Exhaust accelerating type rubber discharging furnace

By setting up hollow air intake columns and partitions in the rubber discharge furnace and distributing air intake holes and air outlets, the problems of low exhaust efficiency and slow gas flow in the existing rubber discharge furnace are solved, and more efficient gas circulation is achieved.

CN222761372UActive Publication Date: 2025-04-15SHENZHEN TAOTAO TECH CO LTD
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Patent Information

Application Number
CN202421334382.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-04-15
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The exhaust efficiency of existing glue discharge furnaces is low and the gas flows slowly, resulting in insufficient glue discharge and affecting the performance of the sintered body.

Method used

A type of eliminating exhaust gas discharge furnace is designed. By setting up a hollow air intake column and partition in the furnace body, the air intake pores and air outlets are distributed on the air intake column and partition, shortening the air flow path and improving the air flow flow.

Benefits of technology

It effectively improves exhaust efficiency and gas flowability, accelerates the reaction gas circulation, and solves the problems of low exhaust efficiency and slow gas flow.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heat treatment kilns, in particular to an exhaust accelerating type glue discharging furnace, which is characterized in that a plurality of air inlet holes communicated with an air inlet channel are arranged on the outer wall of an air inlet column, and a plurality of air outlet holes communicated with an air outlet channel are arranged on a partition plate. The gas inlet hole can convey reaction gas into the plurality of placing areas, so that the path between the gas inlet hole and the gas outlet hole is greatly shortened, the gas flow fluidity is improved, the reaction gas circulation in the cavity is accelerated, and the technical problems of low exhaust efficiency and slow gas flow in the prior art are effectively solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat treatment kilns, and more specifically, to a quick exhaust type debinding furnace. Background Art

[0002] In the field of basic functional materials such as electronic ceramics, powder metallurgy, and components, the production process is divided into pulping, pressing, debinding, sintering, etc. Debinding is the process of decomposing and volatilizing the organic components in the adhesive used in the product. If the debinding is not sufficient, it will affect the performance of the final sintered body. Therefore, the debinding process is usually completed in a professional debinding furnace.

[0003] The prior art discloses a debinding furnace, comprising a furnace body with a furnace chamber and a furnace door for opening and closing the furnace chamber, the furnace chamber being connected to an air intake device and an exhaust device, and also comprising an exhaust gas treatment device connected to an outlet end of the exhaust device for heating and decomposing exhaust gas discharged by the exhaust device, the exhaust gas treatment device being connected to the air intake device and supplying part of the exhaust gas after heating and decomposition to the air intake device for passing into the furnace; the exhaust gas treatment device comprising a shell having a combustion chamber and an exhaust pipe connected to the combustion chamber, a heating element for heating exhaust gas being installed in the combustion chamber, the combustion chamber being connected to the outlet end of the exhaust device and the air intake device; the air intake device comprising an air intake pipe connected to an air source and an air intake cavity arranged on the furnace body and located on one side of the furnace, the air intake pipe being connected to the air intake cavity, and the air intake cavity being connected to the furnace through an air intake hole arranged on the side wall of the furnace.

[0004] However, in the prior art, the debinding furnace has only one cavity, and only one air inlet and one exhaust hole are provided respectively. The air inlet and the exhaust hole are respectively provided on the inner diagonal of the cavity. The path between the air inlet and the air outlet is very far, and the air flow is restricted. There are technical problems such as low exhaust efficiency and slow gas flow of the debinding furnace. Utility Model Content

[0005] The utility model aims to overcome the shortcomings of low exhaust efficiency and slow gas flow in the prior art and to provide a debinding furnace with accelerated exhaust.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0007] A accelerated exhaust type debinding furnace comprises a furnace body, wherein a cavity is arranged in the furnace body, an air inlet column with a hollow structure is arranged in the cavity, an air inlet channel is connected in the air inlet column, and a plurality of air inlet holes connected to the air inlet channel are distributed on the outer wall of the air inlet column; a plurality of hollow structure partitions are vertically arranged in the cavity, and the plurality of partitions divide the cavity into a plurality of placement areas for placing samples, the air inlet holes can transport reaction gas to the plurality of placement areas, an air outlet channel is connected in the partition, and a plurality of air outlet holes connected to the air outlet channel are distributed on the partition.

