Discharging valve device

By providing a first joint mechanism, a second joint mechanism and a material plug in the discharge valve device, the problems of insufficient mixing and waste of materials caused by the traditional discharge valve are solved, and higher stirring quality and discharge efficiency are achieved.

CN222760367UActive Publication Date: 2025-04-15ROSS WUXI EQUIP COMPANY
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Patent Information

Application Number
CN202421555460.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-04-15
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

When traditional discharge valves are used in a mixing container, the materials cannot be fully mixed, resulting in some materials being released during discharge to ensure quality, resulting in waste of materials.

Method used

A discharge valve device is designed, by providing a first joint mechanism, a second joint mechanism and a material plug, materials are prevented from flowing into the valve device, and sufficient mixing of materials and effective discharge of materials are achieved.

Benefits of technology

Improve the mixing quality, avoid waste of materials, and facilitate post-disassembly cleaning and maintenance.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222760367U_ABST
Patent Text Reader

Abstract

The utility model relates to a discharging valve device which comprises a valve mechanism, a feeding port of the valve mechanism is connected with a discharging port of a container through a first connector mechanism, a first discharging channel is arranged in the first connector mechanism, and a discharging port of the valve mechanism is connected with a second connector mechanism. A second discharging passage is arranged in the second joint mechanism, and materials in the container are discharged through the first discharging passage and the second discharging passage; material plugs are installed in the first connector mechanism, the valve mechanism and the second connector mechanism in a matched mode at the same time, and the first discharging channel and the second discharging channel are completely filled with the material plugs, so that materials in the container are prevented from leaking into the valve mechanism when the container conducts stirring. By arranging the first connector mechanism, the second connector mechanism and the material plug, materials in the container can be prevented from flowing into the discharging valve device, so that the stirring quality of the container is improved, and material waste is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of discharge valves, in particular to a discharge valve device. Background Art

[0002] The discharge valve is an important component of the mixing vessel. Its function is not limited to controlling the discharge of materials, but also includes ensuring the complete mixing of materials and liquids and preventing material leakage. The structure and performance of the discharge valve directly affect the stability of the working performance of the mixing vessel.

[0003] In the prior art, the structure of the discharge valve includes a valve body and a valve core installed inside the valve body. The valve core is controlled to rotate by a valve stem to open or close the discharge valve. However, for a mixing container, when a conventional discharge valve is used for the discharge port, part of the material inside the mixing container will flow into the discharge valve and cannot be fully mixed, so that part of the material needs to be released during discharge to ensure product quality, thereby causing material waste. Utility Model Content

[0004] In view of the shortcomings of the above-mentioned existing production technology, the applicant provides a discharge valve device, which can prevent the material inside the container from flowing into the discharge valve device by setting a first joint mechanism, a second joint mechanism and a material plug, thereby improving the stirring quality of the container and avoiding material waste.

[0005] The technical solution adopted by the utility model is as follows:

[0006] A discharge valve device, comprising a valve mechanism, wherein an inlet of the valve mechanism is connected to a discharge port of a container via a first joint mechanism, a first discharge passage is provided inside the first joint mechanism, the discharge port of the valve mechanism is connected to a second joint mechanism, a second discharge passage is provided inside the second joint mechanism, and the material inside the container is discharged via the first discharge passage and the second discharge passage;

[0007] The first joint mechanism, the valve mechanism and the second joint mechanism are equipped with material plugs inside, and the material plugs completely fill the first discharge passage and the second discharge passage, thereby preventing the material inside the container from leaking into the valve mechanism when stirring.

[0008] As a further improvement of the above technical solution:

[0009] The structure of the first joint mechanism is as follows: it includes a disc-shaped cover plate, a first groove is provided in the middle of the back side of the cover plate, so that a positioning boss is formed at the back side edge of the cover plate, the cover plate is installed in cooperation with the valve mechanism through the positioning boss, and a center hole is provided in the first groove;

[0010] A cylindrical connecting sleeve is provided on the front side of the cover plate. The connecting sleeve is arranged concentrically with the cover plate. The outer circumferential surface of the connecting sleeve forms a plane through a vertical section. A second groove is provided on the plane. The second groove is connected to the center hole to form a first discharge passage.

[0011] The positioning boss is provided with a plurality of first mounting holes.

[0012] A plurality of sealing grooves are arranged on the inner wall surface of the central hole, and a single sealing groove is annular.

[0013] The structure of the second joint mechanism is as follows: it includes a connecting pipe, the interior of the connecting pipe is hollow to form a second discharge passage, one end of the connecting pipe is provided with a flange, and the other end of the connecting pipe is cooperated with a clamp, and the connecting pipe is installed with the material plug through the clamp.

