Valve internal diameter detection equipment
By designing a valve internal diameter detection device including a base, detection supporter, upper cover, plug gauge placement groove, limiter, valve pallet, slide rod and valve clamp, the problem of low detection accuracy caused by manual operation in the prior art is solved, and high-precision valve internal diameter detection is achieved.
Patent Information
- Application Number
- CN202421446504.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The existing valve inner diameter measurement methods rely on manual operation, which easily cause the valve or plug gauge to shake due to hand shaking, affecting the detection accuracy.
A valve internal diameter detection device is designed, including a base, detection supporter, upper cover, plug gauge placement groove, limiter, valve pallet, slide rod and valve clamp. The valve height is adjusted through the movable valve pallet and electric push rod, so that the valve is connected to the plug gauge, and the detection accuracy is ensured through linear motion.
It effectively avoids valve shaking caused by hand shaking, improves detection accuracy, and protects the plug gauge from damage.
Smart Images

Figure CN222761539U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of valve detection, in particular to a valve internal diameter detection device. Background Art
[0002] The standard inner diameter specifications of the valve require inner diameter inspection after production to ensure that the valve can be used normally. Plug gauges are generally used for valve inner diameter inspection. Plug gauges usually refer to needle gauges, which are suitable for measuring apertures, hole spacings, internal threads, etc. in mechanical and electronic processing.
[0003] Existing valve inner diameter measurements are mostly performed manually by inspectors, which requires high professionalism of the inspectors. During the inspection, the valve or plug gauge may shake due to the inspectors' unstable hands, which will affect the inspection accuracy. Utility Model Content
[0004] The purpose of the utility model is to provide a valve internal diameter detection device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a valve internal diameter detection device, comprising a base, a detection support is provided at the front end of the base, an upper cover is hingedly installed on the top of the detection support, plug gauge placement grooves are provided at the top of the detection support and the bottom of the upper cover, plug gauges are placed at the plug gauge placement grooves inside the detection support and the upper cover, a limiter is provided at the rear end of the base, a valve support plate is provided above the base between the detection support and the limiter, two sliding rods are penetrated and sleeved on both sides of one end of the valve support plate, and two valve clamping plates are hingedly installed on the top of the valve support plate.
[0006] Preferably, two buckles are provided at the bottom edge of the upper cover, and two holes are provided at positions corresponding to the buckles at the top end of the detection support. When installing the plug gauge, the upper cover is first flipped open. After the plug gauge is installed, the upper cover is flipped to the top of the detection support, the buckles are inserted into the holes and clamped to fix the plug gauge tightly.
[0007] Preferably, telescopic rods are hingedly installed on the outer sides of the two valve clamps through grooves, and the bottoms of the two telescopic rods are hingedly installed on the top of the valve support plate. Reset springs are provided on the outer surfaces of the two telescopic rods. The valve to be inspected is placed between the two valve clamps. The reset spring pushes the top of the telescopic rod to apply thrust to the valve clamp, so that the two valve clamps clamp the valve, and the valve will not shake during the inner diameter detection.
[0008] Preferably, one end of the two sliding rods extends into the interior of the detection support, and the other end of the two sliding rods extends into the interior of the limiter. Fixed frames are provided at both ends of the two sliding rods, and two limit columns are penetrated through the top of the two fixed frames, so that the two sliding rods can perform linear movement up and down, which is convenient for adjusting the height of the valve to be inspected.
[0009] Preferably, an electric push rod is provided at the top of the fixing frame between the two limit columns, and the electric push rod drives the fixing frame to perform linear movement up and down to achieve the effect of adjusting the height of the valve to be inspected, so that different models of valves can use the equipment for inner diameter detection.