[0008] The utility model discloses an accelerated exhaust type debinding furnace, wherein a plurality of air inlet holes connected to the air inlet channel are arranged on the outer wall of the air inlet column, and a plurality of air outlet holes connected to the air outlet channel are arranged on the partition plate. Since the partition plate divides the cavity into a plurality of placement areas for placing samples, the air inlet holes can transport reaction gases into the plurality of placement areas, thereby greatly shortening the path between the air inlet holes and the air outlet holes, improving the fluidity of the air flow, accelerating the reaction gas circulation in the cavity, and effectively solving the technical problems of low exhaust efficiency and slow gas flow in the prior art.

[0009] Furthermore, the length direction of the partition is parallel to the radial direction with the air intake column as the center, and a plurality of the partitions are evenly distributed on the periphery of the air intake column. The air intake column is rotatably connected to the furnace body and can rotate around the axial direction. The length direction of the partition is parallel to the radial direction with the air intake column as the center, so that a plurality of partitions are evenly distributed on the periphery of the air intake column. When the air intake column rotates around the axial direction, the reaction gas can be delivered to each placement area to improve the fluidity of the gas flow.

[0010] Furthermore, the inlet channel is connected to the top of the inlet column, and the diameters of several of the inlet holes decrease along the flow direction of the reaction gas; the outlet channel is connected to the bottom of the partition, and the diameters of several of the outlet holes decrease along the flow direction of the reaction gas. By reducing the diameter of the inlet holes and the diameter of the outlet holes along the flow direction of the reaction gas, the inlet holes on the inlet column and the outlet holes on the partition are adapted to each other, which can buffer the airflow in the cavity and prevent the distribution of the gas in the cavity from being affected by excessive intake or exhaust.

[0011] Furthermore, a moving block is provided in the air inlet channel, and the moving block can reciprocate along the air inlet direction of the air inlet channel to increase the flow rate of the reaction gas entering the air inlet column. The moving block is reciprocated along the air inlet direction of the air inlet channel to promote the flow of the reaction gas and increase the flow rate of the reaction gas entering the air inlet column.

[0012] Further, the moving block includes a conical stage, and the diameter of the top of the conical stage is larger than the diameter of the bottom of the conical stage. When the diameter of the top of the conical stage is larger than the diameter of the bottom of the conical stage, the reaction gas can flow downward faster when the conical stage moves downward, thereby increasing the flow rate of the reaction gas entering the inlet column.

[0013] Furthermore, the moving block further comprises a sliding table arranged at the bottom of the conical table, the sliding table being slidably arranged in the air inlet passage, racks being arranged on both sides of the sliding table, swing gears respectively meshing with the racks on both sides and a driving device for driving the swing gears to rotate being arranged in the air inlet passage, the central angle of the swing gear being less than 180 degrees, the swing gears on both sides meshing with the racks in sequence and rotating in the same direction. Since the central angle of the swing gear is less than 180 degrees, the swing gears on both sides meshing with the racks in sequence and rotating in the same direction, the sliding table can be slid up and down by driving the swing gears to rotate using the driving device.

[0014] Furthermore, the driving device includes driven gears respectively arranged on both sides of the sliding platform, driving gears arranged between the driven gears on both sides and respectively meshing with the driven gears on both sides, and a motor for driving the driving gears to rotate, the driven gears and the driving gears are both rotatably arranged in the air intake passage, and the swing gear is coaxially fixed to the driven gears. By driving the driving gears to rotate with the motor, the driven gears on both sides can rotate in the same direction, so that the swing gears on both sides can mesh with the racks in sequence.

[0015] Furthermore, a pressurized channel is provided in the moving block, the cross-sectional profile of the pressurized channel is conical, and the diameter of the top of the pressurized channel is greater than the diameter of the bottom of the pressurized channel. Since the cross-sectional profile of the pressurized channel is conical, and the diameter of the top of the pressurized channel is greater than the diameter of the bottom of the pressurized channel, when the moving block moves upward, the reaction gas will be gathered into the pressurized channel, and the pressurized channel will have a contraction and compression effect on the reaction gas, thereby increasing the speed of the reaction gas entering the intake column, so that the upward and downward movement of the moving block can have a pressurization effect.

[0016] Furthermore, the moving block is a porous honeycomb structure, a heating element is provided in the moving block, and the heating element can contact the reaction gas in the air inlet channel. Since the moving block is a porous honeycomb structure, the heating element can contact the reaction gas in the air inlet channel to heat the reaction gas.

