Auxiliary structure for fixing extra-high voltage transformer iron core

By using automated synchronous lifting and clamping components and servo motors on the transformer core, the problem of the problem of the iron core fixing in the existing technology is solved, and the rapid, stable and efficient fixing of the iron core is achieved, and the overall quality of the transformer is improved.

CN222762765UActive Publication Date: 2025-04-15NANTONG HYOSUNG TRANSFORMER CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421417270.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-04-15
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

In the prior art, the method of fixing the transformer core is more troublesome, requiring manual screwing of bolts and nuts, and the top and bottom of the core cannot be fixed, which is prone to misalignment and affects the stability of operation.

Method used

An auxiliary structure for the iron core fixing of ultra-high voltage transformer is adopted, including a base and a synchronous lifting and clamping assembly. Through the dual-axis motor, drive shaft, active bevel gear, passive bevel gear, threaded column and servo motor, automatic fixing of the top, bottom and both sides of the iron core is achieved.

Benefits of technology

It realizes fast, simple and efficient fixation of the transformer core, avoids the complexity and error of manual operation, ensures the alignment of the core, and improves the overall quality and operating stability of the transformer.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222762765U_ABST
    Figure CN222762765U_ABST
Patent Text Reader

Abstract

The utility model discloses an extra-high voltage transformer iron core fixing auxiliary structure which comprises a base with a hollow cavity inside, and further comprises a synchronous lifting clamping assembly arranged inside the base. The synchronous lifting and clamping assembly comprises a mounting plate vertically and fixedly arranged in the base, a double-shaft motor fixedly arranged in the mounting plate, fixing plates symmetrically, vertically and fixedly arranged in the base and a driving shaft with one end rotationally arranged on the fixing plates, and the other end of the driving shaft is fixedly connected with the output end of the double-shaft motor. A driving bevel gear is rotationally arranged on the fixing plate and fixedly connected with one end of the driving shaft, and a driven bevel gear is rotationally arranged on the inner wall of the top of the base and perpendicularly meshed with the driving bevel gear. The utility model belongs to the technical field of transformer assembly, and particularly relates to an extra-high voltage transformer iron core fixing auxiliary structure which is good in fixing effect and easy to operate.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of transformer assembly, and in particular relates to an auxiliary structure for fixing an iron core of a UHV transformer. Background Art

[0002] Ultra-high voltage transformers are mainly used for voltage conversion, current conversion, voltage stabilization and other functions. They are currently the most widely used voltage conversion equipment and are often used in industrial plants, supermarkets, residential areas and other places. The iron core in the transformer serves as the intermediate medium for electromagnetic conversion. It will generate heat when affected by current and other factors during operation. If it is not fixed, it will affect the stability of the transformer.

[0003] The existing fixing structure for the transformer core generally uses a steel beam to wrap and fix it. However, since the core is made of multiple silicon steel sheets, the core is usually clamped and fixed by steel beams on both sides after the splicing is completed. Although it can achieve a fixing effect, it is more troublesome to fix it. It needs to manually tighten the bolts and nuts for fixing. Moreover, this fixing method cannot fix the top and bottom of the core, and the core is prone to misalignment, affecting its stable operation. Therefore, it is an urgent problem to invent an auxiliary structure for fixing the core of a UHV transformer with good fixing effect and simple operation. Utility Model Content

[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides an auxiliary structure for fixing the iron core of a UHV transformer, which solves the problem that the prior art uses steel beams on both sides for clamping and fixing. Although it can achieve a fixing effect, it is more troublesome to fix, and it is necessary to manually tighten the bolts and nuts for fixing. Moreover, this fixing method cannot fix the top and bottom of the iron core, and it is easy to cause misalignment between the iron cores, affecting the stable operation.

[0005] The technical solution adopted by the utility model is as follows: an auxiliary structure for fixing the iron core of an ultra-high voltage transformer, comprising a base, the interior of the base being a hollow cavity, and also comprising a synchronous lifting and clamping assembly arranged inside the base, the synchronous lifting and clamping assembly comprising a mounting plate vertically fixedly arranged in the base, a dual-axis motor fixedly arranged in the mounting plate, a fixing plate symmetrically vertically fixedly arranged in the base, and a driving shaft rotatably arranged on the fixing plate at one end, the other end of the driving shaft being fixedly connected to the output end of the dual-axis motor, an active bevel gear being rotatably provided on the fixing plate, the active bevel gear being fixedly connected to one end of the driving shaft, a passive bevel gear being rotatably provided on the inner wall at the top of the base, the passive bevel gear being vertically meshed with the active bevel gear, a threaded column 1 being rotatably provided on the inner wall at the bottom of the base, the upper end of the threaded column 1 extending out of the base, the threaded column 1 being fixedly connected to the passive bevel gear on one side, a threaded column 2 being rotatably provided on the inner wall at the bottom of the base, the upper end of the threaded column 2 extending out of the base, the threaded column 2 being fixedly connected to the passive bevel gear on the other side.