[0010] Preferably, a positioning plate is provided at the top edge of the valve support plate at the rear end of the valve clamping plate, and the positioning plate clamps one end of the valve to be inspected to prevent the valve from being pushed and moved when the plug gauge is inserted into the valve, thereby improving the detection accuracy.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] The valve internal diameter detection equipment uses a movable valve support plate. When in use, a plug gauge of corresponding size is installed on the front end of the detection support. First, the through end smooth surface of the plug gauge is extended out of the front end of the detection support. Then, the valve to be inspected is placed between the two valve clamps. The reset spring pushes the top of the telescopic rod to apply thrust to the valve clamp, so that the two valve clamps clamp the valve. The electric push rod is started to drive the fixed frame to move up and down linearly, and the height of the valve support plate is adjusted so that the valve can dock with the plug gauge. Then, the valve support plate is pushed to move linearly on the outside of the slide rod to move the valve toward the plug gauge. The end of the valve to be inspected that needs to detect the inner diameter moves to contact the through end smooth surface. If the through end smooth surface can be inserted into the valve, the next step of detection can be carried out. The plug gauge is turned over so that the stop end smooth surface extends out of the front end of the detection support. If the stop end smooth surface cannot be inserted into the valve, it means that the valve inner diameter is qualified, so that the valve can be smoothly linearly moved during detection, and the valve shaking caused by the hand shaking of the detection personnel will not affect the detection result, and the smooth surface of the plug gauge can be prevented from being scratched and damaged due to the hand shaking of the detection personnel during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 This is a schematic diagram of the valve support structure of the utility model;
[0015] Figure 3 For the utility model Figure 2 A schematic diagram of the enlarged structure in the middle.
[0016] In the figure: 1. base; 2. limiter; 3. plug gauge; 4. buckle; 5. plug gauge placement slot; 6. upper cover; 7. socket; 8. detection support; 9. valve support plate; 10. slide rod; 11. positioning plate; 12. valve clamp; 13. electric push rod; 14. limit column; 15. fixing frame; 16. telescopic rod; 17. reset spring. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0019] like Figures 1 to 3 As shown, the present embodiment is a valve internal diameter detection device, including a base 1, a detection support 8 is provided at the front end of the base 1, an upper cover 6 is hingedly installed on the top of the detection support 8, a plug gauge placement groove 5 is provided at the top of the detection support 8 and the bottom of the upper cover 6, a plug gauge 3 is placed at the position of the plug gauge placement groove 5 inside the detection support 8 and the upper cover 6, when the valve inner diameter is detected, the plug gauge 3 of the corresponding size is installed at the front end of the detection support 8, the through end smooth surface of the plug gauge 3 is first extended out of the front end of the detection support 8, and the end of the valve to be detected that needs to detect the inner diameter is moved to contact with the through end smooth surface, such as the through end smooth surface can be inserted into the valve. The next step of detection can be carried out. The plug gauge 3 is turned over to extend the smooth surface of the stop end out of the front end of the detection support 8. If the smooth surface of the stop end cannot be inserted into the inside of the valve, it means that the inner diameter of the valve is qualified. A limiter 2 is arranged at the rear end of the base 1, and a valve support plate 9 is arranged above the base 1 between the detection support 8 and the limiter 2. Two sliding rods 10 are penetrated and sleeved on both sides of one end of the valve support plate 9. Two valve clamps 12 are hingedly installed on the top of the valve support plate 9. The two valve clamps 12 clamp the valve to be inspected. The valve support plate 9 can perform linear movement on the outside of the sliding rod 10 to ensure that the valve will not shake during detection, thereby improving the detection accuracy.
[0020] Specifically, two buckles 4 are provided at the bottom edge of the upper cover 6, and two holes 7 are provided at the corresponding positions of the top buckles 4 of the detection support 8. When installing the plug gauge 3, the upper cover 6 is first flipped open. After the plug gauge 3 is installed, the upper cover 6 is flipped to the top of the detection support 8, and the buckles 4 are inserted into the holes 7 and clamped to fix the plug gauge 3 tightly.
[0021] Furthermore, telescopic rods 16 are hingedly installed on the outer sides of the two valve clamps 12 through grooves, and the bottoms of the two telescopic rods 16 are hingedly installed on the top of the valve support plate 9. The outer surfaces of the two telescopic rods 16 are provided with reset springs 17. The valve to be inspected is placed between the two valve clamps 12. The reset springs 17 push the tops of the telescopic rods 16 to apply thrust to the valve clamps 12, so that the two valve clamps 12 clamp the valve, and the valve will not shake during the inner diameter detection.