[0017] Furthermore, the moving block is provided with several layers of honeycomb hole shells from the inside to the outside, and the heating element is provided between adjacent honeycomb hole shells. The heating element is provided between adjacent honeycomb hole shells to enhance the heating effect.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] The utility model discloses an accelerated exhaust type debinding furnace, wherein a plurality of air inlet holes connected to the air inlet channel are arranged on the outer wall of the air inlet column, and a plurality of air outlet holes connected to the air outlet channel are arranged on the partition plate. Since the partition plate divides the cavity into a plurality of placement areas for placing samples, the air inlet holes can transport reaction gases into the plurality of placement areas, thereby greatly shortening the path between the air inlet holes and the air outlet holes, improving the fluidity of the air flow, accelerating the reaction gas circulation in the cavity, and effectively solving the technical problems of low exhaust efficiency and slow gas flow in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of a debinding furnace with accelerated exhaust;

[0021] Figure 2 A top view of an accelerated exhaust type debinding furnace;

[0022] Figure 3 It is a structural diagram of the moving block;

[0023] Figure 4 The figure is a schematic diagram of the assembly of the swing gear and the driven gear;

[0024] Figure 5 It is the assembly diagram of the driving gear and the driven gear.

[0025] In the accompanying drawings: 1. furnace body; 11. cavity; 2. air inlet column; 21. air inlet hole; 3. air inlet channel; 4. partition; 41. air outlet hole; 5. air outlet channel; 6. moving block; 61. conical table; 62. sliding table; 63. rack; 64. pressurizing channel; 65. honeycomb hole shell; 7. rocking gear; 8. driven gear; 9. driving gear; 10. heating element. DETAILED DESCRIPTION

[0026] The utility model is further described below in conjunction with specific implementation methods. The drawings are only used for exemplary descriptions, and are only schematic diagrams, not actual pictures, and cannot be understood as limitations on this patent; in order to better illustrate the embodiments of the utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

[0027] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, it is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0028] Embodiment 1

[0029] like Figure 1 to Figure 2 The figure shows a first embodiment of a quick exhaust type debinding furnace of the utility model.

[0030] A debinding furnace with accelerated exhaust type includes a furnace body 1, a cavity 11 is arranged in the furnace body 1, an air inlet column 2 with a hollow structure is arranged in the cavity 11, an air inlet channel 3 is connected in the air inlet column 2, and a plurality of air inlet holes 21 connected to the air inlet channel 3 are distributed on the outer wall of the air inlet column 2; a plurality of hollow partitions 4 are vertically arranged in the cavity 11, the plurality of partitions 4 divide the cavity 11 into a plurality of placement areas for placing samples, the air inlet holes 21 can transport reaction gas to the plurality of placement areas, an air outlet channel 5 is connected in the partition 4, and a plurality of air outlet holes 41 connected to the air outlet channel 5 are distributed on the partition 4. Among them, the length direction of the partition 4 is arranged parallel to the radius direction with the air inlet column 2 as the center, a plurality of partitions 4 are evenly distributed on the outer periphery of the air inlet column 2, and the air inlet column 2 is rotatably connected to the furnace body 1 and can rotate around the axial direction. Among them, the air inlet channel 3 is connected to the top of the air inlet column 2, and the diameters of the plurality of air inlet holes 21 decrease along the flow direction of the reaction gas; the air outlet channel 5 is connected to the bottom of the partition 4, and the diameters of the plurality of air outlet holes 41 decrease along the flow direction of the reaction gas.

[0031] In this embodiment, if Figure 1 to Figure 2 As shown, a plurality of air inlet holes 21 connected to the air inlet channel 3 are arranged on the outer wall of the air inlet column 2, and a plurality of air outlet holes 41 connected to the air outlet channel 5 are arranged on the partition 4. Since the partition 4 divides the cavity 11 into a plurality of placement areas for placing samples, the air inlet holes 21 can transport the reaction gas to the plurality of placement areas, which greatly shortens the path between the air inlet holes 21 and the air outlet holes 41, improves the fluidity of the air flow, accelerates the circulation of the reaction gas in the cavity 11, and effectively solves the technical problems of low exhaust efficiency and slow gas flow in the prior art.

[0032] In this embodiment, if Figure 2As shown, the length direction of the partition 4 is arranged parallel to the radial direction with the air intake column 2 as the center, so that a number of partitions 4 are distributed on the periphery of the air intake column 2. When the air intake column 2 rotates around the axis, the reaction gas can be delivered to each placement area to improve the fluidity of the gas flow.

[0033] In this embodiment, the diameter of the air inlet 21 is reduced along the flow direction of the reaction gas, and the diameter of the air outlet 41 is reduced along the flow direction of the reaction gas, so that the air inlet 21 on the air inlet column 2 and the air outlet 41 on the partition 4 are adapted to each other, which can buffer the airflow in the cavity 11 and prevent the distribution of the gas in the cavity 11 from being affected by excessive intake or exhaust.

