Tool for testing service life of guide rail and sliding block

By designing a guide rail and slider service life test tooling including adjustment components and sliding components, the problem of cumbersome fixing and adjustment in the prior art is solved, and flexible testing of guide rails and sliders of different sizes is achieved, which expands the scope of application and improves the accuracy of the test.

CN222761857UActive Publication Date: 2025-04-15山东台稳精密机械有限公司
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Patent Information

Application Number
CN202421518767.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-30
Publication Date
2025-04-15
Estimated Expiration
2034-06-30

AI Technical Summary

Technical Problem

The existing guide rail and slider service life test tooling has cumbersome and inflexible problems in terms of fixing and adjustment, and it is difficult to adapt to guide rails and sliders of different sizes, resulting in limited application scope of the test tooling.

Method used

A test tooling including a base, a drive mechanism, an adjustment assembly, a sliding assembly and a test assembly are designed. Through the design of the adjustment components and sliding components, rapid adjustment and fixation of the guide rail body and slider body is achieved, ensuring flexibility and accuracy of the test position.

Benefits of technology

The test tooling can quickly adapt to guide rails and sliders of different sizes, expanding the scope of application of the test tooling, and by simultaneously testing two sets of guide rail bodies and sliders, the test error is reduced and the accuracy of the test is improved.

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Abstract

The embodiment of the utility model provides a tool for testing the service life of a guide rail and a sliding block, and relates to the technical field of testing tools. And the adjusting assemblies are symmetrically arranged on the left side and the right side of the upper end face of the base, guide rail bodies are arranged at the upper ends of the adjusting assemblies, and the adjusting assemblies are used for adjusting the positions of the guide rail bodies and disassembling the guide rail bodies. The position of the guide rail body can be rapidly adjusted through the adjusting assembly, the guide rail body can be adjusted outwards or inwards, the sliding block body can be rapidly locked through the sliding assembly, and therefore adjustment can be conducted according to the sizes of the guide rail body and the sliding block body; the test tool can test two groups of guide rail bodies and slide block bodies at the same time, so that data information comparison can be realized, test errors can be reduced as much as possible, the test accuracy is ensured, and data information reference can be provided for subsequent service life by comparing different types of guide rail bodies and slide block bodies.
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Description

Technical Field

[0001] The present application relates to the technical field of testing tooling, and in particular to a tooling for testing the service life of a guide rail and a slider. Background Art

[0002] Linear guides are mainly composed of sliders and guide rails. Sliders are mainly used in sliding friction guides. Linear guides are also called linear rails, slide rails, linear guides, and linear slides. They are used in linear reciprocating motion occasions and can bear a certain torque. They can achieve high-precision linear motion under high load conditions.

[0003] In the process of producing guide rails and sliders by machine tools, it is often necessary to perform life tests on the guide rails and sliders. It is necessary to use a driving member to drive the slider to reciprocate in the guide rail to test the service life of the slider and the slide rail. However, the existing test fixtures mostly connect the guide rails and sliders with bolts. Although they can be fixed, the fixing method is relatively cumbersome. At the same time, it is difficult to reasonably adjust the test position according to the different sizes of the guide rails and sliders, resulting in a greatly reduced scope of application of the test fixture. Utility Model Content

[0004] The embodiment of the present application provides a guide rail and slider service life test tool to solve the current problem of quickly installing and fixing the guide rail and the slider while adjusting the position of the guide rail and the slider according to actual needs.

[0005] The embodiment of the present application provides a guide rail and slider service life test tool, comprising: a base and a driving mechanism arranged at a central position on the upper end of the base;

[0006] An adjustment component is symmetrically arranged on the left and right sides of the upper end surface of the base, a guide rail body is arranged on the upper end of the adjustment component, and the adjustment component is used to adjust the position of the guide rail body and disassemble it;

[0007] The driving mechanism comprises a stepping motor, a connecting screw and a supporting seat, wherein the stepping motor is fixed to one side of the upper end surface of the base, the connecting screw is fixed to the output end of the stepping motor, and the supporting seat is connected to the other end of the connecting screw and connected to the base;

[0008] A sliding assembly is threadedly connected to the outer surface of the connecting screw rod and can be slidably adjusted left and right, and a slider body is clamped on the upper end of the sliding assembly, and the slider body can be slidably clamped on the inner side of the guide rail body;

[0009] The testing component is arranged at the upper end of the supporting seat and the sliding component, and is used for detecting the sliding times of the sliding component.

