Automatic demagnetizing equipment for metal powder
By designing an automatic demagnetization device with a rotating sleeve, the gears and gear rings are driven by a servo motor, ferrite can be uniformly adsorbed on the outer surface of the sleeve, solving the problem of uneven adsorption in traditional equipment and improving adsorption efficiency.
Patent Information
- Application Number
- CN202421537009.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-01
AI Technical Summary
During the use of traditional automatic demagnetization equipment for metal powder, since the sleeve is fixed, the material is directly absorbed to one side when entering, and the adsorption efficiency on the other side is low, so it is impossible to evenly absorb iron powder.
An automatic demagnetization device including a shell, a reciprocating mechanism, a tooth ring and a magnetic rod is designed. The gear and the tooth ring are driven by a servo motor to rotate the sleeve, thereby achieving uniform adsorption of ferrite.
Through the rotation of the sleeve, ferrite can be evenly adsorbed on the outer surface of the sleeve, avoiding excessive adsorption on one side affecting the adsorption efficiency on the other side, and improving the overall adsorption efficiency.
Smart Images

Figure CN222762738U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of demagnetization equipment, and more specifically, to automatic demagnetization equipment for metal powder. Background Art
[0002] Demagnetization equipment is a commonly used filter, which is mainly used to remove residual magnetic fields in objects. Its working principle is based on the interaction principle of magnetic fields. It is often used in equipment to remove ferrite impurities in fluids such as liquids, gases and dust.
[0003] Traditional automatic demagnetization equipment for metal powders has the following shortcomings: Traditional automatic demagnetization equipment for metal powders generally uses a sleeve to make a strong magnetic piston rod reciprocate in the sleeve. Usually, the piston rod with a strong magnet extends into the sleeve. When the outer surface of the sleeve is full of iron powder, the reciprocating motion mechanism is started to retract the piston rod, and the iron powder outside the sleeve is detached and discharged from the iron powder discharge port. During the use of this device, since the sleeve is fixed, when the material enters from the feed port, it will be directly sucked to the side of the sleeve close to the feed port, while the other side can only absorb a small amount of iron powder. When the iron powder adsorbed on the left side is thicker, it can be adsorbed to the right side. Therefore, it needs to be improved. Utility Model Content
[0004] In order to overcome the deficiencies of the prior art, the utility model provides an automatic demagnetization device for metal powder, which has the advantage of uniform adsorption.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic demagnetization device for metal powder, comprising a shell, a reciprocating motion mechanism fixedly installed on the top of the shell, a circular groove 2 is opened inside the upper end of the shell, a gear ring is rotatably installed inside the circular groove 2, a sleeve extending to the inside of the shell is fixedly installed below the gear ring, a magnetic rod located inside the sleeve is fixedly installed below the reciprocating motion mechanism, a circular groove 1 is opened on the front side of the circular groove 2, a gear is rotatably installed inside the circular groove 1, and the gear is meshed with the gear ring.
[0006] As an optimal technical solution of the utility model, a residual liquid discharge pipe is fixedly installed on the right side of the bottom of the shell, and the left end of the residual liquid discharge pipe extends to the interior of the shell, an adjusting groove is opened on the upper side of the right end of the residual liquid discharge pipe, and a circular groove extending to the interior of the shell is opened on the inner side of the adjusting groove, and a limiting groove is opened on the upper side of the left end of the residual liquid discharge pipe, and the limiting groove is located above the circular groove, and a movable cylinder is movably installed inside the circular groove, and a limiting block located inside the limiting groove is fixedly installed on the outer side of the left end of the movable cylinder, and a scraper is fixedly installed on the outer side of the limiting block, and the scraper corresponds to the outer wall of the residual liquid discharge pipe.
[0007] As a preferred technical solution of the utility model, a servo motor is fixedly installed on the inner side of the shell, a protective shell located outside the servo motor is fixedly installed on the inner side of the shell, a rotating shaft is fixedly installed above the servo motor, and the rotating shaft is fixedly connected to the bottom of the gear.
