Large-current power supply terminal structure

By simplifying the structure of the high-current power supply terminal and using riveted connection cables to the terminal body, the problems of low processing efficiency and inconsistent quality caused by the complexity of traditional structures are solved, and the effect of reducing costs and improving efficiency is achieved.

CN222763186UActive Publication Date: 2025-04-15JIANGYIN SINBON ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421529513.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-04-15
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The structure of traditional high-current power supply terminals is complex, resulting in low processing efficiency, high cost, and it is difficult to ensure the consistency of large-scale processing quality.

Method used

The structural design includes a terminal body and a connecting shrapnel. The terminal body is composed of a jack connector, an intermediate connector and a crimp cable rear shell. The cable and terminal body are connected by riveting to simplify the processing process and improve the conductivity.

Benefits of technology

The structure of the high-current power supply terminal is simplified, the processing cost and difficulty is reduced, the generation efficiency and yield rate are improved, and the consistency of large-scale processing quality is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heavy current power supply terminal structure, which comprises a terminal main body and a connecting elastic sheet, the terminal main body is composed of a jack connecting body, a middle connecting body and a crimping cable rear shell, the jack connecting body is arranged at the front end of the middle connecting body, the crimping cable rear shell is arranged at the rear end of the middle connecting body, and the connecting elastic sheet is arranged on the jack connecting body. The jack connector and the middle connector are integrally formed at the front end of the crimping cable rear shell, a crimping cable hole is formed in the rear end of the crimping cable rear shell, and the connecting elastic piece is arranged on the outer side of the crimping cable rear shell in a sleeving mode. According to the large-current power supply terminal structure disclosed by the utility model, the cable and the terminal main body are connected in a riveting manner, so that the processing procedure of the large-current power supply terminal is simplified, the processing difficulty and the processing cost of the large-current power supply terminal are reduced, and the assembling difficulty of the terminal main body and the rubber shell is reduced; by simplifying the structure of the large-current power supply terminal, the production efficiency and the yield are improved, and the consistency of the machining quality of large-batch large-current power supply terminals is ensured.
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Description

Technical Field

[0001] The utility model belongs to the technical field of high-current power supply terminal structures, and in particular relates to high-current power supply terminal structures. Background Art

[0002] The power supply terminal is an interface device used to connect the power supply and electronic equipment. Its main function is to transmit the power to the electronic equipment, thereby providing driving power for the electronic equipment. With the continuous development of electronic science and technology, more and more electronic equipment are widely used in various fields of people's daily production and life. The high-current power supply terminal is a type of connection terminal used for transmitting large currents.

[0003] The traditional high-current power supply terminal structure is mostly made of solid copper rods, and the terminals are assembled with plastic shells and then welded to complete the preparation of high-current power supply terminals. The structure of traditional high-current power supply terminals is relatively complex, which not only makes the processing efficiency of high-current power supply terminals low and the processing cost high, but also cannot guarantee the consistency of the processing quality of large quantities of high-current power supply terminals.

[0004] Therefore, in view of the above technical problems, it is necessary to provide a high current power supply terminal structure.

[0005] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to a person skilled in the art. Utility Model Content

[0006] The purpose of the utility model is to provide a high-current power supply terminal structure, which can simplify the high-current power supply terminal structure, reduce the processing cost of the high-current power supply terminal, and ensure the stability of the processing quality of the high-current power supply terminal.

[0007] In order to achieve the above-mentioned purpose, a specific embodiment of the utility model provides a high-current power supply terminal structure, including a terminal body and a connecting spring, the terminal body is composed of a jack connector, an intermediate connector and a crimping cable back shell, the jack connector is arranged at the front end of the intermediate connector, the crimping cable back shell is arranged at the rear end of the intermediate connector, the jack connector and the intermediate connector are integrally formed at the front end of the crimping cable back shell, the rear end of the crimping cable back shell is opened with a crimping cable hole, and the connecting spring is sleeved on the outside of the crimping cable back shell.

[0008] In one or more embodiments of the utility model, the jack connector and the intermediate connector are both cylindrical, and the front end of the jack connector is rounded. By setting the jack connector and the intermediate connector in cylindrical shape, the smoothness of plugging the jack connector is improved.

[0009] In one or more embodiments of the utility model, a plating layer is provided on the contact area of ​​the jack connector. This facilitates the formation of a contact protection layer on the outside of the jack connector, thereby improving the contact stability of the jack connector. The crimped cable rear shell is formed at the rear end of the intermediate connector by an extrusion molding process. This simplifies the process of processing and molding the crimped cable rear shell.

[0010] In one or more embodiments of the present invention, the cross section of the crimped cable rear shell after riveting is hexagonal, so as to ensure the contact stability between the crimped cable rear shell and the cable.

[0011] In one or more embodiments of the utility model, the connecting spring piece is composed of a spring piece body, a plurality of fixed spring pieces and a plurality of snap-fit ​​spring pieces, and the spring piece body is arranged in a cylindrical shape. The terminal body is snap-fitted and assembled with the plastic shell of the high-current power supply terminal by assembling and fixing the spring piece body. A plurality of avoidance holes are drilled on the outer side of the spring piece body. The avoidance holes are drilled to provide a molding and moving shrinking space for the fixed spring piece.

