Novel movable debugging table
By installing the drive wheels and motor control systems driven by DC motors on the industrial debugging table, the existing debugging tables are solved for the difficulty of pushing on slopes or obstacles, and the electric power assist function is realized, saving labor costs and improving work efficiency.
Patent Information
- Application Number
- CN202421449906.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The lack of electric power assist function of existing industrial debugging tables results in the need of human push and pull when pushing debugging tables on sloped or obstructed sections, wasting labor costs and possibly causing work delays.
A new type of movable debugging platform is designed, equipped with a driving wheel and a motor control system driven by a DC motor, including direction control buttons, torque sensors, UPS power supply and control circuit board. The speed and torque of the DC motor are controlled through a single-phase bridge rectifier circuit to achieve controllable movement of the debugging platform.
With the electric power assist function, the debugging platform can easily pass through sloped sections or longer sections, saving labor and time costs, and improving the efficiency and convenience of on-site work.
Smart Images

Figure CN222763792U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial auxiliary tools, in particular to a novel movable debugging platform. Background Art
[0002] The debugging tables currently used in the industrial field are usually ordinary tables with wheels installed at the bottom, and do not have the function of electric power assistance. Figure 1 At the same time, because there are generally many and heavy devices on the debugging table, they need to be pushed and pulled by manpower when going up and down steep slopes or passing through sections with certain obstacles. In daily use, it not only wastes labor costs, but in an emergency, it may even cause further losses due to the failure to quickly and conveniently arrive at the site to carry out work in time. Summary of the invention
[0003] The technical problem to be solved by the utility model is to provide a novel movable debugging platform, which is newly equipped with an electric power assist function, so as to facilitate passing through sloping sections or long sections, thereby saving labor costs and the time cost of carrying out work on site.
[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0005] A novel movable debugging platform comprises a debugging platform frame, a roller is arranged under the debugging platform frame, the roller comprises a driving wheel, the driving wheel is driven by a DC motor, the DC motor is controlled by a motor control system, the motor control system comprises a direction control button and a torque sensor fixed on one side of the debugging platform frame, a push handle is arranged on one side above the debugging platform frame, and the torque sensor is located at one end of the push handle.
[0006] The above-mentioned motor control system includes a UPS power supply and a control circuit board. The UPS power supply provides power to the control circuit board. The control circuit board is electrically connected to the DC motor and controls it. The direction control button and the push handle are electrically connected to the input end of the control circuit board.
[0007] The control circuit board mentioned above includes a single-phase bridge rectifier circuit. The control circuit board controls the voltage across the DC motor and thus controls the speed and torque of the motor.
[0008] The above single-phase bridge rectifier circuit structure is:
[0009] It includes an isolation transformer T1, the input end of the isolation transformer T1 is electrically connected to the output end of the UPS power supply, the output end of the isolation transformer T1 is connected to a bridge rectifier circuit composed of four fully-controlled thyristors VT1-VT3, the output end of the bridge rectifier circuit is connected to a reactor L1 and a DC motor coil R1, and the terminal voltage of the DC motor is controlled by controlling the conduction angle of the four fully-controlled thyristors VT1-VT3.
[0010] The direction control buttons include a forward button SB1, a backward button SB2 and a stop button SB3. The forward button SB1, the backward button SB2 and the stop button SB3 are connected to the direction control circuit in the control circuit board and control the direction of the DC motor.
[0011] The DC motor is connected to a reducer, and an output end of the reducer is connected to a driving wheel.
[0012] The utility model provides a novel movable debugging platform, which drives the controllable movement of the debugging platform by installing a DC motor in the debugging platform, arranging a direction control button and a torque sensor on the debugging platform, and adjusting the terminal voltage of the DC motor through a control circuit board to control the torque and speed, and controlling the movement method of the debugging platform through a direction control circuit, thereby realizing the controllable movement control of the debugging platform. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0014] Figure 1 It is a structural schematic diagram of a prior art debugging platform;
[0015] Figure 2 This is a structural diagram of the debugging platform of the utility model;
[0016] Figure 3 It is a schematic diagram of the structure of a single-phase bridge rectifier circuit;
[0017] Figure 4 This is a schematic diagram of the speed signal flow of the utility model;
[0018] Figure 5 This is a schematic diagram of DC motor steering control.
[0019] In the figure: debugging platform frame 1, driving wheel 2, DC motor 3, UPS power supply 4, control circuit board 5, direction control button 6, push handle 7, torque sensor 8. DETAILED DESCRIPTION
[0020] A novel movable debugging platform comprises a debugging platform frame 1, a roller is arranged below the debugging platform frame 1, the roller comprises a driving wheel 2, the driving wheel 2 is driven by a DC motor 3, the DC motor 3 is controlled by a motor control system, the motor control system comprises a direction control button 6 and a torque sensor 8 fixed on one side of the debugging platform frame 1, a push handle 7 is arranged on one side above the debugging platform frame 1, and the torque sensor 8 is located at one end of the push handle 7.
[0021] The above-mentioned motor control system includes a UPS power supply 4 and a control circuit board 5. The UPS power supply 4 provides power to the control circuit board 5. The control circuit board 5 is electrically connected to and controls the DC motor 3. The direction control button 6 and the push handle 7 are electrically connected to the input end of the control circuit board 5.
[0022] The control circuit board 5 includes a single-phase bridge rectifier circuit. The control circuit board 5 controls the voltage across the DC motor 3 and thus controls the speed and torque of the motor.