[0008] As a preferred technical solution of the utility model, a movable groove is opened at the bottom of the scraper, a telescopic block is movably installed inside the movable groove, the front end of the telescopic block corresponds to the inner wall of the shell, and a return spring is elastically installed between the inner side of the telescopic block and the inner side of the movable groove.
[0009] As a preferred technical solution of the utility model, a push plate is fixedly installed on the outer side of the right end of the movable cylinder, and the push plate is located inside the adjustment groove.
[0010] As a preferred technical solution of the utility model, a feed pipe is fixedly installed on the left side of the shell, and a discharge pipe is fixedly installed on the right side of the shell.
[0011] As a preferred technical solution of the utility model, an iron powder discharge port is provided at the bottom of the shell, and an iron powder thickness sensor is fixedly installed on the right side of the shell.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] 1. The utility model starts the servo motor, so that the servo motor drives the gear to rotate through the rotating shaft, the gear drives the circular groove 2 to rotate, the circular groove 2 drives the sleeve to rotate, and the rotation of the sleeve enables the ferrite to be evenly adsorbed on the outer surface of the sleeve. Compared with the traditional automatic demagnetization equipment for metal powder, the automatic demagnetization equipment for metal powder continuously rotates the sleeve to enable the ferrite to be evenly adsorbed on the outer surface of the sleeve, thereby avoiding excessive adsorption on one side affecting the adsorption efficiency of the other side.
[0014] 2. The utility model drives the movable cylinder to rotate inside the circular groove by rotating the push plate, and drives the scraper to rotate around the outer wall of the residual liquid discharge pipe through the limit block. Compared with the traditional automatic demagnetization equipment for metal powder, the automatic demagnetization equipment for metal powder drives the scraper to rotate around the outer wall of the residual liquid discharge pipe by the push plate, thereby cleaning the iron ore powder remaining above the residual liquid discharge pipe, preventing the iron ore powder from remaining above the residual liquid discharge pipe and affecting the next operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 It is a schematic diagram of a transverse section of the utility model;
[0017] Figure 3It is a vertical cross-sectional schematic diagram of the utility model;
[0018] Figure 4 for Figure 3 A schematic diagram of the local enlarged structure at point A in the middle;
[0019] Figure 5 This is a schematic diagram of the top view of the shell structure of the utility model;
[0020] Figure 6 This is a schematic diagram of the explosion structure of the residual liquid discharge pipe and the movable cylinder of the utility model;
[0021] Figure 7 This is a schematic diagram of the bottom structure of the scraper of the utility model.
[0022] In the figure: 1. Shell; 2. Feed pipe; 3. Sleeve; 4. Reciprocating motion mechanism; 5. Magnetic rod; 6. Discharge pipe; 7. Iron powder thickness sensor; 8. Residual liquid discharge pipe; 9. Iron powder discharge port; 10. Servo motor; 11. Protective shell; 12. Rotating shaft; 13. Circular groove 1; 14. Gear; 15. Circular groove 2; 16. Gear ring; 17. Adjusting groove; 18. Circular ring groove; 19. Limiting groove; 20. Movable cylinder; 21. Push plate; 22. Limiting block; 23. Scraper; 24. Movable groove; 25. Telescopic block; 26. Reset spring. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] like Figures 1 to 7 As shown, the utility model provides an automatic demagnetization device for metal powder, including a shell 1, a reciprocating motion mechanism 4 is fixedly installed on the top of the shell 1, a circular groove 2 15 is opened inside the upper end of the shell 1, a gear ring 16 is rotatably installed inside the circular groove 2 15, a sleeve 3 extending to the inside of the shell 1 is fixedly installed below the gear ring 16, a magnetic rod 5 located inside the sleeve 3 is fixedly installed below the reciprocating motion mechanism 4, a circular groove 13 is opened on the front side of the circular groove 2 15, a gear 14 is rotatably installed inside the circular groove 13, and the gear 14 is meshed with the gear ring 16.