[0012] In one or more embodiments of the utility model, the plurality of fixing springs are arranged in the avoidance hole, and the plurality of fixing springs are arranged to be inclined toward the inner side of the spring body. The connecting spring is sleeved on the outer side of the intermediate connecting body by connecting the fixing spring and the intermediate connecting body.

[0013] In one or more embodiments of the utility model, the intermediate connector cooperates with the crimped cable rear shell to form an assembly boss, and the plurality of fixing springs are fixedly connected to the assembly boss, so as to facilitate the assembly and fixing of the fixing springs through the assembly boss.

[0014] In one or more embodiments of the utility model, a plurality of the snap-fit ​​springs are integrally formed at one end of the spring body, and the plurality of the snap-fit ​​springs are inclined toward the outside of the spring body, so as to facilitate the assembly and positioning of the terminal body through the cooperation between the plurality of snap-fit ​​springs and the high-current power supply terminal plastic shell.

[0015] In one or more embodiments of the present invention, the spring sheet body, the plurality of fixing spring sheets and the plurality of engaging spring sheets are all made of copper, thereby ensuring the conductive performance of the connecting spring sheets.

[0016] Compared with the prior art, the high-current power supply terminal structure disclosed in the utility model connects the cable and the terminal body by riveting, which simplifies the processing procedure of the high-current power supply terminal, reduces the processing difficulty and processing cost of the high-current power supply terminal, and reduces the difficulty of assembling the terminal body and the plastic shell;

[0017] By simplifying the structure of high-current power supply terminals, the production efficiency and yield rate are improved, and the consistency of the processing quality of large-volume high-current power supply terminals is ensured. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the utility model, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 A three-dimensional diagram of a high current power supply terminal structure in an embodiment of the utility model;

[0020] Figure 2 This is a front view of a high current power supply terminal structure in one embodiment of the utility model;

[0021] Figure 3 A cross-sectional view of a high current power supply terminal structure in one embodiment of the utility model;

[0022] Figure 4 A three-dimensional diagram of a terminal body in an embodiment of the utility model;

[0023] Figure 5 A three-dimensional diagram of a connecting spring in an embodiment of the utility model;

[0024] Figure 6 It is a three-dimensional view from another angle of the connecting spring in one embodiment of the utility model.

[0025] Description of main reference numerals:

[0026] 1-terminal body, 101-jack connector, 102-middle connector, 103-cable crimping back shell, 104-cable crimping hole, 2-connecting spring, 201-spring body, 202-fixing spring, 203-clamping spring. DETAILED DESCRIPTION

[0027] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0028] like Figures 1 to 6As shown, a high-current power supply terminal structure in an embodiment of the utility model includes a terminal body 1 and a connecting spring 2.

[0029] like Figure 4 As shown, the terminal body 1 is composed of a jack connector 101, an intermediate connector 102 and a crimping cable rear shell 103. The jack connector 101 is arranged at the front end of the intermediate connector 102, and the crimping cable rear shell 103 is arranged at the rear end of the intermediate connector 102. The jack connector 101 and the intermediate connector 102 are integrally formed at the front end of the crimping cable rear shell 103.

[0030] The jack connector 101, the intermediate connector 102 and the crimped cable rear shell 103 are formed by using solid round rods in a predetermined mold through multiple composite extrusions.

[0031] like Figure 3 As shown, a crimping cable hole 104 is drilled at the rear end of the crimping cable rear shell 103. The crimping cable hole 104 is drilled to facilitate riveting and fixing the cable, thereby facilitating the connection between the cable and the terminal body 1.

[0032] Preferably, the crimping cable hole 104 can be matched with the cable by a tube expansion or tube shrinking process.

[0033] like Figures 1 to 4 As shown, the jack connector 101 and the intermediate connector 102 are both cylindrical, and the front end of the jack connector 101 is rounded. By setting the jack connector 101 and the intermediate connector 102 to be cylindrical, the smoothness of plugging the jack connector 101 is improved.

[0034] It is worth noting that a plating layer is provided on the contact area of ​​the jack connector 101 , so as to form a contact protection layer on the outer side of the jack connector 101 and improve the contact stability of the jack connector 101 .

[0035] Specifically, the crimped cable rear shell 103 is formed at the rear end of the intermediate connector 102 by an extrusion molding process. This simplifies the process of processing and molding the crimped cable rear shell 103. The crimped cable rear shell 103 is processed by extrusion molding, replacing the traditional welding processing method, reducing environmental pollution and safety hazards caused by exhaust gas generated by the welding process.

[0036] Preferably, the cross section of the crimped cable rear shell 103 after riveting is hexagonal, so as to ensure the contact stability between the crimped cable rear shell 103 and the cable.