[0014] A plurality of second mounting holes are provided on the end surface of the flange.

[0015] The structure of the valve mechanism is as follows: it comprises a valve body, the outer wall surface of the valve body is symmetrically provided with protrusions, and the end surface of a single protrusion is provided with a valve installation hole.

[0016] The valve mechanism and the first joint mechanism, as well as the valve mechanism and the second joint mechanism are sealed and installed via a sealing assembly.

[0017] The first joint mechanism, the valve mechanism and the second joint mechanism are fastened by a plurality of connecting bolts.

[0018] The second joint mechanism is sealed and installed with a sealing ring and a material plug.

[0019] The beneficial effects of the utility model are as follows:

[0020] The utility model has a compact and reasonable structure and is easy to operate. By arranging the first joint mechanism, the second joint mechanism and the material plug, the material inside the container can be prevented from flowing into the discharge valve device, thereby improving the mixing quality of the container and avoiding material waste.

[0021] The utility model also has the following advantages:

[0022] (1) In the present invention, by providing a positioning boss, the outer wall surface of the valve body in the valve mechanism can be positioned so that the valve mechanism and the first joint mechanism are aligned.

[0023] (2) In the utility model, a plane is provided so that the side wall of the connecting sleeve is flush with the bottom wall of the container, thereby preventing the problem of material piling up inside the container and being able to cooperate with the discharging machine to extrude and discharge the material, thereby making the discharging valve device suitable for discharging high-viscosity materials.

[0024] (3) In the present invention, the first joint mechanism, the valve mechanism and the second joint mechanism are fastened by setting connecting bolts, which makes disassembly and assembly easy, and facilitates the subsequent disassembly, cleaning and maintenance of the valve mechanism and the second joint mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a structural schematic diagram of the utility model.

[0026] Figure 2 It is an exploded view of the utility model.

[0027] Figure 3 It is a structural schematic diagram of the first joint mechanism in the utility model.

[0028] Figure 4 for Figure 3 Side view of.

[0029] Figure 5 for Figure 3 Top view of the .

[0030] Figure 6 This is a schematic diagram of the utility model in working state Figure 1 .

[0031] Figure 7 This is a schematic diagram of the utility model in working state Figure 2 .

[0032] Figure 8 This is a schematic diagram of the utility model in working state Figure 3 .

[0033] Among them: 1. first joint mechanism; 2. second joint mechanism; 3. valve mechanism; 4. connecting bolts; 5. sealing ring; 6. material plug; 7. container;

[0034] 101, cover plate; 102, connecting sleeve; 103, positioning boss; 104, first mounting hole; 105, plane; 106, first discharge passage;

[0035] 201, connecting pipe; 202, clamp; 203, flange; 204, second mounting hole; 205, second discharge passage;

[0036] 301, valve body; 302, valve stem; 303, valve core; 304, bump; 305, valve mounting hole. DETAILED DESCRIPTION

[0037] The specific implementation of the present utility model is described below in conjunction with the accompanying drawings.

[0038] The structure and functions of the utility model are as follows:

[0039] like Figure 1-Figure 8 As shown, a discharging valve device includes a valve mechanism 3, the inlet of the valve mechanism 3 is connected to the discharging port of the container 7 through a first joint mechanism 1, a first discharging passage 106 is arranged inside the first joint mechanism 1, the discharging port of the valve mechanism 3 is connected to the second joint mechanism 2, a second discharging passage 205 is arranged inside the second joint mechanism 2, and the material inside the container 7 is discharged through the first discharging passage 106 and the second discharging passage 205; the first joint mechanism 1, the valve mechanism 3 and the second joint mechanism 2 are simultaneously equipped with a material plug 6 inside, and the material plug 6 completely fills the first discharging passage 106 and the second discharging passage 205, so as to prevent the material inside the container 7 from leaking into the valve mechanism 3 when the container 7 is stirred. The discharging valve device of the utility model includes a first joint mechanism 1, a second joint mechanism 2 and a valve mechanism 3; wherein,