[0025] First, when the operator is filtering the material, the servo motor 10 is started, and the servo motor 10 drives the gear 14 to rotate through the rotating shaft 12, the gear 14 drives the circular groove 15 to rotate, and the circular groove 15 drives the sleeve 3 to rotate. At this time, the fluid material is introduced from the feed pipe 2 into the shell 1 to fill the shell 1, and then the ferrite in the fluid material is captured by the magnetic field of the magnetic rod 5 and adsorbed on the outer surface of the sleeve 3. At the same time, the iron powder thickness sensor 7 will detect the adsorption thickness of the ferrite on the outer surface of the sleeve 3. Then, when the thickness of the adsorbed ferrite reaches the set value, the iron powder thickness sensor 7 will give a signal to the control system to close the valve of the feed pipe 2 and the valve of the discharge pipe 6, and then open the valve on the residual liquid discharge pipe 8. The door allows the residual material inside the shell 1 to be discharged, and then the valve of the residual liquid discharge pipe 8 is closed, and the reciprocating mechanism 4 will be started through the control system. The operation of the reciprocating mechanism 4 will drive the magnetic rod 5 to move, so that the magnetic rod 5 moves to the inside of the reciprocating mechanism 4, so that the ferrite adsorbed on the outer surface of the sleeve 3 falls off, and then the valve on the outer surface of the iron powder discharge port 9 is opened, so that it is discharged from the inside of the iron powder discharge port 9, and the valve on the iron powder discharge port 9 is closed. At the same time, the magnetic rod 5 is reset by the reciprocating mechanism 4, so that the valves on the feed pipe 2 and the discharge pipe 6 are opened, so that the adsorption operation continues, so that the ferrite can be evenly adsorbed on the outer surface of the sleeve 3, avoiding excessive adsorption on one side affecting the adsorption efficiency of the other side.
[0026] By starting the servo motor 10, the servo motor 10 drives the gear 14 to rotate through the rotating shaft 12, the gear 14 drives the circular groove 15 to rotate, the circular groove 15 drives the sleeve 3 to rotate, and the rotation of the sleeve 3 allows the ferrite to be evenly adsorbed on the outer surface of the sleeve 3. Compared with the traditional automatic demagnetization equipment for metal powders, this automatic demagnetization equipment for metal powders allows the ferrite to be evenly adsorbed on the outer surface of the sleeve 3 through the continuous rotation of the sleeve 3, thereby avoiding excessive adsorption on one side affecting the adsorption efficiency of the other side.
[0027] Among them, a residual liquid discharge pipe 8 is fixedly installed on the right side of the bottom of the shell 1, and the left end of the residual liquid discharge pipe 8 extends to the interior of the shell 1. An adjusting groove 17 is opened on the upper side of the right end of the residual liquid discharge pipe 8, and a circular groove 18 extending to the interior of the shell 1 is opened on the inner side of the adjusting groove 17. A limiting groove 19 is opened on the upper side of the left end of the residual liquid discharge pipe 8, and the limiting groove 19 is located above the circular groove 18. A movable cylinder 20 is movably installed inside the circular groove 18, and a limiting block 22 located inside the limiting groove 19 is fixedly installed on the outer side of the left end of the movable cylinder 20. A scraper 23 is fixedly installed on the outer side of the limiting block 22, and the scraper 23 corresponds to the outer wall of the residual liquid discharge pipe 8.
[0028] When the ferrite adsorbed on the outer surface of the sleeve 3 falls off, a small amount of ferrite may fall to the outside of the residual liquid discharge pipe 8. At this time, the push plate 21 is rotated to rotate inside the adjustment groove 17. The push plate 21 drives the movable cylinder 20 to rotate inside the annular groove 18, and drives the scraper 23 to rotate around the outer wall of the residual liquid discharge pipe 8 through the limit block 22, thereby cleaning the iron ore powder remaining above the residual liquid discharge pipe 8.
[0029] By rotating the push plate 21, the push plate 21 drives the movable cylinder 20 to rotate inside the annular groove 18, and drives the scraper 23 to rotate around the outer wall of the residual liquid discharge pipe 8 through the limit block 22. Compared with the traditional automatic demagnetization equipment for metal powder, this automatic demagnetization equipment for metal powder drives the scraper 23 to rotate around the outer wall of the residual liquid discharge pipe 8 through the push plate 21, thereby cleaning the iron ore powder remaining above the residual liquid discharge pipe 8 to prevent the iron ore powder from remaining above the residual liquid discharge pipe 8 and affecting the next operation.