[0010] In a feasible implementation, the adjustment assembly includes a connecting seat, a connecting slide, an adjustment screw and an adjustment handle. The connecting seat is slidably clamped on the left and right sides of the upper end surface of the base. The connecting slide is evenly fixed on the lower end surface of the connecting seat and is provided in three groups. The cross-section of the connecting slide is a "T"-shaped structure. The adjustment screw is located inside the base and is threadedly connected to the central position inside the connecting slide. The adjustment handle is fixed at one end of the adjustment screw.

[0011] In a feasible implementation, connecting slide rods are slidably engaged in the left and right groups of connecting slides.

[0012] In a feasible implementation, the connecting seat includes a connecting slot and a locking bolt. The connecting slot has a trapezoidal cross-section and is opened on the upper end surface of the connecting seat, and the guide rail body is slidably engaged on the inner side of the connecting slot. The locking bolt is evenly arranged on one side of the connecting seat and passes through the connecting seat to be connected to the guide rail body.

[0013] In a feasible implementation, the sliding assembly includes a sliding seat, a driving shaft, a driving gear, a locking plate, a limiting slide groove and a step clamp, the sliding seat is threadedly connected to the outer surface of the connecting screw, the driving shaft is transversely fixed at the central position of the sliding seat, the driving gear is fixed at the central position of the driving shaft, the locking plate is symmetrically meshed and connected to the upper and lower ends of the driving gear, the limiting slide groove is opened on the outer side of the locking plate and the cross-section of the limiting slide groove is a "T"-shaped structure, and is clamped with the protrusion of the inner wall of the sliding seat, the step clamp is fixed on the outer side of the locking plate, the slider body is slidably clamped inside the sliding seat, and is clamped with the slider body through the step clamp at one end of the locking plate.

[0014] In a feasible implementation, torsion springs are provided at left and right ends of the outer surface of the drive shaft.

[0015] In a feasible implementation, the test component includes a push counter and a push contact end, the push counter is arranged on the upper end surface of the support base, the push contact end is fixed on the upper end surface of the sliding base, and the upper end of the push contact end is in contact with the lower end of the push counter.

[0016] The embodiment of the present application provides a guide rail and a slider service life test tool;

[0017] The utility model can quickly adjust the position of the guide rail body through the adjustment component provided, so that the guide rail body can be adjusted outward or inward, and the sliding component provided can quickly lock the slider body, which can prevent the slider body from offset, so that it can be adjusted according to the different sizes of the guide rail body and the slider body, so that the application scope of the test tool is further improved. Then, since the test tool can test two groups of guide rail bodies and slider bodies at the same time, data information comparison can be achieved, the test error can be minimized, the accuracy of the test can be ensured, and different types of guide rail bodies and slider bodies can be compared, which can provide data information reference for subsequent service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present application and do not constitute an improper limitation on the present invention. In the drawings:

[0019] Figure 1 This is a schematic diagram of the top view of the structure of the guide rail and slider service life test tooling of this application;

[0020] Figure 2 It is a schematic diagram of the top view of the base and the driving mechanism of the present application;

[0021] Figure 3 It is a schematic diagram of the top view structure of the adjustment component of the present application;

[0022] Figure 4 It is a top view schematic diagram of the sliding assembly of the structure of the present application;

[0023] Figure 5 It is a cross-sectional schematic diagram of the structural sliding assembly of the present application.

[0024] Description of reference numerals:

[0025] 100-base; 200-driving mechanism; 300-adjusting assembly; 400-guide rail body; 500-sliding assembly; 600-sliding block body; 700-testing assembly;

[0026] 210-stepping motor; 220-connecting screw rod; 230-support seat;

[0027] 310-connecting seat; 320-connecting slide; 330-adjusting screw rod; 340-connecting slide rod; 350-adjusting handle;

[0028] 311-connecting slot; 312-locking bolt;

[0029] 510-sliding seat; 520-driving shaft; 530-torsion spring; 540-driving gear; 550-locking plate; 560-limiting slide groove; 570-step clamp;

[0030] 710-push counter; 720-push contact terminal. DETAILED DESCRIPTION

[0031] In order to enable those skilled in the art to better understand the technical solutions in this application, the following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the described embodiments are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of this application.