[0006] As a preferred technical solution of the present scheme, an upper clamping plate is threadedly provided on the threaded column one, and the upper clamping plate is threadedly connected to the threaded column two, and a device box is provided on the upper clamping plate, and a fixed vertical plate is vertically fixed in the device box, and a bidirectional screw is horizontally rotatably provided on the fixed vertical plate, and both ends of the bidirectional screw are rotatably provided on the inner wall of the device box, and guide connecting frames are provided on the side walls of both sides of the device box for opposite sliding, and a connecting plate is fixedly provided on the guide connecting frame, and the connecting plate is threadedly connected to the bidirectional screw, and a side clamping block is fixed on the guide connecting frame.

[0007] As a preferred technical solution of this scheme, a servo motor is fixedly provided on the outer wall of the device box, and the output end of the servo motor is fixedly connected to one end of the bidirectional screw.

[0008] As a preferred technical solution of the present invention, the thread directions of the threaded column one and the threaded column two are opposite, and the upper ends of the threaded column one and the threaded column two are both provided with limiting plates.

[0009] As a preferred technical solution of this scheme, support feet are fixedly provided on the lower side of the base, and the support feet are symmetrically arranged.

[0010] After adopting the above structure, the utility model has the following beneficial effects: the utility model is a UHV transformer core fixing auxiliary structure,

[0011] 1. Through the coordinated use of the dual-axis motor, the drive shaft, the mounting plate, the fixing plate, the active bevel gear, the passive bevel gear, the threaded column 1, the threaded column 2 and the upper clamping plate, the upper clamping plate can be moved vertically downward. At this time, the top wall of the base and the upper clamping plate will be fixed to the top and bottom of the transformer core, so that the core body remains in an aligned state, further improving the overall quality of the transformer;

[0012] 2 Through the arrangement of the servo motor, the bidirectional screw, the connecting plate, the guide connecting frame and the side clamping block, the side clamping block can be moved inward at the same time, thereby fixing the transformer core on both sides, further improving the fixing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings are used to provide a further understanding of the present solution and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0014] Figure 1 The overall structure of the auxiliary structure for fixing the iron core of a UHV transformer in this scheme is three-dimensional. Figure 1 ;

[0015] Figure 2 The overall structure of the auxiliary structure for fixing the iron core of a UHV transformer in this scheme is three-dimensional. Figure 2 ;

[0016] Figure 3 This is a cross-sectional view of the internal structure of a device box of an auxiliary structure for fixing the iron core of a UHV transformer in this scheme;

[0017] Figure 4 This is a cross-sectional view of the internal structure of the base of an auxiliary structure for fixing the iron core of an ultra-high voltage transformer in this scheme.

[0018] In the attached drawings: 1. base, 2. threaded column one, 3. limit plate, 4. upper clamp, 5. device box, 6. support foot, 7. side clamp, 8. passive bevel gear, 9. transformer core body, 10. threaded column two, 11. servo motor, 12. bidirectional screw, 13. guide connecting frame, 14. connecting plate, 15. mounting plate, 16. dual-axis motor, 17. fixing plate, 18. driving shaft, 19. synchronous lifting and clamping assembly, 20. active bevel gear. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0020] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0021] like Figure 1-Figure 4 As shown, an auxiliary structure for fixing an iron core of a UHV transformer comprises a base 1, wherein the interior of the base 1 is a hollow cavity, and further comprises a synchronous lifting and clamping assembly 19 arranged inside the base 1, wherein the synchronous lifting and clamping assembly 19 comprises a mounting plate 15 vertically fixedly arranged inside the base 1, a dual-axis motor 16 fixedly arranged inside the mounting plate 15, a fixing plate 17 symmetrically vertically fixedly arranged inside the base 1, and a driving shaft 18 rotatably arranged at one end on the fixing plate 17, wherein the other end of the driving shaft 18 is fixedly connected to the output end of the dual-axis motor 16, and the fixing plate 17 is provided on the fixing plate 17. A driving bevel gear 20 is rotatably provided, and the driving bevel gear 20 is fixedly connected to one end of the driving shaft 18. A passive bevel gear 8 is rotatably provided on the top inner wall of the base 1, and the passive bevel gear 8 is vertically meshed with the driving bevel gear 20. A threaded column 2 is rotatably provided on the bottom inner wall of the base 1, and the upper end of the threaded column 2 extends out of the base 1, and the threaded column 2 is fixedly connected to one side of the passive bevel gear 8. A threaded column 2 10 is rotatably provided on the bottom inner wall of the base 1, and the upper end of the threaded column 2 10 extends out of the base 1, and the threaded column 2 10 is fixedly connected to the other side of the passive bevel gear 8.