[0030] A servo motor 10 is fixedly mounted on the inner side of the housing 1 , a protective shell 11 located outside the servo motor 10 is fixedly mounted on the inner side of the housing 1 , a rotating shaft 12 is fixedly mounted above the servo motor 10 , and the rotating shaft 12 is fixedly connected to the bottom of the gear 14 .
[0031] The servo motor 10 is started, so that the servo motor 10 drives the rotating shaft 12 to rotate, and the rotating shaft 12 drives the gear 14 to rotate inside the circular groove 13, thereby driving the gear ring 16 to rotate, so that the sleeve 3 rotates.
[0032] Among them, a movable groove 24 is opened at the bottom of the scraper 23, and a telescopic block 25 is movably installed inside the movable groove 24. The front end of the telescopic block 25 corresponds to the inner wall of the shell 1, and a return spring 26 is elastically installed between the inner side of the telescopic block 25 and the inner side of the movable groove 24.
[0033] Since the inner wall of the housing 1 is distributed in an inclined surface, when the scraper 23 rotates, the return spring 26 continuously releases elastic potential energy to push the telescopic block 25 out, thereby avoiding the occurrence of cleaning dead corners.
[0034] A push plate 21 is fixedly mounted on the outer side of the right end of the movable cylinder 20 , and the push plate 21 is located inside the adjustment groove 17 .
[0035] The push plate 21 is rotated to rotate inside the adjustment groove 17 , and the push plate 21 drives the movable cylinder 20 to rotate inside the annular groove 18 , and drives the scraper 23 to rotate around the outer wall of the residual liquid discharge pipe 8 through the limit block 22 .
[0036] Among them, a feed pipe 2 is fixedly installed on the left side of the shell 1, and a discharge pipe 6 is fixedly installed on the right side of the shell 1.
[0037] The material is introduced into the interior of the housing 1 from the feed pipe 2 , and the filtered material is discharged through the discharge pipe 6 .
[0038] An iron powder discharge port 9 is provided at the bottom of the shell 1 , and an iron powder thickness sensor 7 is fixedly installed on the right side of the shell 1 .
[0039] The iron powder thickness sensor 7 will detect the thickness of the adsorbed ferrite on the outer surface of the sleeve 3. Then, when the thickness of the adsorbed ferrite reaches the set value, the iron powder thickness sensor 7 will give a signal to the control system to close the valve of the feed pipe 2 and the valve of the discharge pipe 6, and then open the valve on the residual liquid discharge pipe 8 to discharge the residual material inside the shell 1.
[0040] The working principle and use process of this utility model:
[0041] First, when the operator is filtering the material, the servo motor 10 is started, and the servo motor 10 drives the gear 14 to rotate through the rotating shaft 12, the gear 14 drives the circular groove 15 to rotate, and the circular groove 15 drives the sleeve 3 to rotate. At this time, the fluid material is introduced from the feed pipe 2 into the shell 1 to fill the shell 1, and then the ferrite in the fluid material is captured by the magnetic field of the magnetic rod 5 and adsorbed on the outer surface of the sleeve 3. At the same time, the iron powder thickness sensor 7 will detect the adsorption thickness of the ferrite on the outer surface of the sleeve 3. Then, when the thickness of the adsorbed ferrite reaches the set value, the iron powder thickness sensor 7 will give a signal to the control system to close the valve of the feed pipe 2 and the valve of the discharge pipe 6, and then open the valve on the residual liquid discharge pipe 8. The door allows the residual material inside the shell 1 to be discharged, and then the valve of the residual liquid discharge pipe 8 is closed, and the reciprocating mechanism 4 will be started through the control system. The operation of the reciprocating mechanism 4 will drive the magnetic rod 5 to move, so that the magnetic rod 5 moves to the inside of the reciprocating mechanism 4, so that the ferrite adsorbed on the outer surface of the sleeve 3 falls off, and then the valve on the outer surface of the iron powder discharge port 9 is opened, so that it is discharged from the inside of the iron powder discharge port 9, and the valve on the iron powder discharge port 9 is closed. At the same time, the magnetic rod 5 is reset by the reciprocating mechanism 4, so that the valves on the feed pipe 2 and the discharge pipe 6 are opened, so that the adsorption operation continues, so that the ferrite can be evenly adsorbed on the outer surface of the sleeve 3, avoiding excessive adsorption on one side affecting the adsorption efficiency of the other side.