[0034] Embodiment 2

[0035] like Figure 1 , Figures 3 to 5 The figure shows a second embodiment of the accelerated exhaust type debinding furnace of the utility model.

[0036] This embodiment is similar to the first embodiment, except that: a moving block 6 is provided in the air inlet channel 3, and the moving block 6 can reciprocate along the air inlet direction of the air inlet channel 3 to increase the flow rate of the reaction gas entering the air inlet column 2. The moving block 6 includes a conical platform 61, and the diameter of the top of the conical platform 61 is greater than the diameter of the bottom of the conical platform 61. The moving block 6 also includes a sliding platform 62 provided at the bottom of the conical platform 61, and the sliding platform 62 is slidably provided in the air inlet channel 3. Racks 63 are provided on both sides of the sliding platform 62. A swing gear 7 that can be respectively engaged with the racks 63 on both sides and a driving device for driving the swing gear 7 to rotate are provided in the air inlet channel 3. The central angle of the swing gear 7 is less than 180 degrees, and the swing gears 7 on both sides are sequentially engaged with the racks 63 and rotate in the same direction. The driving device includes driven gears 8 respectively arranged on both sides of the sliding platform 62, a driving gear 9 arranged between the driven gears 8 on both sides and respectively meshing with the driven gears 8 on both sides, and a motor for driving the driving gear 9 to rotate. The driven gear 8 and the driving gear 9 are both rotatably arranged in the intake passage 3, and the swing gear 7 is coaxially fixed to the driven gear 8.

[0037] In this embodiment, if Figure 1 As shown, the moving block 6 is reciprocated along the air intake direction of the air intake channel 3 to promote the flow of the reaction gas and increase the flow rate of the reaction gas entering the air intake column 2.

[0038] In this embodiment, if Figure 3 As shown, the diameter of the top of the conical stage 61 is made larger than the diameter of the bottom of the conical stage 61 . When the conical stage 61 moves downward, the reaction gas can flow downward faster, thereby increasing the flow rate of the reaction gas entering the gas inlet column 2 .

[0039] In this embodiment, if Figure 4As shown, since the central angle of the swing gear 7 is less than 180 degrees, the swing gears 7 on both sides mesh with the racks 63 in sequence and rotate in the same direction. The swing gears 7 are driven by the driving device to rotate to realize the up and down sliding of the sliding platform 62.

[0040] In this embodiment, if Figure 5 As shown, by using a motor to drive the driving gear 9 to rotate, the driven gears 8 on both sides can rotate in the same direction, so that the swing gears 7 on both sides can mesh with the racks 63 in sequence.

[0041] Embodiment 3

[0042] like Figure 3 The third embodiment of the accelerated exhaust type debinding furnace of the utility model is shown.

[0043] This embodiment is similar to the first embodiment or the second embodiment, except that: a pressurizing channel 64 is provided in the moving block 6, the cross-sectional profile of the pressurizing channel 64 is conical, and the diameter of the top of the pressurizing channel 64 is larger than the diameter of the bottom of the pressurizing channel 64. The moving block 6 is a porous honeycomb structure, and a heating element 10 is provided in the moving block 6, and the heating element 10 can contact the reaction gas in the air inlet channel 3. The moving block 6 is provided with a plurality of layers of honeycomb hole shells 65 from the inside to the outside, and the heating element 10 is provided between adjacent honeycomb hole shells 65.

[0044] In this embodiment, if Figure 3 As shown, since the cross-sectional profile of the pressurized channel 64 is conical, and the diameter of the top of the pressurized channel 64 is larger than the diameter of the bottom of the pressurized channel 64, when the movable block 6 moves upward, the reaction gas will be gathered to enter the pressurized channel 64, and the pressurized channel 64 will have a contraction and squeezing effect on the reaction gas, thereby increasing the speed at which the reaction gas enters the intake column 2, and achieving a pressurization effect when the movable block 6 moves up and down.

[0045] In this embodiment, if Figure 3 As shown, since the moving block 6 is a porous honeycomb structure, the heating element 10 can contact the reaction gas in the air inlet channel 3 to achieve heating of the reaction gas.

[0046] In this embodiment, if Figure 3 As shown, the heating element 10 is disposed between adjacent honeycomb hole shells 65 to enhance the heating effect.