[0037] like Figures 5 and 6As shown, the connecting spring piece 2 is sleeved on the outside of the crimping cable rear shell 103. The connecting spring piece 2 is composed of a spring piece body 201, a plurality of fixing spring pieces 202 and a plurality of snap-fit ​​spring pieces 203. The spring piece body 201 is arranged in a cylindrical shape. The terminal body 1 is snap-fitted and assembled with the plastic shell of the high-current power supply terminal by assembling and fixing the spring piece body 201.

[0038] Specifically, a plurality of avoidance holes are drilled on the outer side of the spring sheet body 201. The avoidance holes are drilled to provide a molding and moving shrinking space for the fixed spring sheet 202.

[0039] like Figures 5 and 6 As shown, multiple fixing springs 202 are arranged in the avoidance holes, and multiple fixing springs 202 are inclined to the inner side of the spring body 201. The connecting spring 2 is sleeved on the outer side of the intermediate connecting body 102 by connecting the fixing spring 202 and the intermediate connecting body 102 to each other.

[0040] like Figure 4 As shown, the intermediate connector 102 cooperates with the cable crimping rear shell 103 to form an assembly boss, and a plurality of fixing springs 202 are fixedly connected to the assembly boss, so that the fixing springs 202 can be assembled and fixed through the assembly boss.

[0041] like Figures 5 and 6 As shown, multiple snap-fit ​​springs 203 are integrally formed at one end of the spring body 201, and the multiple snap-fit ​​springs 203 are tilted toward the outside of the spring body 201. It is convenient to assemble and limit the terminal body 1 through the mutual cooperation of the multiple snap-fit ​​springs 203 and the high-current power supply terminal plastic shell.

[0042] Preferably, the spring body 201, the plurality of fixing springs 202 and the plurality of engaging springs 203 are all made of copper, thereby ensuring the conductive performance of the connecting spring 2.

[0043] During the processing, the solid round rod material is placed in a predetermined mold, and after multiple composite extrusions, the jack connector 101, the intermediate connector 102 and the crimped cable back shell 103 are formed. The crimped cable hole 104 can be processed by expanding or shrinking the tube according to the different cable sizes.

[0044] The connecting spring piece 2 is sleeved on the outer side of the intermediate connecting body 102 by connecting a plurality of fixing spring pieces 202 with the assembly boss formed between the intermediate connecting body 102 and the crimping cable rear shell 103. When in use, the cable is inserted into the crimping cable hole 104 for shrinking, and the cable is assembled in the crimping cable hole 104 by riveting, and then the terminal body 1 and the connecting spring piece 2 are inserted into the plug hole of the plastic shell, and the terminal body 1 is quickly assembled by the mutual engagement of the plurality of snap-fit ​​spring pieces 203 with the card slots in the plastic shell.

[0045] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0046] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A high current power supply terminal structure, comprising a terminal body and a connecting spring, characterized in that: The terminal body is composed of a socket connector, an intermediate connector and a crimping cable back shell. The socket connector is arranged at the front end of the intermediate connector, and the crimping cable back shell is arranged at the rear end of the intermediate connector. The socket connector and the intermediate connector are integrally formed at the front end of the crimping cable back shell, and a crimping cable hole is drilled at the rear end of the crimping cable back shell. The connecting spring is sleeved on the outside of the crimping cable back shell.

2. The high current power supply terminal structure according to claim 1, characterized in that: The socket connector and the intermediate connector are both cylindrical, and the front end of the socket connector is rounded.

3. The high current power supply terminal structure according to claim 1, characterized in that: The contact area of ​​the jack connector is provided with an electroplating layer, and the crimped cable rear shell is formed at the rear end of the intermediate connector by an extrusion molding process.

4. The high current power supply terminal structure according to claim 1, characterized in that: The cross section of the crimped cable rear shell is hexagonal after riveting.

5. The high current power supply terminal structure according to claim 1, characterized in that: The connecting spring piece is composed of a spring piece body, a plurality of fixing spring pieces and a plurality of engaging spring pieces. The spring piece body is arranged in a cylindrical shape, and a plurality of avoidance holes are drilled on the outer side of the spring piece body.

6. The high current power supply terminal structure according to any one of claims 2, 3 or 4, characterized in that: The connecting spring piece is composed of a spring piece body, a plurality of fixing spring pieces and a plurality of engaging spring pieces. The spring piece body is arranged in a cylindrical shape, and a plurality of avoidance holes are drilled on the outer side of the spring piece body.

7. The high current power supply terminal structure according to claim 5, characterized in that: The plurality of fixing spring sheets are all arranged in the avoidance hole, and the plurality of fixing spring sheets are all arranged to be inclined toward the inner side of the spring sheet body.

8. The high current power supply terminal structure according to claim 7, characterized in that: The intermediate connector cooperates with the rear shell of the crimped cable to form an assembly boss, and the plurality of fixing springs are fixedly connected to the assembly boss.

9. The high current power supply terminal structure according to claim 5, characterized in that: The plurality of engaging spring pieces are integrally formed at one end of the spring piece body, and the plurality of engaging spring pieces are all arranged to be inclined toward the outside of the spring piece body.

10. The high current power supply terminal structure according to claim 5, characterized in that: The spring sheet body, the plurality of fixing spring sheets and the plurality of engaging spring sheets are all made of copper.