Arc-shaped surface nondestructive testing frame

By designing a rotatable and extendable detection mechanism, the problem of losing the center of gravity of the non-destructive inspection frame when detecting workpieces with small arc angles is solved, and the stability and practicality of the inspection are improved, which is suitable for the detection of workpieces with complex shapes.

CN222762139UActive Publication Date: 2025-04-15WUHAN WUQIAO INSPECTION ENG
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Patent Information

Application Number
CN202420471326.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-12
Publication Date
2025-04-15
Estimated Expiration
2034-03-12

AI Technical Summary

Technical Problem

When detecting workpieces with small arc angles, the existing non-destructive testing frames are prone to lose the center of gravity and cause the workpiece to fall, and lack a self-rotatable detection structure.

Method used

An arc-shaped non-destructive testing frame including a rotatable and extendable detection mechanism is designed, which consists of a rotary disc, a support frame, a first electric telescopic rod, an extension plate, a detector and a limit ring. Through the driving of the first and second motors, the detection mechanism can be rotated and extended to adapt to workpieces of different shapes and sizes.

Benefits of technology

The detection frame can effectively avoid the risk of workpiece falling through a rotatable and extendable detection structure, improves the stability and practicality of the detection, and is suitable for detecting workpieces of arcuate surfaces and other complex shapes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an arc-shaped surface nondestructive testing frame which comprises two testing frame bottom plates, a rotatable and extensible testing mechanism comprises supporting plates fixed on one sides of the top ends of the two testing frame bottom plates, the top end of one supporting plate is rotatably provided with a rotating disc, one side of the rotating disc is fixedly provided with a supporting frame, and the other side of the rotating disc is fixedly provided with a rotating disc. A first electric telescopic rod is fixedly arranged on one side of the supporting frame, an extension plate is fixedly arranged at the output end of the first electric telescopic rod, a detector is fixedly arranged on one side of the bottom of the extension plate, and limiting rings are fixedly arranged on the two sides of the outer wall of the rotating disc. When the device is used, the first motor is started to enable the rotary table to rotate in the adjusting groove, then the supporting frame drives the detector and other structures to rotate, the motion trail of the detector and other structures is in an arc shape, and meanwhile the first electric telescopic rod on one side of the supporting frame is started to enable the extension plate to drive the detector to move and scan a workpiece with an arc-shaped surface below. And the practicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of nondestructive testing, in particular to a curved surface nondestructive testing frame. Background Art

[0002] Nondestructive testing refers to the method of inspecting and testing the structure, state and type, quantity, shape, nature, position, size, distribution and changes of defects inside and on the surface of the test piece by using physical or chemical methods, with the help of modern technology and equipment, under the premise of not damaging or affecting the performance of the tested object and not harming the internal organization of the tested object, without damaging the internal structure of the tested object. With the development of modern science and technology, the use of nondestructive testing frames is becoming more and more frequent, and the functions of the upper end are gradually increasing, so that it can better meet the needs of use.

[0003] In view of this, Chinese patent number CN111781273A proposes a curved surface non-destructive testing frame, which pushes multiple groups of support plates to move out of the hydraulic groove. The support plates at different positions intersect with the curved plate at different positions when rising. The curved plate limits the support plate through the pressure of the clamping plate until the support plate contacts the bottom end of the curved plate through the rubber head opened at the top, so that the multiple groups of support plates form the shape of the bottom end of the curved plate. However, the existing testing frame usually rotates the curved workpiece during the testing process. However, when rotating a workpiece with a small arc angle, it is easy to lose the center of gravity and cause the workpiece to fall. Therefore, a self-rotatable and adjustable testing structure is required. Utility Model Content

[0004] In order to solve the above problems, the purpose of the utility model is to provide a curved surface non-destructive testing frame to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model proposes a curved surface non-destructive testing frame, comprising two testing frame bottom plates, wherein the upper end of one of the testing frame bottom plates is provided with a rotatable and extendable testing mechanism, and the rotatable and extendable testing mechanism comprises a support plate fixed to one side of the top end of the two testing frame bottom plates, wherein a turntable is rotatably provided at the top end of one of the support plates, a support frame is fixedly provided on one side of the turntable, a first electric telescopic rod is fixedly provided on one side of the support frame, an extension plate is fixedly provided on the output end of the first electric telescopic rod, a detector is fixedly provided on one side of the bottom of the extension plate, and limit rings are fixedly provided on both sides of the outer wall of the turntable.

