (5), two ends of which are respectively connected to the rubber roller assembly (2) and the steel roller assembly (3).
3. The external laminating roller of the laminating station according to claim 2 is characterized in that: The tensioning assembly (5) comprises a tensioning spring, and the rubber roller assembly (2) and the steel roller assembly (3) are connected via one or more tensioning springs.
4. The external laminating roller of the laminating station according to claim 3 is characterized in that: The external rack (1) comprises: a side frame body (101), a transverse axis (102) and a cross beam (103); two side frame bodies (101) are provided, the upper parts of the two side frame bodies (101) are connected by two oppositely arranged cross axes (102), and the lower parts of the two side frame bodies (101) are connected by two oppositely arranged cross beams (103).
5. The external laminating roller of the laminating station according to claim 4 is characterized in that: The outer sides of the two side frame bodies (101) are each provided with a mounting frame (104) with bolt connection holes.
6. The external laminating roller of the laminating station according to claim 4, characterized in that: The rubber roller assembly (2) comprises: a rubber roller body (201), a first assembly seat (202) and a pitch-adjusting screw (203); the two ends of the rubber roller body (201) are rotatably arranged in the mounting holes of the two first assembly seats (202), and the two first assembly seats (202) are slidably arranged on assembly slide rails in the vertical slide grooves of the two side frames (101); the two first assembly seats (202) are rotatably connected with the pitch-adjusting screws (203), and the two pitch-adjusting screws (203) are threadedly connected in the through-threaded openings at the tops of the two side frames (101).
7. The external laminating roller of the laminating station according to claim 6 is characterized in that: The pitch-adjusting lead screw (203) is threadedly connected to a locking nut (204), and the lower surface of the locking nut (204) abuts against the upper surface of the side frame body (101).
8. The external laminating roller of the laminating station according to claim 6, characterized in that: The steel roller assembly (3) comprises: a steel roller body (301), a second assembly seat (302) and a driven gear (303); the two ends of the steel roller body (301) are rotated in the mounting holes of the two second assembly seats (302), and the two second assembly seats (302) are slidably arranged on assembly slide rails in the vertical slide grooves of the two side frames (101); the driven gear (303) fixedly connected to one end of the steel roller body (301) is meshed with the transmission roller assembly (4); and a tension spring is fixedly connected between the second assembly seat (302) and the first assembly seat (202).
9. The external laminating roller of the laminating station according to claim 8, characterized in that: The transmission roller assembly (4) comprises: a transmission roller body (401), a third assembly seat (402) and a driving gear (403); two ends of the transmission roller body (401) are rotated in the mounting holes of the two third assembly seats (402), and the two third assembly seats (402) are slidably arranged on the assembly slide rails in the vertical slide grooves of the two side frames (101); and the driving gear (403) fixedly connected to one end of the transmission roller body (401) is meshedly connected to the driven gear (303).
10. The external laminating roller of the laminating station according to claim 9, characterized in that: The driving roller body (401) is connected to more than two support rings (6), and the upper part of the outer ring surface of the support ring (6) contacts the lower part of the roller surface of the steel roller body (301).