[0022] Furthermore, one end of the two sliding rods 10 extends into the interior of the detection support 8, and the other end of the two sliding rods 10 extends into the interior of the limiter 2. Fixed frames 15 are provided at both ends of the two sliding rods 10, and two limit columns 14 are penetrated through the tops of the two fixed frames 15, so that the two sliding rods 10 can perform linear movement up and down, which is convenient for adjusting the height of the valve to be inspected.
[0023] Furthermore, an electric push rod 13 is provided at the top of the fixing frame 15 between the two limit columns 14. The electric push rod 13 drives the fixing frame 15 to perform linear movement up and down to achieve the effect of adjusting the height of the valve to be inspected, so that different types of valves can use the equipment for inner diameter detection.
[0024] Furthermore, a positioning plate 11 is provided at the top edge of the valve support plate 9 at the rear end of the valve clamping plate 12. The positioning plate 11 clamps one end of the valve to be inspected to prevent the valve from being pushed and moved when the plug gauge 3 is inserted into the valve, thereby improving the detection accuracy.
[0025] The method of using this embodiment is as follows: the electrical components appearing in this application are all connected to an external power supply when in use. When detecting the inner diameter of the valve, when detecting the inner diameter of the valve, a plug gauge 3 of a corresponding size is installed at the front end of the detection support 8, and the through end smooth surface of the plug gauge 3 is first extended out of the front end of the detection support 8, and then the valve to be inspected is placed between the two valve clamps 12, and the reset spring 17 pushes the top of the telescopic rod 16 to apply thrust to the valve clamp 12, so that the two valve clamps 12 clamp the valve, and the electric push rod 13 is started to drive the fixing frame 15 to perform linear movement up and down, and the height of the valve support plate 9 is adjusted so that the valve can dock with the plug gauge 3, and then the valve support plate 9 is pushed to perform linear movement on the outside of the slide rod 10, so that the valve moves toward the plug gauge 3. The end of the valve to be inspected that needs to detect the inner diameter moves to contact the through end smooth surface. If the through end smooth surface can be inserted into the valve, the next step of detection can be carried out, and the plug gauge 3 is turned over so that the stop end smooth surface extends out of the front end of the detection support 8. If the stop end smooth surface cannot be inserted into the valve, it means that the valve inner diameter is qualified.
[0026] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A valve internal diameter detection device, comprising a base (1), characterized in that: A detection support (8) is provided at the front end of the base (1), and an upper cover (6) is hingedly installed on the top of the detection support (8). A plug gauge placement groove (5) is provided at the top of the detection support (8) and the bottom of the upper cover (6). A plug gauge (3) is placed at the position of the plug gauge placement groove (5) inside the detection support (8) and the upper cover (6). A limiter (2) is provided at the rear end of the base (1), and a valve support plate (9) is provided above the base (1) between the detection support (8) and the limiter (2). Two sliding rods (10) are inserted and sleeved on both sides of one end of the valve support plate (9), and two valve clamping plates (12) are hingedly installed on the top of the valve support plate (9).
2. A valve internal diameter detection device according to claim 1, characterized in that: Two buckles (4) are arranged at the bottom edge of the upper cover (6), and two insertion holes (7) are arranged at corresponding positions of the buckles (4) at the top end of the detection support (8).
3. A valve internal diameter detection device according to claim 1, characterized in that: The outer sides of the two valve clamping plates (12) are hingedly mounted with telescopic rods (16) through notches, the bottoms of the two telescopic rods (16) are hingedly mounted on the top of the valve supporting plate (9), and the outer surfaces of the two telescopic rods (16) are provided with return springs (17).
4. A valve internal diameter detection device according to claim 1, characterized in that: One end of the two sliding bars (10) extends into the interior of the detection support (8), and the other end of the two sliding bars (10) extends into the interior of the limiter (2). Both ends of the two sliding bars (10) are provided with fixing frames (15), and the tops of the two fixing frames (15) are penetrated by two limiting columns (14).
5. A valve internal diameter detection device according to claim 4, characterized in that: An electric push rod (13) is provided at the top end of the fixing frame (15) between the two position-limiting columns (14).
6. A valve internal diameter detection device according to claim 1, characterized in that: A positioning plate (11) is provided at the top edge of the valve support plate (9) at the rear end of the valve clamping plate (12).