[0006] In one example, a first motor is fixedly provided on one side of the outer wall of one of the support plates, and one end of the turntable is fixedly connected to the output end of the first motor.

[0007] In one example, an adjustment groove is opened in the middle position of the top end of one of the support plates, and limiting grooves are opened on both sides of the inner wall of the adjustment groove, and the outer wall of the turntable is rotatably connected to the inner wall of the adjustment groove, and the outer walls of the two limiting rings are rotatably connected to the inner walls of the two limiting grooves respectively.

[0008] In one example, a second motor is fixedly provided on the inner wall of one side of the support plates, a rotating shaft is rotatably provided on one side of both support plates, a limiting bracket is fixedly provided at one end of both rotating shafts, and one end of one of the rotating shafts is fixedly connected to the output end of the second motor.

[0009] In one example, second electric telescopic rods are fixedly provided at both ends of one side of the outer wall of one of the detection frame bottom plates, and the output ends of the two second electric telescopic rods are respectively fixedly connected to one side of the other detection frame bottom plate, and a clamping rail is fixedly provided on one side of the bottom of the two detection frame bottom plates.

[0010] In one example, a switch panel is fixedly provided on one side of the outer wall of one of the detection frame bottom plates, and a first electric telescopic rod switch, a first motor switch, a second motor switch and a second electric telescopic rod switch are respectively provided on one side of the switch panel, and the first electric telescopic rod is electrically connected to an external power supply through the first electric telescopic rod switch, the first motor is electrically connected to the first motor switch, the second motor is electrically connected to the second motor switch and the second electric telescopic rod is electrically connected to the external power supply through the second electric telescopic rod switch.

[0011] The arc surface nondestructive testing frame proposed by the utility model can bring the following beneficial effects:

[0012] 1. The arc-shaped surface nondestructive testing frame is provided with a rotatable and extendable testing structure consisting of a turntable, a support frame, a first electric telescopic rod, an extension plate, a detector and a limit ring. When in use, the first motor is started to rotate the turntable in the adjustment slot, and then the support frame rotates with the detector and other structures, so that its motion trajectory is an arc. At the same time, the first electric telescopic rod on one side of the support frame is started to make the extension plate move with the detector to scan the workpiece with the arc surface below, thereby improving the practicality of the device.

[0013] 2. This arc-shaped surface nondestructive testing frame is provided with an adjustable supporting structure composed of a supporting plate, an adjusting groove, a limiting groove and a second electric telescopic rod. When in use, the second motor is started to make the limiting bracket rotate with the workpiece driven by the rotating shaft, so that it can rotate the cylindrical workpiece. If only the rotating detection mechanism is used, the first motor is started to make the limiting ring rotate in the limiting groove, and then the turntable rotates in the adjusting groove to adjust the detection angle, so that the detection structure is not easy to fall off, thereby improving the stability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a structural schematic diagram of the rotating disk and the extension plate rotation extension detection of the utility model;

[0017] Figure 3 This is a structural schematic diagram of the support plate and adjustment slot installation of the utility model.

[0018] In the figure: 1. bottom plate of the detection frame; 2. support plate; 3. turntable; 4. support frame; 5. first electric telescopic rod; 6. extension plate; 7. detector; 8. limit ring; 9. first motor; 10. adjustment slot; 11. limit slot; 12. second motor; 13. rotating shaft; 14. limit bracket; 15. second electric telescopic rod; 16. clamping rail. DETAILED DESCRIPTION

[0019] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in the form of examples in conjunction with the accompanying drawings.