[0040] The first joint mechanism 1 is used to connect with the container 7, such as Figure 1-Figure 5 As shown, the structure of the first joint mechanism 1 is as follows: it includes a disc-shaped cover plate 101, a first groove is provided in the middle of the back side of the cover plate 101, so that a positioning boss 103 is formed at the back edge of the cover plate 101, the cover plate 101 is installed in cooperation with the valve mechanism 3 through the positioning boss 103, and a center hole is provided in the first groove; a cylindrical connecting sleeve 102 is provided on the front side of the cover plate 101, the connecting sleeve 102 is arranged concentrically with the cover plate 101, the outer circumferential surface of the connecting sleeve 102 forms a plane 105 through a vertical section, a second groove is provided on the plane 105, and the second groove is connected with the center hole to form a first discharge passage 106. The valve mechanism 3 is installed on the back side of the cover plate 101, and by providing the positioning boss 103, the outer wall surface of the valve body in the valve mechanism 3 can be positioned so that the valve mechanism 3 is aligned with the first joint mechanism 1;

[0041] In the present invention, the discharge port on the container 7 is opened at the connection between the side wall and the bottom wall, and is L-shaped. An L-shaped bend is formed between the front surface of the cover plate 101 and the plane 105, corresponding to the shape of the discharge port of the container 7; the first joint mechanism 1 can be fixedly connected to the container 7 by welding, such as Figure 6-Figure 8 As shown, the side wall surface of the cover plate 101 is abutted against the side wall surface of the container 7, and the connecting sleeve 102 is abutted against the bottom wall surface of the container 7, so that the first joint mechanism 1 is installed in the discharge port of the container 7;

[0042] In addition, by providing the plane 105, the side wall surface of the connecting sleeve 102 is flush with the bottom wall surface of the container 7, thereby preventing material accumulation.

[0043] The positioning boss 103 is provided with a plurality of first mounting holes 104. The first mounting holes 104 are used for matching with the connecting bolts 4 for mounting.

[0044] Several sealing grooves are arranged on the inner wall of the center hole, and each sealing groove is annular. A sealing member is installed in the sealing groove to improve the sealing performance between the plug 6 and the first joint mechanism 1, and prevent the material in the container 7 from leaking into the discharge valve device when the material is stirred.

[0045] The second joint mechanism 2 is used to connect the container 7 with the discharge pipe group when discharging materials. Figure 1-Figure 2 As shown, the structure of the second joint mechanism 2 is as follows: it includes a connecting pipe 201, the interior of the connecting pipe 201 is hollow to form a second discharge passage 205, one end of the connecting pipe 201 is provided with a flange 203, and the other end of the connecting pipe 201 is equipped with a clamp 202, and the connecting pipe 201 is installed with the plug 6 through the clamp 202. A plurality of second mounting holes 204 are provided on the end surface of the flange 203, and the second mounting holes 204 correspond to the first mounting holes 104 one by one, and are used for mounting with the connecting bolts 4.

[0046] like Figure 1-Figure 2 As shown, the structure of the valve mechanism 3 is as follows: it includes a valve body, and convex blocks 304 are symmetrically arranged on the outer wall surface of the valve body, and a valve installation hole 305 is opened on the end surface of a single convex block 304. In the utility model, the valve body adopts a manual ball valve, and its specific structure includes a hollow valve body 301, and a valve core 303 is installed inside the valve body 301. The valve core 303 is connected to the valve stem 302, and the valve stem 302 extends to the outside of the valve body 301; the convex block 304 is arranged on the outer wall surface of the valve body 301;

[0047] In the utility model, the valve mechanism 3 is used to control the connection and disconnection between the first discharge passage 106 and the second discharge passage 205 when the container 7 is discharged; when the valve body is opened, the first discharge passage 106 is connected to the second discharge passage 205; when the valve body is closed, the first discharge passage 106 and the second discharge passage 205 are disconnected.

[0048] The valve mechanism 3 and the first joint mechanism 1, and the valve mechanism 3 and the second joint mechanism 2 are sealed and installed through a sealing assembly; the second joint mechanism 2 is sealed and installed through a sealing ring 5 and a material plug 6. By providing a sealing assembly and a sealing ring 5, the sealing performance of the discharge valve device can be improved to prevent material leakage.

[0049] The first joint mechanism 1, the valve mechanism 3 and the second joint mechanism 2 are fastened by a plurality of connecting bolts 4. Specifically, in the present invention, four first mounting holes 104, four second mounting holes 204, two valve mounting holes 305 and four connecting bolts 4 are provided;

[0050] The two connecting bolts 4 pass through a first mounting hole 104, a valve mounting hole 305, and a second mounting hole 204 in sequence at the same time;

[0051] The other two connecting bolts 4 pass through a first mounting hole 104 and a second mounting hole 204 respectively at the same time, so as to fasten and install the first joint mechanism 1, the valve mechanism 3 and the second joint mechanism 2 in sequence.