[0022] An upper clamping plate 4 is threadedly provided on the threaded column 1 2, and the upper clamping plate 4 is threadedly connected to the threaded column 2 10, and a device box 5 is provided on the upper clamping plate 4, and a fixed vertical plate is vertically fixed in the device box 5, and a bidirectional screw 12 is horizontally rotatably provided on the fixed vertical plate, and both ends of the bidirectional screw 12 are rotatably provided on the inner wall of the device box 5, and guide connecting frames 13 are provided on the side walls of both sides of the device box 5 for opposite sliding, and a connecting plate 14 is fixedly provided on the guide connecting frame 13, and the connecting plate 14 is threadedly connected to the bidirectional screw 12, and a side clamping block 7 is fixedly provided on the guide connecting frame 13.

[0023] A servo motor 11 is fixedly mounted on the outer wall of the device box 5 , and an output end of the servo motor 11 is fixedly connected to one end of a bidirectional screw 12 .

[0024] The threaded directions of the threaded column 1 2 and the threaded column 2 10 are opposite, and a limiting plate 3 is disposed on the upper ends of the threaded column 1 2 and the threaded column 2 10 .

[0025] Support legs 6 are fixedly provided on the lower side of the base 1 , and the support legs 6 are symmetrically arranged.

[0026] When in use, first place the transformer core on the base 1, then start the dual-axis motor 16, the dual-axis motor 16 drives the driving shaft 18 and the active bevel gear 20 to rotate, the active bevel gear 20 drives the passive bevel gear 8 to rotate, the passive bevel gear 8 drives the threaded column 1 2 and the threaded column 2 10 to rotate simultaneously, the threaded column 1 2 and the threaded column 2 10 drive the upper clamping plate 4 to move vertically downward, when the upper clamping plate 4 contacts the transformer core, the transformer core can be initially fixed;

[0027] Then start the servo motor 11, which drives the bidirectional screw 12 to rotate, and the bidirectional screw 12 drives the connecting plate 14 and the guide connecting frame 13 to move to both sides at the same time, and the guide connecting frame 13 drives the side clamping block 7 to move inward at the same time, thereby further fixing the transformer core.

[0028] Although the embodiments of the utility model have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the utility model, and the scope of the utility model is defined by the attached claims and their equivalents. In short, if those skilled in the art are inspired by them and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the scope of protection of the utility model.

Claims

1. An auxiliary structure for fixing an ultra-high voltage transformer core, comprising a base, characterized in that: The interior of the base is arranged in a hollow cavity, and also includes a synchronous lifting and clamping assembly arranged inside the base, the synchronous lifting and clamping assembly includes a mounting plate vertically fixedly arranged in the base, a dual-axis motor fixedly arranged in the mounting plate, a fixing plate symmetrically vertically fixedly arranged in the base, and a driving shaft rotatably arranged on the fixing plate at one end, the other end of the driving shaft is fixedly connected to the output end of the dual-axis motor, an active bevel gear is rotatably provided on the fixing plate, the active bevel gear is fixedly connected to one end of the driving shaft, a passive bevel gear is rotatably provided on the inner wall at the top of the base, the passive bevel gear is vertically meshed with the active bevel gear, a threaded column 1 is rotatably provided on the inner wall at the bottom of the base, the upper end of the threaded column 1 extends out of the base, the threaded column 1 is fixedly connected to the passive bevel gear on one side, a threaded column 2 is rotatably provided on the inner wall at the bottom of the base, the upper end of the threaded column 2 extends out of the base, and the threaded column 2 is fixedly connected to the passive bevel gear on the other side.

2. The UHV transformer core fixing auxiliary structure according to claim 1, characterized in that: An upper clamping plate is threadedly provided on the first threaded column, and the upper clamping plate is threadedly connected to the second threaded column, and an installation box is provided on the upper clamping plate, and a fixed vertical plate is vertically fixed in the installation box, and a bidirectional screw is horizontally rotatably provided on the fixed vertical plate, and both ends of the bidirectional screw are rotatably provided on the inner wall of the installation box, and guide connecting frames are provided on the side walls of both sides of the installation box for opposite sliding, and a connecting plate is fixedly provided on the guide connecting frame, and the connecting plate is threadedly connected to the bidirectional screw, and a side clamping block is fixed on the guide connecting frame.

3. The UHV transformer core fixing auxiliary structure according to claim 2, characterized in that: A servo motor is fixedly arranged on the outer wall of the device box, and an output end of the servo motor is fixedly connected to one end of the bidirectional screw.

4. The UHV transformer core fixing auxiliary structure according to claim 3 is characterized in that: The thread directions of the threaded column one and the threaded column two are opposite, and the upper ends of the threaded column one and the threaded column two are both provided with limiting plates.

5. The UHV transformer core fixing auxiliary structure according to claim 4, characterized in that: Support legs are fixedly provided on the lower side of the base, and the support legs are symmetrically arranged.