[0032] Please refer to Figure 1-Figure 5 A guide rail and slider service life test tool includes a base 100 and a driving mechanism 200 arranged at a central position on the upper end of the base 100, an adjustment component 300, a guide rail body 400, a sliding component 500, a slider body 600 and a test component 700.

[0033] The adjustment assembly 300 is symmetrically arranged on the left and right sides of the upper end surface of the base 100 . A guide rail body 400 is arranged at the upper end of the adjustment assembly 300 , and the adjustment assembly 300 is used to adjust the position of the guide rail body 400 and to disassemble it.

[0034] The driving mechanism 200 includes a stepper motor 210, a connecting screw rod 220 and a support seat 230. The stepper motor 210 is fixed to one side of the upper end surface of the base 100, the connecting screw rod 220 is fixed to the output end of the stepper motor 210, and the support seat 230 is connected to the other end of the connecting screw rod 220 and connected to the base 100.

[0035] The sliding assembly 500 is threadedly connected to the outer surface of the connecting screw rod 220 and can be slidably adjusted left and right. The upper end of the sliding assembly 500 is clamped with a slider body 600, and the slider body 600 can be slidably clamped on the inner side of the guide rail body 400.

[0036] The testing component 700 is disposed on the upper ends of the supporting base 230 and the sliding component 500 , and is used to detect the sliding times of the sliding component 500 .

[0037] Please refer to Figure 1-Figure 3The adjustment assembly 300 includes a connection seat 310, a connection slide 320, an adjustment screw rod 330 and an adjustment handle 350. The connection seat 310 is slidably connected to the left and right sides of the upper end surface of the base 100. The connection slide 320 is evenly fixed to the lower end surface of the connection seat 310 and is provided with three groups. The cross section of the connection slide 320 is a "T"-shaped structure. The adjustment screw rod 330 is located inside the base 100 and is threadedly connected to the central position inside the connection slide 320. The adjustment handle 350 is fixed to one end of the adjustment screw rod 330. The adjustment handle 350 can drive the adjustment screw rod 330 to rotate, and when the adjustment screw rod 330 rotates, the connection slide 320 can slide along the upper end of the base 100, so that the position of the connection seat 310 can be adjusted as needed.

[0038] The connecting slide bar 340 is slidably connected in the left and right groups of connecting slides 320. The connecting slide bar 340 is arranged to pass through the inner side of the two groups of connecting slides 320 horizontally, thereby limiting the position of the connecting slide 320, ensuring that the connecting slide 320 is more stable when sliding left and right, so that the application range of the device is further improved.

[0039] The connection seat 310 includes a connection slot 311 and a locking bolt 312. The connection slot 311 has a trapezoidal cross section and is provided on the upper end surface of the connection seat 310. The guide rail body 400 is slidably engaged with the inner side of the connection slot 311. The locking bolt 312 is evenly arranged on one side of the connection seat 310 and passes through the connection seat 310 to connect with the guide rail body 400. The guide rail body 400 can be slidably engaged with the inner side of the connection slot 311, thereby preventing the guide rail body 400 from being offset. Then, the locking bolt 312 passes through the connection seat 310 to connect with the guide rail body 400, so that the position of the guide rail body 400 can be quickly limited.

[0040] When in use, the guide rail body 400 can be slidably engaged in the connecting slot 311 on the inner side of the connecting seat 310, and the position of the guide rail body 400 can be limited by multiple sets of locking bolts 312. Then, by rotating the adjustment handle 350, the adjustment screw rod 330 connected to one end of the adjustment handle 350 can cooperate with the connecting slide 320 to adjust the position of the connecting seat 310, so that it can be adjusted according to the different sizes of the guide rail body 400.