[0020] Embodiment 1, the utility model provides as follows Figure 1-3 The arc surface non-destructive testing frame shown comprises two testing frame bottom plates 1, wherein a second motor 12 is fixedly arranged on the inner wall of one side of one support plate 2, a rotating shaft 13 is rotatably arranged on one side of the two support plates 2, a limiting bracket 14 is fixedly arranged on one end of the two rotating shafts 13, and one end of one rotating shaft 13 is fixedly connected to the output end of the second motor 12, a second electric telescopic rod 15 is fixedly arranged on both ends of one side of the outer wall of one testing frame bottom plate 1, and the output ends of the two second electric telescopic rods 15 are respectively fixedly connected to one side of the other testing frame bottom plate 1, a clamping rail 16 is fixedly arranged on one side of the bottom of the two testing frame bottom plates 1, a switch panel is fixedly arranged on one side of the outer wall of one testing frame bottom plate 1, and a first electric telescopic rod switch, a first motor switch, a second motor switch and a second electric telescopic rod switch are respectively arranged on one side of the switch panel, and the first electric telescopic rod 5 is electrically connected to the external power supply through the first electric telescopic rod switch, the first motor 9 is electrically connected to the external power supply through the first motor switch, the second motor 12 is electrically connected to the external power supply through the second motor switch, and the second electric telescopic rod 15 is electrically connected to the external power supply through the second electric telescopic rod switch;

[0021] Embodiment 2, the utility model provides as follows Figure 2A curved surface nondestructive testing frame shown in the figure, wherein a rotatable and extendable testing mechanism is provided at the upper end of one of the testing frame bottom plates 1, and the rotatable and extendable testing mechanism comprises a support plate 2 fixed to one side of the top end of two testing frame bottom plates 1, a turntable 3 is rotatably provided at the top end of one of the support plates 2, a support frame 4 is fixedly provided on one side of the turntable 3, a first electric telescopic rod 5 is fixedly provided on one side of the support frame 4, an extension plate 6 is fixedly provided on the output end of the first electric telescopic rod 5, a detector 7 is fixedly provided on one side of the bottom of the extension plate 6, and limit rings 8 are fixedly provided on both sides of the outer wall of the turntable 3;

[0022] Embodiment 3, the utility model provides as follows Figure 3 A curved surface non-destructive testing frame is shown, in which a first motor 9 is fixedly provided on one side of the outer wall of one support plate 2, and one end of a turntable 3 is fixedly connected to the output end of the first motor 9, an adjustment groove 10 is opened in the middle position of the top end of one support plate 2, and limiting grooves 11 are opened on both sides of the inner wall of the adjustment groove 10, and the outer wall of the turntable 3 is rotatably connected to the inner wall of the adjustment groove 10, and the outer walls of the two limiting rings 8 are rotatably connected to the inner walls of the two limiting grooves 11 respectively.

[0023] Working principle: When using the arc surface non-destructive testing frame in this design, first, the testing frame bottom plate 1 at the upper end of the device needs to be installed on the equipment platform through the rail 16 at its bottom, and the two testing frame bottom plates 1 are moved on the platform through the rail 16 by starting the second electric telescopic rod 15, and then the distance of the limit bracket 14 is adjusted to support and clamp the workpiece. In this design, a rotatable and extendable testing structure composed of a turntable 3, a support frame 4, a first electric telescopic rod 5, an extension plate 6, a detector 7 and a limit ring 8 is provided. When in use, the first motor 9 is started to rotate the turntable 3 in the adjustment slot 10, and then the support frame 4 rotates with the detector 7 and other structures, so that its motion trajectory is an arc. At the same time, the first electric telescopic rod 5 on one side of the support frame 4 is started so that the extension plate 6 moves with the detector 7 to scan the workpiece on the curved surface below, thereby improving the practicability of the device, and an adjustable supporting structure consisting of a support plate 2, an adjusting groove 10, a limiting groove 11 and a second electric telescopic rod 12 is provided on the device. When in use, the second motor 12 is started so that the limiting bracket 14 rotates with the workpiece driven by the rotating shaft 13, so that it can rotate the cylindrical workpiece. If only the detection mechanism is rotated, the first motor 9 is started so that the limiting ring 8 rotates in the limiting groove 11, and then the turntable 3 rotates in the adjusting groove 10 to adjust the detection angle, so that the detection structure is not easy to fall off, thereby improving the stability of the device.