[0042] When the ferrite adsorbed on the outer surface of the sleeve 3 falls off, a small amount of ferrite may fall to the outside of the residual liquid discharge pipe 8. At this time, the push plate 21 is rotated to rotate inside the adjustment groove 17. The push plate 21 drives the movable cylinder 20 to rotate inside the annular groove 18, and drives the scraper 23 to rotate around the outer wall of the residual liquid discharge pipe 8 through the limit block 22, thereby cleaning the iron ore powder remaining above the residual liquid discharge pipe 8.
[0043] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic demagnetization device for metal powder, comprising a housing (1), characterized in that: A reciprocating mechanism (4) is fixedly installed above the shell (1), a circular groove 2 (15) is provided inside the upper end of the shell (1), a gear ring (16) is rotatably installed inside the circular groove 2 (15), a sleeve (3) extending into the interior of the shell (1) is fixedly installed below the gear ring (16), a magnetic bar (5) located inside the sleeve (3) is fixedly installed below the reciprocating mechanism (4), a circular groove 1 (13) is provided on the front side of the circular groove 2 (15), a gear (14) is rotatably installed inside the circular groove 1 (13), and the gear (14) is meshed with the gear ring (16).
2. The automatic demagnetization equipment for metal powder according to claim 1, characterized in that: A residual liquid discharge pipe (8) is fixedly mounted on the right side of the bottom of the shell (1), the left end of the residual liquid discharge pipe (8) extends to the interior of the shell (1), an adjusting groove (17) is provided on the upper side of the right end of the residual liquid discharge pipe (8), an annular groove (18) extending to the interior of the shell (1) is provided on the inner side of the adjusting groove (17), a limiting groove (19) is provided on the upper side of the left end of the residual liquid discharge pipe (8), the limiting groove (19) is located above the annular groove (18), a movable cylinder (20) is movably mounted inside the annular groove (18), a limiting block (22) located inside the limiting groove (19) is fixedly mounted on the outer side of the left end of the movable cylinder (20), a scraper (23) is fixedly mounted on the outer side of the limiting block (22), and the scraper (23) corresponds to the outer wall of the residual liquid discharge pipe (8).
3. The automatic demagnetization equipment for metal powder according to claim 1, characterized in that: A servo motor (10) is fixedly mounted on the inner side of the housing (1), a protective shell (11) located outside the servo motor (10) is fixedly mounted on the inner side of the housing (1), a rotating shaft (12) is fixedly mounted above the servo motor (10), and the rotating shaft (12) is fixedly connected below the gear (14).
4. The automatic demagnetization equipment for metal powder according to claim 2, characterized in that: A movable groove (24) is provided at the bottom of the scraper (23), a telescopic block (25) is movably installed inside the movable groove (24), the front end of the telescopic block (25) corresponds to the inner wall of the shell (1), and a return spring (26) is elastically installed between the inner side of the telescopic block (25) and the inner side of the movable groove (24).
5. The automatic demagnetization equipment for metal powder according to claim 2, characterized in that: A push plate (21) is fixedly mounted on the outer side of the right end of the movable cylinder (20), and the push plate (21) is located inside the adjustment groove (17).
6. The automatic demagnetization equipment for metal powder according to claim 1, characterized in that: A feed pipe (2) is fixedly mounted on the left side of the shell (1), and a discharge pipe (6) is fixedly mounted on the right side of the shell (1).
7. The automatic demagnetization equipment for metal powder according to claim 1, characterized in that: An iron powder discharge port (9) is provided at the bottom of the shell (1), and an iron powder thickness sensor (7) is fixedly mounted on the right side of the shell (1).