[0041] Please refer to Figure 1 , Figure 2 , Figure 4 and Figure 5The sliding assembly 500 includes a sliding seat 510, a driving shaft 520, a driving gear 540, a locking plate 550, a limiting slide groove 560 and a stepped clamp 570. The sliding seat 510 is threadedly connected to the outer surface of the connecting screw 220, the driving shaft 520 is laterally fixed at the central position of the sliding seat 510, the driving gear 540 is fixed at the central position of the driving shaft 520, the locking plate 550 is symmetrically meshed and connected to the upper and lower ends of the driving gear 540, the limiting slide groove 560 is opened on the outer side of the locking plate 550 and the cross-section of the limiting slide groove 560 is a "T"-shaped structure, and is clamped with the protrusion on the inner wall of the sliding seat 510, the stepped clamp 570 is fixed on the outer side of the locking plate 550, the slider body 600 is slidably clamped in the interior of the sliding seat 510, and is clamped with the slider body 600 through the stepped clamp 570 at one end of the locking plate 550. The sliding seat 510 can slide along the outer surface of the connecting screw 220, so that the slider body 600 can be easily slid along the guide rail body 400, so that the subsequent detection can be convenient. Then, the driving shaft 520 can drive the driving gear 540 to rotate, so that the position of the locking plate 550 can be adjusted, so that the step clamp 570 is engaged with the slider body 600, so as to facilitate the subsequent position of the slider body 600. At the same time, the limited slide groove 560 can be used to limit the position of the locking plate 550, so as to avoid the locking plate 550 from being offset, so as to ensure the stability of the subsequent adjustment of the locking plate 550. The left and right ends of the outer surface of the driving shaft 520 are provided with a torsion spring 530. The torsion spring 530 can reset the driving shaft 520, so that the driving shaft 520 is always in a counterclockwise rotation state, and the driving gear 540 can cooperate with the locking plate 550 to engage and limit the slider body 600.

[0042] If it is necessary to limit the position of the slider body 600, the drive shaft 520 can be rotated clockwise to adjust the position of the locking plate 550 through the drive gear 540, and then the two groups of slider bodies 600 are slidably connected to the left and right sides of the sliding seat 510. Then, the drive shaft 520 is loosened, and the torsion spring 530 is set to reset the drive shaft 520, and then the stepped clamp 570 at one end of the locking plate 550 can be connected to the slider body 600, so that the position of the slider body 600 can be quickly limited to avoid the slider body 600 from being offset.

[0043] The test assembly 700 includes a push counter 710 and a push contact end 720 . The push counter 710 is arranged on the upper end surface of the support seat 230 . The push contact end 720 is fixed on the upper end surface of the sliding seat 510 , and the upper end of the push contact end 720 contacts the lower end of the push counter 710 . The push-type counter 710 is set to count when pressed, and when the stepper motor 210 drives the connecting screw 220 to rotate, the slider body 600 on the outside of the sliding seat 510 can slide in the guide rail body 400, so that it is pushed toward the side close to the push-type counter 710, and when the sliding seat 510 slides to the specified position, the pressing contact end 720 at the upper end of the sliding seat 510 can contact the push-type counter 710, and then, the stepper motor 210 stops and rotates in the opposite direction, so that the sliding seat 510 can reciprocate along the outside of the connecting screw 220. When the sliding seat 510 reciprocates once, the set pressing contact end 720 can reciprocate and press the push-type counter 710 once, and the push-type counter 710 can count for subsequent reference. At the same time, this test tool can test two groups of guide rail bodies 400 and slider bodies 600 at the same time, so that data information comparison can be realized, the test error can be minimized, and the accuracy of the test can be ensured.

[0044] In some examples, the push-type counter 710 is a prior art, and the push-type counter 710 can count when it is pressed, so it is not described in detail in this application document.

[0045] It is easy to understand that those skilled in the art can combine, split, reorganize, etc. the embodiments of the present application to obtain other embodiments based on the several embodiments provided in the present application, and these embodiments do not exceed the protection scope of the present application.

[0046] The above specific implementation methods further explain in detail the purpose, technical solutions and beneficial effects of the embodiments of the present application. It should be understood that the above are only specific implementation methods of the embodiments of the present application and are not used to limit the protection scope of the embodiments of the present application. Any modifications, equivalent substitutions, improvements, etc. made on the basis of the technical solutions of the embodiments of the present application should be included in the protection scope of the embodiments of the present application.