[0024] Each embodiment in this specification is described in a progressive manner, and the same or similar parts between the embodiments can be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the system embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and the relevant parts can be referred to the partial description of the method embodiment.

[0025] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the claims of the present invention.

Claims

1. A curved surface nondestructive testing frame, comprising: Two detection frame bottom plates (1), wherein a rotatable and extendable detection mechanism is provided at the upper end of one of the detection frame bottom plates (1); The invention is characterized in that: the rotatable and extendable detection mechanism comprises a support plate (2) fixed on one side of the top end of two detection frame bottom plates (1); a turntable (3) is rotatably provided at the top end of one of the support plates (2); a support frame (4) is fixedly provided on one side of the turntable (3); a first electric telescopic rod (5) is fixedly provided on one side of the support frame (4); an extension plate (6) is fixedly provided at the output end of the first electric telescopic rod (5); a detector (7) is fixedly provided on one side of the bottom of the extension plate (6); and limit rings (8) are fixedly provided on both sides of the outer wall of the turntable (3).

2. The arc surface nondestructive testing frame according to claim 1, characterized in that: A first motor (9) is fixedly provided on one side of the outer wall of one of the support plates (2), and one end of the turntable (3) is fixedly connected to the output end of the first motor (9).

3. The arc surface nondestructive testing frame according to claim 1, characterized in that: An adjusting groove (10) is provided at the middle position of the top end of one of the support plates (2), and limiting grooves (11) are provided on both sides of the inner wall of the adjusting groove (10), and the outer wall of the rotating disk (3) is rotatably connected to the inner wall of the adjusting groove (10), and the outer walls of the two limiting rings (8) are rotatably connected to the inner walls of the two limiting grooves (11) respectively.

4. The arc surface nondestructive testing frame according to claim 1, characterized in that: A second motor (12) is fixedly provided on the inner wall of one side of one of the support plates (2), a rotating shaft (13) is rotatably provided on one side of both support plates (2), a limiting bracket (14) is fixedly provided on one end of both rotating shafts (13), and one end of one of the rotating shafts (13) is fixedly connected to the output end of the second motor (12).

5. The arc surface nondestructive testing frame according to claim 1, characterized in that: Second electric telescopic rods (15) are fixedly provided at both ends of one side of the outer wall of one of the detection frame bottom plates (1), and the output ends of the two second electric telescopic rods (15) are respectively fixedly connected to one side of the other detection frame bottom plate (1), and a clamping rail (16) is fixedly provided on one side of the bottom of the two detection frame bottom plates (1).

6. The arc surface nondestructive testing frame according to claim 1, characterized in that: A switch panel is fixedly provided on one side of the outer wall of one of the detection frame bottom plates (1); a first electric telescopic rod switch, a first motor switch, a second motor switch and a second electric telescopic rod switch are respectively provided on one side of the switch panel; and the first electric telescopic rod (5) is electrically connected to an external power supply via the first electric telescopic rod switch, the first motor (9) is electrically connected to the first motor switch, the second motor (12) is electrically connected to the second motor switch and the second electric telescopic rod (15) is electrically connected to the external power supply via the second electric telescopic rod switch.

Citation Information

Patent Citations

  • Nondestructive testing frame for arc-shaped surface

    CN111781273A