[0023] The above single-phase bridge rectifier circuit structure is:
[0024] It includes an isolation transformer T1, the input end of the isolation transformer T1 is electrically connected to the output end of the UPS power supply 4, the output end of the isolation transformer T1 is connected to a bridge rectifier circuit composed of four fully-controlled thyristors VT1-VT3, the output end of the bridge rectifier circuit is connected to the inductor L1 and the DC motor coil R1, and the terminal voltage of the DC motor is controlled by controlling the conduction angle of the four fully-controlled thyristors VT1-VT3.
[0025] The direction control buttons 6 include a forward button SB1 , a backward button SB2 and a stop button SB3 . The forward button SB1 , the backward button SB2 and the stop button SB3 are connected to the direction control circuit in the control circuit board 5 and control the direction of the DC motor 3 .
[0026] The DC motor 3 is connected to a reducer, and an output end of the reducer is connected to the driving wheel 2 .
[0027] Example:
[0028] Design of movable debugging platform:
[0029] 1. Add UPS power supply
[0030] Considering that the equipment connected to the debugging table is usually 220V AC power when working on site, and the debugging table needs to power the DC motor, the UPS power supply space and the backplane wiring space are reserved during the design. Figure 2 shown.
[0031] 2. Motor control system
[0032] 2.1 Speed control
[0033] The 220V AC UPS needs to be converted into DC power through a rectifier to control the DC motor. At the same time, the brushless DC motor allows the torque to be adjusted by adjusting the input voltage, thereby achieving speed control; therefore, it is only necessary to control the conduction angle of the controllable thyristor to achieve the output voltage, that is, to achieve control of the motor output speed and torque.
[0034] The relationship between the single-phase full-bridge output voltage and input voltage is:
[0035] ;
[0036] U1 is the input voltage, i.e. the UPS power supply voltage, which is transformed into U2 by the isolation transmitter and then sent to the single-phase full-control bridge. α is the conduction angle. By controlling the conduction angle of the four fully controlled thyristors, the voltage at the DC motor terminal can be controlled, and then the torque can be controlled.
[0037] The signal of the torque sensor manually operated on the debugging platform can act on the thyristor of the rectifier bridge through the corresponding motor driver to change the conduction angle, complete the output voltage control, and then realize the speed control. The control process is as follows Figure 4 as shown in .
[0038] 2.2 Direction Control
[0039] The rotation direction of the DC motor is consistent with the direction of the DC voltage, so it can be realized by simply changing the direction of the input voltage on the basis of the above. The circuit diagram to be designed is as follows Figure 5 as shown in .
[0040] SB1 is the forward button, which corresponds to the forward movement of the mobile debugging platform; SB2 is the reverse button, which corresponds to the backward movement of the mobile debugging platform; SB3 is the stop button, which corresponds to the stop of the mobile debugging platform during the forward and backward movement. Ud is the input voltage after single-phase full-bridge rectification. The electric power assist function of the mobile operating platform can be realized by controlling the torque and steering.
[0041] It should be noted that the solution to the above-mentioned technical problem requires the use of software to control the four fully-controlled thyristors VT1-VT3, but the software is only a part of the technical solution of the utility model, and its means are all existing technologies. The key to solving the technical problem of the utility model is to achieve the purpose of controllable movement by improving the connection and structure of the debugging platform. This part is a new technology of shape, structure and their combination. Therefore, it cannot be judged that the content of this application does not belong to the protection object of the utility model on the grounds that software or program needs to be used.
Claims
1. A novel movable debugging platform, comprising a debugging platform frame (1), wherein a roller is provided below the debugging platform frame (1), and wherein: The roller comprises a driving wheel (2), the driving wheel (2) is driven by a DC motor (3), the DC motor (3) is controlled by a motor control system, the motor control system comprises a direction control button (6) and a torque sensor (8) fixed on one side of a debugging platform frame (1), a push handle (7) is provided on one side above the debugging platform frame (1), and the torque sensor (8) is located at one end of the push handle (7).
2. A novel movable debugging platform according to claim 1, characterized in that: The motor control system comprises a UPS power supply (4) and a control circuit board (5), the UPS power supply (4) provides power to the control circuit board (5), the control circuit board (5) is electrically connected to the DC motor (3) and controls the motor, and the direction control button (6) and the push handle (7) are electrically connected to the input end of the control circuit board (5).
3. A novel movable debugging platform according to claim 2, characterized in that: The control circuit board (5) contains a single-phase bridge rectifier circuit. The control circuit board (5) controls the voltage across the two ends of the DC motor (3) to thereby control the speed and torque of the motor.
4. A novel movable debugging platform according to claim 3, characterized in that: The single-phase bridge rectifier circuit structure is: The invention comprises an isolation transformer T1, wherein the input end of the isolation transformer T1 is electrically connected to the output end of a UPS power supply (4), the output end of the isolation transformer T1 is connected to a bridge rectifier circuit composed of four fully-controlled thyristors VT1-VT3, the output end of the bridge rectifier circuit is connected to a reactor L1 and a DC motor coil R1, and the terminal voltage of the DC motor is controlled by controlling the conduction angles of the four fully-controlled thyristors VT1-VT3.
5. A novel movable debugging platform according to claim 4, characterized in that: The direction control buttons (6) include a forward button SB1, a reverse button SB2, and a stop button SB3. The forward button SB1, the reverse button SB2, and the stop button SB3 are connected to the direction control circuit in the control circuit board (5) and control the direction of the DC motor (3).
6. A novel movable debugging platform according to claim 5, characterized in that: The DC motor (3) is connected to a reducer, and an output end of the reducer is connected to a driving wheel (2).