Claims

1. A guide rail and slider service life test tool, characterized in that: include: A base (100) and a driving mechanism (200) arranged at a central position on an upper end of the base (100); The adjustment assembly (300) is symmetrically arranged on the left and right sides of the upper end surface of the base (100); a guide rail body (400) is arranged at the upper end of the adjustment assembly (300); and the adjustment assembly (300) is used to adjust the position of the guide rail body (400) and to disassemble the guide rail body (400); The driving mechanism (200) comprises a stepping motor (210), a connecting screw rod (220) and a support seat (230); the stepping motor (210) is fixed to one side of the upper end surface of the base (100); the connecting screw rod (220) is fixed to the output end of the stepping motor (210); and the support seat (230) is connected to the other end of the connecting screw rod (220) and is connected to the base (100); A sliding assembly (500) is threadedly connected to the outer surface of the connecting screw rod (220) and can be slidably adjusted left and right, a slider body (600) is clamped on the upper end of the sliding assembly (500), and the slider body (600) can be slidably clamped on the inner side of the guide rail body (400); The testing component (700) is arranged on the upper ends of the supporting seat (230) and the sliding component (500) and is used to detect the number of sliding times of the sliding component (500).

2. A guide rail and slider service life test tool according to claim 1, characterized in that: The adjustment assembly (300) comprises a connecting seat (310), a connecting slide (320), an adjustment screw rod (330) and an adjustment handle (350); the connecting seat (310) is slidably connected to the left and right sides of the upper end surface of the base (100); the connecting slide (320) is evenly fixed on the lower end surface of the connecting seat (310) and is provided in three groups; the cross section of the connecting slide (320) is a "T"-shaped structure; the adjustment screw rod (330) is located inside the base (100) and is threadedly connected to the central position inside the connecting slide (320); and the adjustment handle (350) is fixed to one end of the adjustment screw rod (330).

3. A guide rail and slider service life test tool according to claim 2, characterized in that: The two groups of left and right connecting slide members (320) are slidably engaged with connecting slide rods (340).

4. A guide rail and slider service life test tool according to claim 3, characterized in that: The connecting seat (310) comprises a connecting slot (311) and a locking bolt (312); the connecting slot (311) has a trapezoidal cross section and is provided on the upper end surface of the connecting seat (310); the guide rail body (400) is slidably engaged with the inner side of the connecting slot (311); the locking bolt (312) is evenly arranged on one side of the connecting seat (310) and passes through the connecting seat (310) to be connected to the guide rail body (400).

5. A guide rail and slider service life test tool according to claim 1, characterized in that: The sliding assembly (500) comprises a sliding seat (510), a driving shaft (520), a driving gear (540), a locking plate (550), a limiting sliding groove (560) and a stepped clamp (570), wherein the sliding seat (510) is threadedly connected to the outer surface of the connecting screw (220), the driving shaft (520) is transversely fixed at the central position of the sliding seat (510), the driving gear (540) is fixed at the central position of the driving shaft (520), and the locking plate (550) is symmetrically meshed and connected to the sliding seat (510). At the upper and lower ends of the driving gear (540), the limiting groove (560) is opened on the outer side of the locking plate (550) and the cross-section of the limiting groove (560) is a "T"-shaped structure, and is clamped with the protrusion on the inner wall of the sliding seat (510), the stepped clamp (570) is fixed on the outer side of the locking plate (550), and the slider body (600) is slidably clamped inside the sliding seat (510), and is clamped with the slider body (600) through the stepped clamp (570) at one end of the locking plate (550).

6. A guide rail and slider service life test tool according to claim 5, characterized in that: Torsion springs (530) are provided at left and right ends of the outer surface of the driving shaft (520).

7. A guide rail and slider service life test tool according to claim 5, characterized in that: The test assembly (700) includes a push-type counter (710) and a push-type contact end (720), wherein the push-type counter (710) is arranged on the upper end surface of the support seat (230), and the push-type contact end (720) is fixed on the upper end surface of the sliding seat (510), and the upper end of the push-type contact end (720) is in contact with the lower end of the push-type counter (710).