[0052] The working process of the utility model is as follows:

[0053] like Figure 6 As shown, when the container 7 is stirring, the material plug 6 is installed inside the first joint mechanism 1, the valve mechanism 3 and the second joint mechanism 2 (the valve mechanism 3 is in an open state here), and the material plug 6 is fixed by the clamp 202, so that the material plug 6 completely fills the first discharge passage 106 and the second discharge passage 205, thereby preventing the material inside the container 7 from leaking into the discharge valve device;

[0054] like Figure 7-Figure 8 As shown, when the container 7 has completed the stirring work and needs to be discharged, the clamp 202 is loosened and the plug 6 is pulled out (the valve mechanism 3 is still in the open state here), so that the material in the container 7 flows out through the first discharge passage 106 and the second discharge passage 205 in sequence;

[0055] In addition, after the material plug 6 is pulled out, the second head mechanism 2 can be connected to the material discharge pipe assembly through the clamp 202, so that the material can be transported over a long distance through the material discharge pipe assembly;

[0056] When the discharge of materials needs to be stopped, the valve core 303 is rotated by the valve stem 302, so that the valve mechanism 3 is closed to prevent the materials from flowing out.

[0057] The above description is an explanation of the utility model, not a limitation of the utility model. The scope of the utility model is defined by the claims. Any form of modification can be made within the protection scope of the utility model.

Claims

1. A discharge valve device, characterized in that: It comprises a valve mechanism (3), the inlet of the valve mechanism (3) is connected to the outlet of the container (7) via a first joint mechanism (1), a first outlet passage (106) is provided inside the first joint mechanism (1), the outlet of the valve mechanism (3) is connected to a second joint mechanism (2), a second outlet passage (205) is provided inside the second joint mechanism (2), and the material inside the container (7) is discharged via the first outlet passage (106) and the second outlet passage (205); The first joint mechanism (1), the valve mechanism (3) and the second joint mechanism (2) are simultaneously provided with material plugs (6), and the material plugs (6) completely fill the first discharge passage (106) and the second discharge passage (205), thereby preventing the material inside the container (7) from leaking into the valve mechanism (3) when the container (7) is stirred.

2. A discharge valve device according to claim 1, characterized in that: The structure of the first joint mechanism (1) is as follows: it comprises a disc-shaped cover plate (101), a first groove is provided in the middle of the back side of the cover plate (101), so that a positioning boss (103) is formed at the back side edge of the cover plate (101), the cover plate (101) is installed in cooperation with the valve mechanism (3) via the positioning boss (103), and a center hole is provided in the first groove; A cylindrical connecting sleeve (102) is provided on the front side of the cover plate (101); the connecting sleeve (102) is arranged concentrically with the cover plate (101); the outer circumferential surface of the connecting sleeve (102) forms a plane (105) through a vertical section; a second groove is provided on the plane (105); the second groove is connected to the center hole to form a first discharge passage (106).

3. A discharge valve device as claimed in claim 2, characterized in that: The positioning boss (103) is provided with a plurality of first mounting holes (104).

4. A discharge valve device as claimed in claim 2, characterized in that: A plurality of sealing grooves are arranged on the inner wall surface of the central hole, and a single sealing groove is annular.

5. A discharge valve device according to claim 1, characterized in that: The structure of the second joint mechanism (2) is as follows: it comprises a connecting pipe (201), the interior of the connecting pipe (201) is hollow so as to form a second discharge passage (205), one end of the connecting pipe (201) is provided with a flange (203), and the other end of the connecting pipe (201) is fitted with a clamp (202), and the connecting pipe (201) is fitted with the material plug (6) via the clamp (202).

6. A discharge valve device as claimed in claim 5, characterized in that: A plurality of second mounting holes (204) are provided on the end surface of the flange (203).

7. A discharge valve device according to claim 1, characterized in that: The structure of the valve mechanism (3) is as follows: it comprises a valve body, on the outer wall surface of the valve body protrusions (304) are symmetrically arranged, and on the end surface of a single protrusion (304) a valve installation hole (305) is opened.

8. A discharge valve device according to claim 1, characterized in that: The valve mechanism (3) and the first joint mechanism (1), as well as the valve mechanism (3) and the second joint mechanism (2) are sealed and installed via sealing components.

9. A discharge valve device according to claim 1, characterized in that: The first joint mechanism (1), the valve mechanism (3) and the second joint mechanism (2) are fastened together by means of a plurality of connecting bolts (4).

10. A discharge valve device according to claim 1, characterized in that: The second joint mechanism (2) is sealed and installed with a material plug (6) via a sealing ring (5).