[0047] In the specific content of the above-mentioned specific implementation methods, each technical feature can be combined in any non-contradictory way. In order to make the description concise, all possible combinations of the above-mentioned technical features are not described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification. Obviously, the above-mentioned embodiments of the utility model are only examples made to clearly illustrate the utility model, and are not limitations on the implementation methods of the utility model. For ordinary technicians in the field, other different forms of changes or modifications can be made on the basis of the above description. It is not necessary and impossible to list all the implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the utility model should be included in the scope of protection of the claims of the utility model.

Claims

1. An accelerated exhaust type debinding furnace, characterized in that: The invention comprises a furnace body (1), wherein a cavity (11) is arranged in the furnace body (1), wherein a hollow gas inlet column (2) is arranged in the cavity (11), wherein the gas inlet column (2) is connected to a gas inlet channel (3), and the outer wall of the gas inlet column (2) is provided with a plurality of gas inlet holes (21) connected to the gas inlet channel (3); wherein a plurality of hollow partitions (4) are vertically arranged in the cavity (11), wherein the plurality of partitions (4) divide the cavity (11) into a plurality of placement areas for placing samples, wherein the gas inlet holes (21) can transport reaction gas into the plurality of placement areas, wherein the partitions (4) are connected to a gas outlet channel (5), and wherein the partitions (4) are provided with a plurality of gas outlet holes (41) connected to the gas outlet channel (5).

2. The accelerated exhaust type debinding furnace according to claim 1, characterized in that: The length direction of the partition (4) is arranged parallel to the radial direction with the air intake column (2) as the center, and a plurality of the partitions (4) are evenly distributed on the periphery of the air intake column (2). The air intake column (2) is rotatably connected to the furnace body (1) and can rotate around the axial direction.

3. The accelerated exhaust type debinding furnace according to claim 1, characterized in that: The air inlet channel (3) is connected to the top of the air inlet column (2), and the diameters of a plurality of the air inlet holes (21) decrease along the flow direction of the reaction gas; the air outlet channel (5) is connected to the bottom of the partition (4), and the diameters of a plurality of the air outlet holes (41) decrease along the flow direction of the reaction gas.

4. The accelerated exhaust type debinding furnace according to claim 1, characterized in that: A moving block (6) is provided in the air intake channel (3), and the moving block (6) can reciprocate along the air intake direction of the air intake channel (3) to increase the flow rate of the reaction gas entering the air intake column (2).

5. The accelerated exhaust type debinding furnace according to claim 4, characterized in that: The moving block (6) comprises a conical platform (61), and the diameter of the top of the conical platform (61) is greater than the diameter of the bottom of the conical platform (61).

6. The accelerated exhaust type debinding furnace according to claim 5, characterized in that: The moving block (6) further comprises a sliding platform (62) arranged at the bottom of the conical platform (61), the sliding platform (62) being slidably arranged on the air intake passage (3), racks (63) being arranged on both sides of the sliding platform (62), and a swing gear (7) which can respectively mesh with the racks (63) on both sides and a driving device for driving the swing gear (7) to rotate are arranged in the air intake passage (3), the central angle of the swing gear (7) being less than 180 degrees, and the swing gears (7) on both sides mesh with the racks (63) in sequence and rotate in the same direction.

7. The accelerated exhaust type debinding furnace according to claim 6, characterized in that: The driving device comprises driven gears (8) respectively arranged on both sides of the sliding platform (62), a driving gear (9) arranged between the driven gears (8) on both sides and respectively meshing with the driven gears (8) on both sides, and a motor for driving the driving gear (9) to rotate, the driven gear (8) and the driving gear (9) are both rotatably arranged on the air intake passage (3), and the swing gear (7) is coaxially fixed to the driven gear (8).

8. The accelerated exhaust type debinding furnace according to claim 4, characterized in that: A pressurizing channel (64) is provided in the moving block (6), the cross-sectional profile of the pressurizing channel (64) is conical, and the diameter of the top of the pressurizing channel (64) is greater than the diameter of the bottom of the pressurizing channel (64).

9. The accelerated exhaust type debinding furnace according to claim 4, characterized in that: The moving block (6) is a porous honeycomb structure. A heating element (10) is provided inside the moving block (6). The heating element (10) can be in contact with the reaction gas in the air inlet channel (3).

10. The accelerated exhaust type debinding furnace according to claim 9, characterized in that: The moving block (6) is provided with a plurality of layers of honeycomb hole shells (65) from the inside to the outside, and the heating element (10) is arranged between adjacent honeycomb hole shells (65).